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Lift Station Pump System Operations

The document outlines the operational sequence and general notes for a lift station pump system, including specifications for pump control, level monitoring, and safety measures. It describes the arrangement of primary and standby pumps, the requirements for electrical equipment, and the installation of gas detectors. Additionally, it details the necessary access for maintenance and the operational protocols for various flow levels within the system.

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John Patrick
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0% found this document useful (0 votes)
46 views1 page

Lift Station Pump System Operations

The document outlines the operational sequence and general notes for a lift station pump system, including specifications for pump control, level monitoring, and safety measures. It describes the arrangement of primary and standby pumps, the requirements for electrical equipment, and the installation of gas detectors. Additionally, it details the necessary access for maintenance and the operational protocols for various flow levels within the system.

Uploaded by

John Patrick
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

SAUDIARAMCO.

NOTES (CONT'N.): NOTES:


OWLS SEQUENCE OF OPERATION GENERAL NOTES
9. LIFT STATION PUMP LEVEL SEQUENCING SHALL BE AS 1. THE OUTLET OF INCOMING DRAINAGE SHALL TERMINATE
A. LIFT STATION SHALL BE SUPPLIED WITH A LOCAL ELECTRICAL MOTOR CONTROL STATION
SYSTEM DESCRIPTION PER SAES-S-020. NOT LESS THAN 150MM (6 INCH) BELOW THE PUMP
LOCAL CONTROL PANEL MOUNTED AT LEAST 10
10. VENTS SHALL BE 100 MM (4 INCH) MINIMUM NOMINAL SHUT-OFF LIQUID LEVEL AS PER SAES-S-020.
THE SYSTEM CONSIST OF TWO SET OF PUMPS (MAXIMUM AND FEET AWAY FROM THE CLOSEST EDGE OF THE START STOP HOA FAULT RUNNING STOPPED
PIPE DIAMETER. 2. WEIR "A" FACILITATES THE PRIMARY SEPARATION OF
NORMAL FLOW PUMPS); EACH SET OF PUMPS HAS ONE PRIMARY LIFT STATION AS PER THE REQUIREMENT OF
HS HS HS HS HS HS FI 11. EACH LIFT STATION SHALL HAVE TWO SETS OF PUMPS, SOLID PARTICLES FROM THE OILY WATER EFFLUENT
AND ONE STAND BY PUMPS. THE SYSTEM INCLUDE 2 GWR SAES-S-020.
ONE SET TO HANDLE NORMAL INCOMING FLOW, AND THE STREAM TO PROTECT THE PUMP SUCTION.
LEVEL TRANSMITTERS FOR ESD AND 4 GWR LEVEL TRANSMITTERS
START GAS DETECTOR HORN/BEACON OTHER SET TO HANDLE THE MAXIMUM INCOMING FLOW. 3. ACCESS WITH MANHOLE COVER PLATE TO PERMIT
FOR THE PUMPS NORMAL ON/OFF OPERATION B. GAS DETECTORS SHALL BE INSTALLED AT HS
THE SELECTION AND INSTALLATION OF OILY WATER ENTRANCE FOR INSPECTION, SAND REMOVAL, AND
STRATEGIC LOCATIONS AS PER THE

OF
XXXD LIFT STATION PUMPS SHALL BE IN ACCORDANCE WITH MAINTENANCE.
THE SYSTEM SHALL BE CONTROLLED AND MONITORED BY MEANS REQUIREMENT OF SAES-J-505. XA
HH SAES-A-104 AND SAES-G-005 AS APPLICABLE AND 4. ACCESS CONNECTION TO THE VACUUM TRUCK.
OF A CONTROL PANEL.

