Vehicle Maintenance Oil Specifications
Vehicle Maintenance Oil Specifications
HUB GREASING FRONT AXLE 450 Grm/Hub SYNTHETIC GREASE First AT 1,20,000 Kms / 01 YEAR AND
HUB GREASING REAR AXLE 650 Grm/Hub EVERY 1,60,000 Kms / 01 YEAR
FUEL Filter Element & FUEL WATER SEPARETOR EVERY 20,000 Kms / 1 Year
AIR FILTER & INNER FILTER EVERY 20,000 Kms / 1 Year
DEF TANK & FILTER First 40,000 Kms AND EVERY 80,000 Kms
TYRE SISE 1000 X 20 16PR FRONT-RIB TYPE, REAR-LUG TYPE ROTATION OF TYRES - 20,000 KMS
Wheel RIM Size 7.00 X 20
BATTERY 2 X 12V, 100AH / 180AH
FUEL TANK 260 Ltr
SL NO MAKE & TYPE ITEMS CAPACITY GRADE KMS/HRS
10 TATA SIGNA CAB TIPPER Engine oil & Filter (6.7L Engine) 27 Ltr (Min- 14.5, Max-25 Ltr) CK4 10W30
2830 K BS-VI HD Coolant 23 Ltr 60% Water + 40% Ethylene Glycol
B6.7 CM 2670 B188B DEF 60 Ltr
(5677074) Clutch oil/Brake oil DOT 4 430 MM ;
9 FWD Gears, 1 Revers
Gear box oil GB - 750 7.5 Ltr 80W 90
Gear box oil GB - 950 10 Ltr 80W 90
Gear box oil GB - 1150 11 Ltr 75W 85 (Semi Synthetic Oil)
Gear box oil GB - 1350 12 Ltr 75W 85 (Semi Synthetic Oil)
REAR AXLE OIL Below Models 80W 90LL
RA 112/RA 110 LD / RA 110 16 Ltr
RA 109 RR 14 Ltr
RA 1085 12 Ltr
RA 109 SRT FWD - 18 Ltr
RWD - 14 Ltr
RA 114 23 Ltr
RA 210 HR - T TOTAL= 26 Ltr Rear Fwd -21 (Centre) +2.5 in Each Hub
TOTAL= 19 Ltr Rear Ward Rear Fwd -14 (Centre) +2.5 in Each Hub
HYDRAULIC TIPPING SYSTEM AS Reqd VG - 68
AC Lub Oil 150 CC ISU PAG 105
AC Refrigerant 450+-20Grams Side Mounted Condenser R 134a
AC Refrigerant 550+-20Grams Front Mounted Condenser R 134a
TYRE-07 Nos 1100 X 20
LUB OIL FILTER 100000 KMS/18 Months
DEF FILTER 100000 KMS/18 Months
Power Steering oil Single STG 3 Ltr Dexron 2D
Power Steering oil Twin STG 6 Ltr
HUB Greasing FRT FWD & RWD 750 Grams / Hub Synthetic Grease
HUB Greasing Lift Axle 750 Grams / Hub Synthetic Grease
HUB Greasing Rear FWD & RWD 650 Grams / Hub Synthetic Grease
HYD TANK
FUEL TANK 300 Ltr
SL NO MAKE & TYPE ITEMS CAPACITY GRADE KMS/HRS
11 TATA TIPPER SIGNA 1923 K Engine oil & Filter (5.6L Engine) 28 Ltr (Min- 16, Max-26 Ltr) 1st -20,000 KMS/1Year &
CUMMINS CK4 10W30 /15W 40 Every 20,000 KMS/1Year
B5.6L BS-VI, 220HP, ODB II Coolant 21 Ltr 30% Water + 70% Ethylene Glycol
(B5.6CM 2670B187B) DEF 60 Ltr TATA GENUINE DEF
Clutch oil/Brake oil DOT 4 395 MM ;
9 FWD Gears, 1 Revers
Gear box oil With PTO (GB-950) 11 Ltr 80W 90 1st -1,20,000 KMS / 2Year &
