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FGX-OM-L006-B

P r o d u c t N a m e

Industrial Filter

Model/ Series/ Product Number

FGD series

FGD□□-□-□-□
Material Accessory

Element length Element

Port size
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FGX-OM-L006-B

Contents

Safety Instructions ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 3

Safety Instructions for the FGD Series ・・・・・・・・・・・・・・・・・・・・・・・・ 5

Parts Descriptions and Functions ・・・・・・・・・・・・・・・・・・・・・・・・・・ 6

Product Specifications ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 7

Installation/Piping ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 7

How to Replace the Element ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 7

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FGX-OM-L006-B

Industrial Filter
Safety Instructions
These safety instructions are intended to prevent hazardous situations and/or equipment damage.
These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.”
They are all important notes for safety and must be followed in addition to International Standards
(ISO/IEC)*1), and other safety regulations.
*1) ISO 4414: Pneumatic fluid power -- General rules relating to systems.
ISO 4413: Hydraulic fluid power -- General rules relating to systems.
IEC 60204-1: Safety of machinery -- Electrical equipment of machines .(Part 1: General requirements)
ISO 10218-1992: Manipulating industrial robots -Safety.
etc.

Caution indicates a hazard with a low level of risk which, if not avoided, could result
Caution in minor or moderate injury.

Warning indicates a hazard with a medium level of risk which, if not avoided, could
Warning result in death or serious injury.
Danger indicates a hazard with a high level of risk which, if not avoided, will result
Danger in death or serious injury.

Warning
1. The compatibility of the product is the responsibility of the person who designs the equipment or
decides its specifications.
Since the product specified here is used under various operating conditions, its compatibility with specific
equipment must be decided by the person who designs the equipment or decides its specifications based on
necessary analysis and test results.
The expected performance and safety assurance of the equipment will be the responsibility of the person who
has determined its compatibility with the product.
This person should also continuously review all specifications of the product referring to its latest catalog
information, with a view to giving due consideration to any possibility of equipment failure when configuring the
equipment.
2. Only personnel with appropriate training should operate machinery and equipment.
The product specified here may become unsafe if handled incorrectly.
The assembly, operation and maintenance of machines or equipment including our products must be performed
by an operator who is appropriately trained and experienced.
3. Do not service or attempt to remove product and machinery/equipment until safety is confirmed.
[Link] inspection and maintenance of machinery/equipment should only be performed after measures to
prevent falling or runaway of the driven objects have been confirmed.
[Link] the product is to be removed, confirm that the safety measures as mentioned above are implemented
and the power from any appropriate source is cut, and read and understand the specific product precautions
of all relevant products carefully.
3. Before machinery/equipment is restarted, take measures to prevent unexpected operation and malfunction.
4. Contact SMC beforehand and take special consideration of safety measures if the product is to be
used in any of the following conditions.
1. Conditions and environments outside of the given specifications, or use outdoors or in a place exposed to
direct sunlight.
2. Installation on equipment in conjunction with atomic energy, railways, air navigation, space, shipping,
vehicles, military, medical treatment, combustion and recreation, or equipment in contact with food and
beverages, emergency stop circuits, clutch and brake circuits in press applications, safety equipment or
other applications unsuitable for the standard specifications described in the product catalog.
3. An application which could have negative effects on people, property, or animals requiring special safety
analysis.
[Link] in an interlock circuit, which requires the provision of double interlock for possible failure by using a
mechanical protective function, and periodical checks to confirm proper operation.
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FGX-OM-L006-B

Industrial Filter
Safety Instructions
Caution
[Link] product is provided for use in manufacturing industries.
The product herein described is basically provided for peaceful use in manufacturing industries.
If considering using the product in other industries, consult SMC beforehand and exchange specifications
or a contract if necessary.
If anything is unclear, contact your nearest sales branch.

Limited warranty and Disclaimer/Compliance Requirements

The product used is subject to the following “Limited warranty and Disclaimer” and “Compliance
Requirements”.
Read and accept them before using the product.

Limited warranty and Disclaimer

[Link] warranty period of the product is 1 year in service or 1.5 years after the product is delivered,
whichever is first.∗2)
Also, the product may have specified durability, running distance or replacement parts. Please
consult your nearest sales branch.
2. For any failure or damage reported within the warranty period which is clearly our responsibility,
a replacement product or necessary parts will be provided.
This limited warranty applies only to our product independently, and not to any other damage
incurred due to the failure of the product.
3. Prior to using SMC products, please read and understand the warranty terms and disclaimers
noted in the specified catalog for the particular products.
∗2) Vacuum pads are excluded from this 1 year warranty.
A vacuum pad is a consumable part, so it is warranted for a year after it is delivered.
Also, even within the warranty period, the wear of a product due to the use of the vacuum
pad or failure due to the deterioration of rubber material are not covered by the limited
warranty.