CONSENT
AI
C. LINE SIZING SHALL BE AS PER SAES-S-020. SHALL NOT BE INSTALLED IN CONFINED SPACES AS FOR BYPASSING THE SUMP AND THE PUMPS, THIS
THE CONTROL PANEL SHALL BE CONNECTED TO THE PLANT DCS
STOP DEFINED IN SAES-B-008. PROVISION WILL ALLOW CONNECTING TEMPORARY
AND ESD SYSTEMS. HS H
D. OWLS OPERATING VOLUME SHALL BE AS PER 12. THE DISTANCE BETWEEN THE BOTTOM OF THE PUMPS DURING MAJOR LIFT STATION T&I.
LI LI LI LI FI FI FI XXXE
THE CONTROL PANEL SHALL: THE REQUIREMENT OF SAES-S-020. STRAINER AND THE BOTTOM OF THE WET PIT SHALL 5. AS PER THE REQUIREMENTS OF SAES-S-020 THE
1- CONTROL THE OPERATION AND ALTERNATION OF THE PUMPS. BE ONE-HALF OF THE PUMP BLOW DIAMETER OR 12 FORCE MAIN SHALL BE A MINIMUM OF 100 MM (4
XL
2- REPORT LOW AND HIGH LEVELS INSIDE THE SUMP. E. ALL ELECTRICAL EQUIPMENT DEVICES INSIDE INCHES WHICH EVER IS GREATER. INCH) IN DIAMETER.
NOTE 13 EMERGENCY

TTEN
3- REPORT GENERAL ALARMS AND HIGH LEVELS TO THE DCS THE OILY WATER LIFT STATION ARE CLASSIFIED XA FAULT ALARM
13. AS PER SAES-S-020, EACH LEVEL TRANSMITTER AND 6. FOR ISOLATION OF SUMP AND PUMPS, PROVIDE
AND ESD SYSTEMS USING HARDWIRE SIGNALS. AS CLASS-I, ZONE 0 AS PER SAES-B-068. PUMP FLOW TRANSMITTER SHALL HAVE AN ANALOG FLANGED VALVE CONNECTION UPSTREAM OF THE
XXXA
INDICATOR MOUNTED ON THE CONTROL PANEL. PUMPS COMMON DISCHARGE HEADER AS SHOWN. THE

WRI
ZC UC
A SET OF TWO (2) DCS LEVEL TRANSMITTERS AND ONE (1) ESD F. PIPING MATERIAL OF CONSTRUCTION SHALL BE 14. PROVIDE VALVE WITH EXTENDED STEM ON GRADE AND VALVE IS NORMALLY IN CLOSED POSITION. DURING T&I,
LOC
LEVEL TRANSMITTER SHALL BE INSTALLED IN NORMAL FLOW AS PER SAES-S-020. SPECTACLE BLADE AT INLET TO THE LIFT STATION. SHUT-OFF THE OILY WATER PUMPS, OPEN THE BYPASS
REMOTE
XL AIT
CHAMBER FOR THE NORMAL FLOW PUMPS AND SHALL SELECTED NOTE B VALVE SHALL BE CSO. THE VALVE IS PROVIDED TO VALVE, USE INFLATABLE BALLOON AT THE OUTLET OF

THE
FUNCTION AS: G. OWLS LOCATION IS ELECTRICALLY CLASSIFED: ACHIEVE POSITIVE ISOLATION AND TO BYPASS SUMP THE LAST MANHOLE OR THE ONE BEFORE THE OILY
XXXB
1- LLLL: (ESD): ALL NORMAL PUMPS SHALL STOP AND SHALL CLASS-I, ZONE 0. THE TRUCK/VEHICLE ACCESS AND PUMP DURING T&I. WATER SUMP AND CONNECT THE TEMPORARY PUMP
NOT BE ABLE TO TURN ON. TO THE LIFT STATION AREA SHALL BE LIMITED M BETWEEN THE LAST MANHOLE AND THE BYPASS

THOUT
2- LLL : ALL NORMAL PUMPS SHALL STOP AND SHALL BE ON TO NON-ELECTRICALLY CLASSIFIED AREA. VALVE AND DISCHARGE THE OILY WATER CONTENT
RUNNING
STANDBY POSITION. ML
BYPASSING THE SUMPS AND PUMPS.
3- L1 : PRIMARY PUMP SHALL START. IF PRIMARY PUMP DID I. SAFETY COLORS, LABLES, AND WARNING SIGN XXXC 7. THE START AND STOP LEVEL SETTINGS FOR THE
NOT START AFTER A PREDEFINED TIME DELAY, THE SHALL COMPLY WITH THE REQUIREMENT OF