Every 1,60,000 KMS / 2Year
REAR AXLE OIL 16 Ltr PRO FE 80W 90LL 1st -1,20,000 KMS / 2Year &
Every 1,60,000 KMS / 2Year
HYDRAULIC TIPPING SYSTEM AS Reqd VG - 68 EVERY 1 YEAR /
2 Lac KMS
TYRE-07 Nos 10R20 RIB & LUG ROTATION 1000 Hrs/
1Year or 20,000 Kms /1Year
LUB OIL FILTER
DEF FILTER KIT 1st 40,000/1Year ;
Every 80,000/1Year
Power Steering oil 3 Ltr Dexron 2D 1st -1,20,000 KMS / 2Year &
Every 1,60,000 KMS /2Year
Synthetic Grease
HUB Greasing FRT 750 Grams / Hub 365 SS6808 TS25205PI
Synthetic Grease
HUB Greasing Rear 650 Grams / Hub 365 SS6808 TS25205PI
HYD TANK
FUEL TANK 300 Ltr
SL NO MAKE & TYPE ITEMS CAPACITY GRADE KMS/HRS
12 AL TPR MA 1920T (4X2) 8.5 Engine oil (SPIN ON OIL FILTER) 18 Ltrs with Filter API CK4 10W30, ALT CK4 10W-30 Every 1000 Hrs or 18 Months
CUM BS-6 17.5 Ltrs with out Filter Gulf Superfleet ULE Duramax 10000 Kms
H-SERIES H6E6T20 ENGINE Coolant 28 Ltr GULF EURO COOL DURA MAX 40
IS 5759 / JIS K 2234 (Class 2)
Clutch oil/Brake oil 0.350ML DOT 4, Gulf Clutch Fluid Dura Max
Servo Brake ALT DOT 4 500 ML WITH BLEEDING
Gear box oil 9.2 Ltr Gulf Gear TX Dura Max 80W90 Every 2000 Hrs or 18 Months
Servo Gear ALT 80W-90 XL
API GL4 ZF TE-ML-02B &
MAN 341 Z2 & E2
Rear Axle oil 16 Ltr API GL5 / SAE J 2360 SAE 80W90 Every 2000 Hrs or 24 Months
Gulf Gear ED Dura Max 80W90
Servo Gear Axle ALT 80W90 XL
Power Steering oil & Filter 04 Ltr GULF ATF DX II / SERVO TRANS DEX II TWIN STEERING - 6 Ltr, Ever 4000 Hrs or
24 Months
DEF TANK (AD BLUE) 24 Ltr Gulf AdBlue AL 32.5% UREA & 67.5%
IOC clear blue, ISO 22241 DEIONISED WATER
HYD TANK AW 68, GULF Tipper Hydraulic MAX-68,
SERVO Hydraulic ALT-68
ZF ECOTRONIC 95 1115 TD AMT WITH PTO & ZF ECO-FLUID M SAE 75W-80
STANDARD BREATHER (FROM ZF)
CAB TILT PUMP OIL 600 ML GULF ATF DX II / SERVO TRANS DEX II Every 5,000 Hrs or 5 Years
FUEL FILTERS BOTH (PRE & MAIN) Every 1000 Hrs or 18 Months
DEF AIR FILTER Every 2000 Hrs
DEF TANK SUCTION FILTER Every 1500 Hrs
AIR FILTER OUTER WHENEVER THE AIR FILTER BLOCKED
AIR FILTER INNER 3rd Time of Replaced Outer Element
Tipping Equipment of Return line oil Filter Every 6 Months For Both On-Road
Tipping Equipment of Breather Air Filter Every 6 Months For On-Road/ 3 Months
FUEL TANK 220 Ltr
TYRE-07 Nos 295/90R20 ROTATION EVERY 10,000KMS Every 500 Hrs
HYD TANK (TIPPING UNIT) AW 68, GULF MAX-68, SERVO ALT-68