Compliance Requirements
1. The use of SMC products with production equipment for the manufacture of weapons of mass
destruction (WMD) or any other weapon is strictly prohibited.
2. The exports of SMC products or technology from one country to another are governed by the
relevant security laws and regulations of the countries involved in the transaction. Prior to the
shipment of a SMC product to another country, assure that all local rules governing that export
are known and followed.
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FGX-OM-L006-B
FGD Series/Specific Product Precautions
Be sure to read this before handling.

These safety instructions are intended to prevent hazardous situations and/or equipment damage. Make sure to follow every
instruction since they are for safety.

Operating conditions range ④Take measures to avoid burning when the product is used in
high temperature.
Warning ⑤Prepare air discharge circuit where necessary.
⑥Prepare a drainage discharge circuit where necessary.
①Operating pressure
⑦Use the filter with a circuit in which the changing load of
･ Do not operate the product outside of the specified
pressure and flow is small.
operating pressure range.
⑧Use a circuit which does not lead to backflow to the filter.
Do not use the product where the pressure exceeds the
operating pressure range due to water hammer, surge etc.
･ The operating pressure for the product operated with Maintenance and Inspection
gaseous fluids is 0.5 MPa.
②Operating temperature Caution
･ Do not operate the product outside of the specified ①Foreign matter shall be discharged from the drain outlet.
operating temperature range. ②Replacement of the element
③Fluid When it is the time for replacement of the element, replace it
･Do not use the product for flammable, toxic, or corrosive with a new one immediately.
fluids. The life of element
･Do not use any fluid which will cause the seal, O-ring or When pressure drop reaches 0.1 MPa.
element to swell or deteriorate. Replacement should be performed according to the
④Operating environment procedure in this operation manual. Incorrect handling can
･Do not use in environments where there is a danger of cause damage of equipment and device, and operation
corrosion. failure. (How to replace the element: Refer to page 7.)
･ Do not use the product where it can be exposed to ③Cleaning of parts
vibration or impact. When replacing the element, clean the seat surface of the
seals and threads for sealing properly.
Operating Instructions ④Surface temperature
o
To avoid burning, confirm that the surface temperature is 40 C
Warning or lower when replacing the element. For high temperature
use, attention should be taken to avoid burning.
①Never loosen the bolt while pressure is being applied to the
product.
②Do not use a bolt which is deformed or has a damaged
Piping and operation
thread.
Caution
Caution ①Check the IN/OUT and connected piping.
①Replace any deteriorated or swollen seals with new ones. ②Check each port size for selecting valves and fittings suitable
Replace seals within 1 year after starting use, when for operating conditions. Flush piping line with air before
replacing the element, or if fluid leakage occurs. (Seal set for operation to check for any problems including fluid leakage.
replacement: Refer to Table 1 and 2 on page 6.) ③When supplying pressure by starting the pump, open the relief
port (hexagon bolt) to discharge air. Release the air (loosen the
Design and Installation hex. bolt) at the same time supplying the fluid to substitute air in
the product with fluid. When air is discharged, close the relief
Warning port (tighten the hex. bolt) before starting operation.
① Design the system with operating conditions, including
operating pressure, operating temp., operating fluid, and
operating environment appropriate for safe operation.

Caution
①Pressure drop (∆P)
Use the product with the flow rate such that the initial
pressure drop is 0.02 MPa or less
②Installation space
When installing and piping, allow sufficient space for
maintenance.
③Flushing
This filter generates particles at first. Before initial operation,
flush the piping enough to remove the particles completely.
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FGX-OM-L006-B
1. Parts Descriptions and Functions

Table 1-1 Parts Descriptions and Functions

No. Part name Material Function
Hexagon head
IN ① bolt
Stainless steel or iron Plug to release air in the housing
OUT
→ → ② Seal Resin
③ Nut Stainless steel or iron Tightens the cover.
④ Seal Resin
⑤ Cover Stainless steel or iron The lid of the filter body
⑥ Gasket Resin or rubber
Seals the gap between the element and tension
⑦ Guide Stainless steel
bolt
Depends on the
⑧ Element
element type
The mounted element collects residue.