WI
NORMAL FLOW PUMPS SHALL ALLOW FOR FIVE
SECONDARY PUMP SHALL START AUTOMATICALLY. SAES-B-067.
MINUTES MINIMUM RUN TIME AS PER SAES-S-020.
4- L2 : HIGH ALARM IN THE NORMAL FLOW CHAMBER SHALL 8. THE INLET TO THE LIFT STATION SHALL TERMINATE
STOPPED

NG
ML
BE ANNOUNCIATED AND REPORTED TO THE OPERATORS D E T A I L A AT LEAST 25 CM ABOVE THE WEIR "A".

DRAWI
THROUGH THE DCS SYSTEM. XXXD

LEGEND
ANOTHER SET OF TWO (2) DCS LEVEL TRANSMITTERS AND ONE
(1) ESD LEVEL TRANSMITTER SHALL BE INSTALLED IN MAXIMUM PIPING MATERIAL INSTRUMENT DEFINITION & SYMBOLS SAES-J-004

FLOW CHAMBER FOR THE MAXIMUM FLOW PUMPS AND SHALL AC/AFO -AIR TO CLOSE/ VE -VIBRATION ELEMENT

S
THI
AIR FAILURE OPEN VS -VIBRATION SWITCH
FUNCTION AS:
PROCESS LINE AC/AFS -AIR TO CLOSE/AIR VT -VIBRATION TRANSMITTER
1- LLLL (ESD): ALL MAXIMUM PUMPS SHALL STOP AND SHALL FAILURE STEADY XL -PILOT LIGHT
NOT BE ABLE TO TURN ON. INSTRUMENT AO/AFC -AIR TO OPEN/ (NOT FOR MOTOR)
AIR FAILURE CLOSE XS -LIMIT SWITCH
AIR LINE

FROM
2- LLL : ALL MAXIMUM PUMPS SHALL STOP AND SHALL BE
AO/AFS -AIR TO OPEN/AIR ZV -SAFETY SHUTDOWN VALVE
ON STANDBY POSITION. FAILURE STEADY
3- L3 : PRIMARY MAXIMUM FLOW PUMP SHALL START. IF
M88-G-XXXX A/B M88-G-YYYY A/B M88-U-XXXX INSTRUMENT
DATA LOGGER POINT

NPUTS
ELECTRICAL LINE AOV -AIR OPERATED VALVE
F-FLOW P-PRESS.
AT -ANALYZER TRANSMITTER
PRIMARY PUMP DID NOT START AFTER A PREDEFINED NORMAL FLOW PUMPS MAXIMUM FLOW PUMPS OILY WATER LIFT STATION L-LEVEL T-TEMP.

I
SOFT LINK DT -DENSITY TRANSMITTER

NED
TIME DELAY, THE SECONDARY PUMP SHALL START. X-MISC. A-ALARM
RATED CAPACITY 3 RATED CAPACITY 3 ESD -EMER. SHUTDOWN SYSTEM
ONCE A MAXIMUM PUMP START, ALL NORMAL FLOW : M /HR : M /HR TYPE : CONCRETE LOCAL PANEL
FC -FLOW CONTROLLER
MOUNTED INSTR.
SIZE

OBTAI
PUMPS IN NORMAL FLOW CHAMBER SHALL STOP. DIFF. PRESSURE : KPa DIFF. PRESSURE : KPa : XX (L) X YY (W) X ZZ (H) FV -FLOW CONTROL VALVE

WORKING CAPACITY : FCV -FLOW CONTROL VALVE


4- L4 : HIGH HIGH ALARM IN THE MAXIMUM FLOW PUMP MAXIMUM HYDRAULIC POWER : HP HYDRAULIC POWER : HP BOARD MOUNTED
(SELF-ACTUATED) INSTRUMENT
FLOW CHAMBER SHALL BE ANNOUNCIATED AND REPORTED FE -FLOW ELEMENT
OILY WATER R/G
TO THE OPERATORS THROUGH THE DCS SYSTEM. FG -FLOW SIGHT GLASS XL STATUS LIGHTS
EFFLUENT FHV -FLOW MANUAL CONT. VALVE R=RED, G=GREEN