a) IPH & WIPRO 33 (+-2) 40 b) HYVA 0
52 (+-3) 60 47 (+-3)
77 (+-3) 90 74 (+-3)
105 (+-5) 120 103 (+-3)
FO: 1-4-2-6-3-5
DEF :Diesel to DEF Consumption Ratio (100:6) 100 Ltr of Diesel In Require 6 Ltr Approx of DEF
SL NO CAPACITY
MAKE & TYPE ITEMS 1818 1418 GRADE KMS/HRS
13 AL BAGH 4X4 Engine oil (15W40) H6E4ED135D/4 10.5 Ltr 15W-40 10,000 KMS
(1418 & 1818) BS-4 TIPPER Coolant 22 Ltr 18.5 MAX 40 30,000 KMS
6.5 Cu.m Hyd Clutch oil 1 Ltr 0.3 DOT 4
Gear box oil (6S, 8S, 9S), ZF S636 7.5 Ltr 6.5 80W-90 20,000 KMS/1YEAR
FRONT AXLE (MERITOR) 13 Ltr 7.2/7.6 85W-140 20,000 KMS/1YEAR
Rear Axle oil (Dana & Meritor) 16.5 Ltr 85W-140 20,000 KMS/1YEAR
Auxillary Gear box 4.5 Ltr 85W-140 10,000 KMS/1YEAR
Steering oil (RANE, ZF) & FILTER 04 Ltr 4.5 DURA MAX / SERVE 30,000 KMS/1YEAR
HYDRaulic Oil & FILTER 34 LTR 30,000 KMS/1YEAR
FUEL TANK 239 LTR
FUEL FILTER PRE 5000 KMS
FUEL FILTER MAIN 10000 KMS
EXHAUST VALVE 0.45 MM (0.018'')
INLET VALVE 0.30 MM (0.012")
S/No NAME OF V/E/P PART TO BE LUBRICATED CAPACITY GRADE OF OIL (IOC) PERIODICITY OF CHANGE
14 SML BUS SX7 ENGINE OIL & FILTER 11 15W40 20,000 KMS / 12 Months
BS-VI TRANSMISSION OIL (GEAR BOX) 04 80W90 80,000/2Years
DIFFERENTIAL OIL REAR 3.6 85W140 80,000/2Years
COOLANT (Include Reservoier Tank) 12.5 1,20,000
FUEL TANK 90 Ltr Fuel Filter - 40,000
STEERING SYSTEM 02 80W90
AD BLUE TANK DEF 16 AD BLUE/AUS32/DEF 60,000 / 1Years For TANK CLEAN
BRAKE FLUIED DOT-4
BATTERY 12 VOLT 110 AH
CLUTCH DISC OUTER DIA 260MM/310MM
CLUTCH DISC INNER DIA 170/190MM
GREASE NLGI-3
TYRE SIZE And Rotation Tyre Rotation 5000 kms 8.25 X 16-16 PR 65 PSI /4.6 KG/CM (FRT & REAR)
FIRING ORDER 1-3-4-2
IDLE SPEED 650 - 700 RPM
COMPRESSION RATIO 16.5 :1
BORE X STROKE 100 MM X 110 MM
CAPACITY 3455 CC
MAXIMUM POWER 75 KW @2600RPM
MAXIMUM TORQUE 315 NM 1400 - 1600 RPM
CLUTCH COVER DIAPHRAGM TYPE
CYLINDER LINER DRY & LOOSE FIT
CHASISS NO : RHS FRONT OF MAIN FRAME STAMPED
HYDRAULIC OIL SINGLE CYLINDER 28 Ltr
HYDRAULIC OIL DOUBLE CYLINDER 36 Ltr
HYDRAULIC OIL 5252 MODEL 20 Ltr
KING PIN OIL 85W140
ENGINE NO : LHS OF CYLINDER BLOCK NEAR DISTRIBUTER CNG & HP PUMP DIESEL 1st 500-700 KMS,
FUEL FILTER CUM SEDIMENTER EVERY 60,000 KMS/18MONTHS
AIR CLEANER PRE ELEMENT 40,000 KMS/2YEARS
AIR CLEANER SECONDARY ELEMENT REPLACE 3rd REPLACE PRIMARY
TYRE ROTATION 5,000 KMS
PRIMARY FUEL FILTER 20,000 KMS