⑨ Tension bolt Stainless steel or iron Connects the case and cover
Seals the area between elements
⑩ Joint Stainless steel
(when two FGD□B elements are used)
⑪ Case Stainless steel or iron Filter body
⑫ Holder Stainless steel Seals the elements
⑬ Seal Resin or rubber
⑭ Washer Stainless steel
⑮ Spring Stainless steel Stabilizes the element
⑯ Seal Resin
⑰ Plug Stainless steel or iron Drainage discharging plug

Table 1-2 Replacement parts

DRAIN
Applicable
↓ Name Part No. model
Part No. (Kit contents)

Figure 1 Parts descriptions and functions FGD-KT001 FGDC

(Figure shows the product with two FGD□B elements.) FGD-KT002 FGDE Each of ①,②,③ and ④ are
Nut kit
FGD-KT003 FGDT provided as a kit.
FGD-KT004 FGDF
03
FGD-CV005- 04 FGDT,F
Replacement 06
⑤
cover 03
FGD-CV006- 04 FGDC,E
06
Joint FGD-OP001 FGD□ ⑩
KT-FGDC FGDC
KT-FGDE FGDE Each of ②,④,⑥,⑬ and ⑯
Seal kit
KT-FGDT FGDT are provided as a kit.
KT-FGDF FGDF
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FGX-OM-L006-B
2. Product Specifications
Table 2 Specifications
Model FGDCA, B FGDEA, B FGDTA, B FGDFA, B
Fluid Various kind of liquid (Industrial water, washing liquid, general solvent, etc.)
Port size (Rc) 3/8, 1/2, 3/4
Max. operating
0.7 1.0
pressure (MPa) Note 1)
Max. operating
o 80
temperature ( C)
FGD□A: 1
Number of elements
FGD□B: 2 Note 2)
Element size (mm) FGD□A: Φ65 x 250
Note 3)
FGD□B: Φ65 x 500 (For 2 elements: Φ65 x 250)
Differential pressure for
element replacement 0.1
(MPa)
Cover Aluminum SCS14
Case SPCE SUS316
Main Gasket/O-ring NBR Fluororesin
materials Fluororesin Fluororesin
Seal Nylon (Antistatic Fluororesin (Antistatic
specification) specification)
FGDCA, FGDEA: 1.3 FGDTA, FGDFA: 2.3
Weight (kg) body only FGDCB, FGDEB: 2.2 FGDTB, FGDFB: 3.8
FGD□A: 1.7
Internal capacity (L)
FGD□B: 3.4

3. Installation and Piping

(1) Check the IN/OUT direction before piping.
(2) Use clean pipes for piping.
(3) Use sealant tape without peeling off.
(4) Apply spanner to the filter cover when piping to the filter.
Never perform piping by holding the filter case.
(5) Secure a space (50 mm or more) under the filter so that the element can be taken out.
4. How to Replace the Element
4-1 Removal of element
(1) Stop the fluid entering the filter.
(2) Loosen the hexagon head bolt (air vent), and release the internal pressure of the filter completely.
(3) Remove the plug to discharge drainage in the filter.
(4) Loosen the nut, and remove the case.
Move the element 50 mm downwards together with the case, and then remove it by moving it horizontally.
(5) Take the element out of the case.
* When two elements (250 mm) are used, be careful not to lose the joint which seals the elements. It
will be reused later.
(6) Clean the inside of the case, gasket, seals and plug with clean fluid or solutions.
* Do not remove the tension bolt from the case.
4-2 Mounting of element
(1) Replace the gasket and seals with new ones.
(2) Put the tension bolt through the hole of the element, and then insert the element into the case.
* When two elements (250 mm) are used, insert a joint between the elements.
(3) Align the tension bolt with the center hole of the cover, and insert the case, in which the element has been
inserted, into the cover.
(4) Hold the case from the bottom, and tighten a nut from the top of the cover.
(Tightening torque: 25 Nm for FGDT, F/15 Nm for FGDC, E）
(5) Confirm that there is no leakage or flow out of foreign matter after trial run. Then, start operation of the
product.
To prevent foreign matter from getting inside the product during replacement, make sure to perform flushing
and confirm that no foreign matter flows out before starting operation.
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FGX-OM-L006-B

Revision history
Revision A:
- Seal kit contents (page 6)
- The number of seal and gasket provided as a kit
was changed from 10 to 1.

Revision B:
- Contents added to Product Precautions (page 5)
- Table 1-2 Replacement parts added (page 6)
- Contents of "How to Replace the Element"
revised (page 7)

4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021 JAPAN

Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362
URL [Link]

Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer.
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