BE
FHTd -FLOW MANUAL TRANSDUCER PILOT LIGHT (DO NOT
IF MAXIMUM FLOW CHAMBER REACH THE OFF LIMIT AT LLL, WHILE USE FOR MOTOR STATUS)
FIC -FLOW INDICATOR CONTROLLER
REDUCER
NORMAL FLOW CHAMBER LEVEL IS HIGHIER THAN LLL LEVEL, THE TO WATER FM -FLOW METER
MOTOR STATUS

PART,SHALL
PRIMARY NORMAL FLOW PUMP SHALL START TILL THE LEVEL IN TREATMENT SPECTACLE
FO -RESTRICTION ORIFICE ML
PILOT LIGHT
FQI -FLOW TOTALIZER INDICATOR
NORMAL FLOW CHAMBER REACH LLL LEVEL AND STOP THE PUMP. FACILTY PLATE-OPEN
FR -FLOW RECORDER
LOCAL MOUNTED
FT -FLOW TRANSMITTER INSTRUMENT
NORMAL OPERATION SEQUENCE OILY WATER SPECTACLE
FY -FLOW RELAY
NOTES 5,6 NOTES 5,6 EFFLUENT PLATE-CLOSED
HIC -HAND INDICATOR CONTROLLER
MOUNTED BEHIND
GATE VALVE HS -HAND SWITCH LOCAL PANEL
SYSTEM OFF LA -LEVEL ALARM
GLOBE VALVE
AT LLL THE SYSTEM WILL BE OFF, AND THE PUMPS SHALL BE TO EVAPORATION LV -LEVEL CONTROL VALVE RACK MOUNTED
POND CHECK VALVE LCV -LEVEL CONTROL VALVE (OR BACK OF PANEL)
ON STAND BY POSITION. (SELF-ACTUATED)
PLUG VALVE

N
LG -LEVEL GAUGE GLASS ELECTRICAL

I
SLAM

SLAM
START-UP AND OPERATION

SLAM

SLAM
LIC -LEVEL INDICATOR CONTROLLER SUPPLY REQUIRED
BALL VALVE
LI -LEVEL INDICATOR

FULL,OR
WHEN THE LEVEL INSIDE THE SUMP RISES TO L1 THE PRIMARY DOUBLE DISC LR -LEVEL RECORDER INSTRUMENT
D D AIR SUPPLY REQUIRED
NORMAL PUMP SHALL START. D D GATE VALVE LS -LEVEL SWITCH

NON

NON
LT -LEVEL TRANSMITTER

NON

NON
FI FI ANGLE VALVE H
FI FI LTd -LEVEL TRANSDUCER HIGH LOW
IF THE LEVEL CONTINUES TO RISE, AND REACHES L3 THE
TRIP @ TRIP @ ML -MOTOR STATUS LIGHT L
PRIMARY MAXIMUM FLOW SHALL START AND THE WORKING TRIP @ TRIP @ PRESS RELIEF
MOV
LL -MOTOR OPERATED VALVE
XXX USGPM LL LL XXX USGPM
NORMAL FLOW PUMP SHALL STOP. A HIGH LEVEL ALRM SHALL XXX USGPM LL XXX USGPM VALVE NA -ANNUNCIATOR TWO PEN RECORDER
PB -PUSHBUTTON
BE ANNUNCIATED AND REPORTED TO THE DCS SYSTEM. VACUUM RELIEF

N
I
PC -PRESSURE CONTROLLER FF
VALVE FOUNDATION
PV -PRESS. CONTROL VALVE
PUMP FAILURE FIELDBUS INSTRUMENT

ON
M PCV -PRESS. CONTROL VALVE
PG FI ZC PG PG FI ZC PG MOTOR OPERATED
FI ZC FI ZC VALVE (SELF ACTUATED)
IF THE PRIMARY PUMP FAILS TO START WHEN REQUESTED,