SL NO MAKE & TYPE ITEMS CAPACITY GRADE KMS/HRS
15 EICHER W/T 9KL Engine oil 14.5 Ltrs API CK4 SAE 10W30 500 Hrs / 90 Days
PRO 2114 XP Engine Coolant 14 Ltrs SERVO COOL 1000/ 180 Days
DEF (Ad Blue) 27 Ltrs ECO MAX DEF
Rear Axle oil 08 Ltrs SAE 85W140 1000/ 180 Days
Power Steering Oil 3.5 Ltrs DEXTRON II 2000 Hrs / 365 Days
Transmission Oil ET50S7 Without PTO 5.25 Ltrs 1000/ 180 Days
Transmission Oil ET60S5 Without PTO 6.25 Ltrs SAE 80W90
Transmission Oil ET60S5 With PTO 7.25 Ltrs
HUB Greasing Front 0.9 Kg
SERVO PLEX NLGI-2
HUB Greasing Rear 1.5 Kg
Brake / Clutch Oil 0.5 Ltr DOT 4 2000 Hrs / 365 Days
Transmission Oil Filter 500 Hrs / 90 Days
Filter Element 10 Microns 500 Hrs / 90 Days
P-Filter Element 500 Hrs / 90 Days
Engine Oil Filter 500 Hrs / 90 Days
Primary Element Air 1000/ 180 Days
Safety Element 1000/ 180 Days
TYRE SIZE 9R20 - 16PR 120 PSI FRONT & REAR
BRAKE PEDAL PLAY HYDRAULIC DISC BRAKE 02 - 6 MM
HYDRAULIC DRUM BRAKE 10 - 15 MM
AIR DRUM BRAKE 7 - 13 MM
ENGINE IDLE SPEED 600 - 650 RPM
CLUTCH PEDAL PLAY 05 - 10 MM
FUEL TANK 190/425 Litr
18 EICHER LOAD CARRIER Engine oil 10 Ltrs API CK4 SAE 10W30 500 Hrs / 90 Days
PRO 2110E Engine Coolant 10 Ltrs SERVO COOL 1000 Hrs / 180 Days
& DEF (Ad Blue) 19 Ltrs ECO MAX DEF,
PRO 2110XP E
ISO 22241/DIN 70070
Rear Axle oil 08 Ltrs APIGI5, SAE 85W140 1000 Hrs / 180 Days
Power Steering Oil 3 Ltrs DEXTRON II 2000 Hrs / 365 Days
Transmission Oil ET40S6 Without PTO 4.75 Ltrs SAE 80W90
TYRE SIZE 8.25 X 20-16PR 105 PSI FRONT & REAR
TIPPING OIL FOR PRO 2110 XPT 37 Ltr
HUB Greasing Wheels Front 0.9 KG
HUB Greasing Wheels Rear 1.5 KG
SL NO MAKE & TYPE ITEMS CAPACITY GRADE KMS/HRS
19 M&M Engine oil 19.8 Ltrs 15W40 API CI4+ 40000 KMS/1000 HRS
TORRO-25 Engine Coolant 24 Ltrs Ethelyn Glycol + Water (50 : 50) 120000 Kms
DUMPER Clutch oil/Brake oil 0.300 Ltrs DOT 3 40000 KMS
Power Steering oil 2.5 Ltrs SERVO POWER ATF 80000 Kms
HYD OIL Torro-25 60 LTRS HLP-68 1st - 6 Months /
Every 1 Year
HYD OIL Torro-31 80 LTRS HLP-68 1st - 6 Months /
Every 1 Year
Rear Axle oil 31.5 (17+14.5) Ltrs 85W140 60000 KMS
Gear Box Main With PTO 9.5 Ltr 80W90 60000 KMS
Gear Box Main With PTO 9th Speed 8.7 Ltr 80W90 60000 KMS
Cab Tilt Oil 0.8 Ltr Shell Tellus Oil T-15
Wiper Washer Fluid 1.5 Ltr
FUEL TANK 250Ltr
TYRE ROTATION EVERY 500 HRS / 5000 KMS
Cab Tilt Oil 0.8 Ltr Shell Tellus Oil T-15
Wiper Washer Fluid 1.5 Ltr
3rd
Engine oil 17.5 Ltrs CI4+ 500 HRS
Engine Coolant 28 Ltrs JCB HP Coolant/JCB 2000 HRS
TRACK GEAR BOX EACH 4.8 LTR EACH JCB HD90 Gear Oil 1000 HRS
SLEW GEAR BOX 5 LTR JCB HD90 Gear Oil 1000 HRS
SLEW RING GEAR TEATH 17 KG JCB Special HP Grease
Hydraulic System 270 litres JCB Hydraulic Fluid 1000 HRS
Fuel filter Primary 25 Micron 336/E9730 500 HRS
Fuel filter Main 5 Micron (on Engine) 336/E9731 500 HRS
Fuel Baby filter 336/C8326 500 HRS
ENG OIL FILTER 333/Y7453 500 HRS
AIR FILTER OUTER 500 HRS
AIR FILTER INNER 1000 HRS
Return Filter 335/C7872 1000 HRS
Oil Drain Filter KNJ0288A 500 HRS
Pilot filter KBJ1691A 500 HRS
FUEL TANK 343 Ltr HSD
SL NO MAKE & TYPE ITEMS CAPACITY GRADE KMS/HRS
ACE: ACTION CONSTRUCTION EQUIPMENT Ltd
26 ACE BACKHOE LOADER Engine oil & Filter 11 Ltr CF4 15W 40 500 HRS
Engine Coolant 15 Ltr ANTIFREEZ PREMIX 1000 HRS
TRANSMISSION CASE + TORQUE CONVERTER OIL 17 Ltr SAE 30 1000 HRS
HYD OIL (TANK - 80 Ltr, System - 120 Ltr) 135 Ltr AWH 46 Tank- 2000 Hrs & System- 4000 Hrs
FUEL TANK 160 Ltr
FUEL PRE FILTER & WATER SEPARETOR 500 HRS
HYD OIL FILTER 500 HRS
TRANSMISSION OIL FILTER 500 HRS
REAR AXLE OIL (14.5 Ltr + HUB 3 Ltr) 17.5 LTR EP 90 1000 HRS
FRONT AXLE OIL (4WD) 9.1 Ltr EP 90 1000 HRS
BRAKE FLUID 500 ML AWH 46 1000 HRS
ALL Breathers & Strainer 250 Hrs
HYDRAULIC SYSTEM
PUMP FLOW 118 IPM
System Relief Pressure 210 Bar
ENGINE : M&M MODEL: MCVNC35TI074CE4B
4Cyl CRS 3.53 ltrDisplacement BS-VI
TYRE: Rear 1400 X 25, Ftront 12.5/80-18
MAHINDRA ENGINE M &M CEV BS-IV 48051A 4 CYL 110HP CRDI EGR
ENGINE OIL 13.5 Ltr
COOLING SYSTEM 18 Ltr
FRT AXLE (DANA AXEL) 6.4 Ltr
REAR AXLE (DANA AXEL) 6.4 Ltr
FRT AXLE (COMER AXEL) 8.5 Ltr
REAR AXLE (COMER AXEL) 8.5 Ltr
4 Hubs (DANA AXEL) 0.8 Ltr Each
4 Hubs (COMER AXEL) 1 Ltr Each
Drum Reduction Gear Box (Bonfiglioli) 3 Ltr (+10%-)
Drum Reduction Gear Box (Comer) 3 Ltr
Drum Swivel Gear Box 0.6 Ltr
Brake System 1 Ltr
Hydraulic Tank 110 Ltr
Ad Blue / DEF Tank 23 Ltr
ARGO 4300 FUEL TANK 115 Ltr Grade Ability----42%
ARGO 4800 FUEL TANK 135 Lttr Grade Ability----38%
SL NO MAKE & TYPE ITEMS CAPACITY GRADE KMS/HRS
44 HONDA BRUSH CUTTER Engine oil 0.10 Ltr SAE 10W-30 API SJ
Model: UMK 435T Type: U2NT SPARK PLUG GAP 0.6 - 0.7 MM
THROTTLE CABLE FREE PLAY 0.5 - 2.5 MM
FUEL TANK 0.63 Ltr
CHASISS NO LOCATION The chassis number is printed on the front right side member of the frame.