REPRODUCTI
PdC -PRESS. DIFF. CONTROLLER DISTRIBUTED CONTROL/SHARED
AN ALARM SHALL BE ANNUNCIATED AND THE STANDBY P PISTON OPERATED PdI -PRESS. DIFF. INDICATOR DISPLAY SYMBOLS
SECONDARY PUMP SHALL BE STARTED. VALVE PdIC -PRESSURE DIFFERENTIAL (DCS) DISTRIBUTED CONTROL
INDICATOR CONTROLLER SYSTEM, OPERATOR ACCESSIBLE
HS HS CONTROL VALVE
SYSTEM SHUT-DOWN HS HS PdIS -PRESSURE DIFFERENTIAL IN CONTROL ROOM
INDICATOR SWITCH
P
BALL TYPE (DCS) DISTRIBUTED CONTROL
EACH PUMP SHALL TRIP ON LOW LOW LEVEL OR NO WATER, CONTROL VALVE PdT -PRESS. DIFF. TRANSMITTER SYSTEM, OPERATOR INACCESSIBLE
OR NO FLOW (LOW LOW) IN EITHER AUTOMATIC OR MANUAL MODE. PdTd -PRESS. DIFF. TRANSDUCER IN CONTROL ROOM
RESET RESET WITH POSITIONER
RESET RESET PG -PRESSURE GAGE
FIT FIT FIT FIT S (DCS) DISTRIBUTED CONTROL
SOLENOID VALVE PI -PRESSURE INDICATOR
ALARMS FE FE FE FE SYSTEM, OPERATOR INACCESSIBLE
PIC -PRESS. INDICATOR CONTROLLER IN FIELD

[Link]
PR -PRESSURE RECORDER
AN ALARM SAHLL BE INITIATED AT THE FOLLOWING EVENT:
PUMP DUTY VALVE NORMALLY PS -PRESSURE SWITCH
1- THE LEVEL INSIDE THE SUMP REACHES L2 (DCS HIGH LEVEL PUMP DUTY DISTRIBUTED CONTROL
CLOSED PT -PRESSURE TRANSMITTER
SELECTOR SELECTOR INTERCONNECTING LOGIC
ALARM) HS HS PX -PRESSURE POINT
UNDERGROUND PY -PRESS. COMPUTATION MOD. CONTROLLER WITH BINARY
2- THE LEVEL INSIDE THE SUMP REACHES L4 (DCS HIGH HIGH
ABOVEGROUND PZV -PRESSURE RELIEF VALVE OR SEQUENTIAL FUNCTIONS
LEVEL ALRM).
RTD -RESIST. TEMP. DETECTOR
(PLC) PROGRAMMABLE LOGIC
3- THE LEVEL INSIDE THE SUMP REACHES LLLL (DCS LOW SI -SPEED INDICATOR CONTROLLER, NORMALLY
LOW LIQUID LEVEL ALARM). SS -SPEED SWITCH INACCESSIBLE OR BEHIND THE
TC -TEMP. CONTROLLER PANEL DEVICE OR FUNCTIONS
4-THE PRIMARY PUMP FAILS TO START.
TV -TEMP. CONTROL VALVE (PLC) PROGRAMMABLE LOGIC
5-PUMP TRIP LI LI
IBT -INVERTED BUCKET TCV -TEMP. CONTROL VALVE CONTROLLER FUNCTION,
6- LOW AND LOW LOW FLOW AT THE WORKING PUMP DISCHARGE STEAM TRAP
(SELF-ACTUATED) CAN BE NORMALLY
LL LL DISPLAYED ON CRT
LINE. TE -TEMP. ELEMENT
H H TSO -TIGHT SHUT OFF TG -THERMOMETER LOCAL DCS OR AUXILIARY
7- WHEN THE H-O-A POSITION SWITCH AT THE LOCAL CONTROL

OF
NOTE 7 LIC LIC
NOTE 4 S.C. -SAMPLE CONN. THS -TEMP. HAND SWITCH DCS LOCATION NORMALLY
PANEL IS PLACED IN THE 'H' (HAND) POSITION. ON/OFF ON/OFF ACCESSIBLE TO OPERATOR
H H TI -TEMP. INDICATOR
S -DRAIN TO
LIC LIC ZC DETAIL A DETAIL A L L DETAIL A DETAIL A TR -TEMP. RECORDER
PRESSURE SEWER