Fuel filter replacement EVERY 250 HRS Fuel filter cartridge 24063189 500 Hrs
Fuel pre-filter replacement EVERY 250 HRS Fuel pre-filter cartridge code 20998367 500 Hrs
Oil filter replacement EVERY 250 HOURS Oil filter cartridge code 23075366 500 Hrs
Oil filter cartridge code 23075367
Oil type OBL LH 5W30 or equivalent
Engine oil replacement EVERY 250 HOURS Use only OBL LH 5W30 oil or equivalent 500 Hrs
Air filter cartridges replacement Main filter cartridge code: 00112145 500 Hrs
Secondary filter cartridge code: 00112144
Adblue/DEF – Pump filter change Every 2000 Hrs / 4 YEARS
Hydrostatic oil filter replacement Filter cartridge code 00099792 500 Hrs
Oil type TUTELA CAR GI/E or equivalent
Hydraulic oil filter replacement Cartridge code 00083031 500 Hrs
Oil type TUTELA CAR GI/E or equivalent
Hydraulic and hydrostatic. oil replacement 70 Ltr TUTELA CAR G1/E (ATF DEXRON III – C4) 1000 Hrs
Oil type TUTELA CAR GI/E or equivalent
Wheel hubs oil replacement Oil type TUTELA W90/M-DA or equivalent. 500 Hrs
Seals for plugs (1) and (2) code R0082099
Differential oil replacement Oil type TUTELA W90/M-DA or equivalent 500 Hrs
Transfer oil replacement 500 Hrs
Transmission support oil replacement 1000 Hrs / 2YEARS
Two speed back gear oil filter replacement Cartridge code 00102547 500 Hrs
PETRONAS oil used on vehicle
Diesel with low sulfur (ULSD) is highly recommended:
EUROPA ≤ 10 ppm, USA ≤ 15 ppm
SL NO MAKE & TYPE ITEMS CAPACITY GRADE KMS/HRS
53 PAVER SENSOR ENGINE OIL & FILTER 15 Ltrs. 15W 40 Every 250 Hrs
MODEL: AP 550 DX ENGINE COOLANT 10 Ltrs Heavy Duty Coolant with water Every 500 Hrs
GUJARAT APOLLO HYDRAULIC OIL 190 Ltrs Servo System 100 Every 1500 Hrs / 01 Year
BRAKE FLUID 0.8 Ltrs Brake Oil Every 1500 Hrs
PLANETARY GEAR BOX 1 Ltrs Each side Every 1000 Hrs (1st Time 150 Hrs)
DIFFEERENTIAL GEAR BOX 15 Ltrs Servo / HP 140 Every 1500 Hrs (1st Time 150 Hrs)
PUMP DISTRIBUTER GEAR BOX 5 Ltrs Every 750 Hrs (1st Time 150 Hrs)
HYDRAULIC OIL FILTERS ALL Every 250 Hrs (1st Time 50 Hrs)
SL NO CAPACITY
MAKE & TYPE ITEMS 1818 1418 GRADE KMS/HRS
57 AL TIPPER BAGH 4X4 Engine oil (15W40) H6E4ED135D/4 10.5 Ltr 15W-40 10,000 KMS
(1820) CAP-4.5 Cu.m Coolant 22 Ltr 18.5 MAX 40 30,000 KMS
Hyd Clutch oil 1 Ltr 0.3 DOT 4
Gear box oil (6S, 8S, 9S), ZF S636 7.5 Ltr 6.5 80W-90 20,000 KMS/1YEAR
FRONT AXLE (MERITOR) 13 Ltr 7.2/7.6 85W-140 20,000 KMS/1YEAR
Rear Axle oil (Dana & Meritor) 16.5 Ltr 85W-140 20,000 KMS/1YEAR
Auxillary Gear box 4.5 Ltr 85W-140 10,000 KMS/1YEAR
Steering oil (RANE, ZF) & FILTER 04 Ltr 4.5 DURA MAX / SERVE 30,000 KMS/1YEAR
HYDRaulic Oil & FILTER 34 LTR 30,000 KMS/1YEAR
FUEL TANK 220 LTR
FUEL FILTER PRE 5000 KMS
FUEL FILTER MAIN 10000 KMS
BATTERY 12V 150 AH
TYRE 295/95 D20
EXHAUST VALVE 0.45 MM (0.018'')
INLET VALVE 0.30 MM (0.012")