PROPERTY
(PLC) PROGRAMMABLE LOGIC
ON/OFF ON/OFF TS -TEMP. SWITCH
LI LI CONTROLLER I/O POINT
NOTE 4 ZC OWS -OILY WATER SEWER TT -TEMP. TRANSMITTER
L L NOTE 10 NORMALLY INACCESSIBLE
NOTE 10 NOTE 10 D -DRAIN TTd -TEMP. TRANSDUCER BY OPERATOR

ON
LI LI V -VENT TW -THERMOWELL

VENT TO
ON

ON

M AR M AR M AR M AR
VENT TO

VENT TO

LOCATI
LOCATI

LOCATI

LIT

ST
M88-G-XXXXB REFERENCE DRAWINGS

SAFE
[Link]
SAFE

SAFE

LIT LIT LIT


NOTE 3 NOTE 3
NOTE 4 NOTE 11 [Link] FOR J.O#437-714-100-001 AN-DSC001
ST

ST

ST
GWR LIT LIT DA-001175.001

SOLE
OILY WATER LIFT STATION DIAGRAM
[Link]

[Link]

[Link]

MI
GWR GWR LETTER IDENTIFICATION OF LINES AD-036204
4" M88-G-XXXXA
GRADE 0'.0" 4" 4" GWR 4" M88-G-YYYYA M88-G-YYYYB AB-03227
PIPING SYMBOL
MI

MI

MI
NOTE 11 GWR 4" GWR 4"
NOTE 11 NOTE 11 EQUIPMENT SYMPOL AB-03227

THE
NOTE 3 NOTE 3
STD. DWG. MANHOLE COVER FOR SEWERS AE-036083

ARE N
HEREI
MUM FLOW
OILY WATER

NED
SLOPE
EFFLUENT

CONTAI
CHAMBER
NOTE 2 L4
MIN.
CSO
250MM NORMAL FLOW REVISION VALIDATION

MAXI
NOTE 14 WEIR "A" CHAMBER
THIS REVISION NO. 01 IS COVERED, FOR ALL APPROVAL AND CERTIFICATION
L3 REQUIREMENTS, PER SAEP-334, UNDER DRAWING COMPLETION CERTIFICATE NO:
WELL

WELL

WELL

WELL

WELL

WELL

ON
30027516-0824-003

NFORMATI
DESIGN CERTIFICATION REVIEW FOR KEY DRAWINGS OTHER
L2
NG

NG

NG

NG

NG

NG
WEIR "B" (DESIGN AGENCY) x REQUIRED (SAUDI ARAMCO)
LLI

LLI

LLI

LLI

LLI

LLI
ENGG./DATE CERTIFIED BY/DATE CONST. AGENCY/DATE OPERATIONS/DATE BY/DATE
8

NOTES 7,9 AMM AFA IMA SUA


WEIR "C" 09/25/24 09/25/24 09/25/24 09/25/24
STI

STI

STI

STI

STI

STI
[Link]
NOTES

L1 [Link]. DATE REVISION DESCRIPTION


NOTE 19

I
01 09/25/24 AS-BUILT
MI

THE
LLL JOB ORDER/EWO NO.
THIS REVISION IS NOT TO BE USED FOR

LLL 30027516 CONSTRUCTION UNTIL CERTIFIED AND DATED

SAUDI ARABIAN OIL COMPANY

AND
DRAWING TYPE
LLLL LLLL
PIPING & INSTRUMENT DIAGRAM PID

NG
[Link]

[Link]
OILY WATER LIFT STATION

DRAWI
NOTES 1,12 NOTES 1,12 NOTES 1,12 NOTES 1,12
LIBRARY DRAWINGS
MI

MI
(type location) SAUDI ARABIA

S
PLANT NO. INDEX DRAWING NUMBER SHT. NO. REV. NO.

THI
M88 A DA-001174 001 01
Saudi Aramco 5994 ENG. (02/07)

RESTRICTED VECTOR CADD-06

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