A presentation on
FUEL OIL & FUEL FIRING
SYSTEM
Fuel Oil
Three liquid fuels used in power plants
Heavy Fuel Oil (HFO)
LSHS (Low Sulfur Heavy stock)
Light Diesel Oil(LDO)
Oil firing is preceded by
Lowering viscosity and increasing flowability on heating for
better combustion in given turn down ratio.(125oC)
Droplet formation on atomization (by steam/ compressed air/
mechanical pressurization)
Combustion initiation by High energy spark ignition
Method of firing
Down shot firing
Front fired
Single wall
Opposed wall
Corner fired
Tangential tilted
(-30o to +30o)
Fluidized bed
combustion
For Anthracite (Low VM)
Bituminous (High/
medium VM)
Bituminous (Medium VM)
Lignite, peat, garbage (For
low CV, high ash, high
Sulphur)
Coal for combustion
Anthracite
Semi-anthracite
Bituminous
Semi-Bituminous
Lignite
Peat
High CV, low VM
High CV, low VM
Medium CV, medium VM
Medium CV, medium VM
Low CV, high VM, high TM
Very low CV, high VM &
TM
Combustion air arrangement in furnace
Fuel air is supplied around coal nozzles (at velocity
of 30-35 m/sec).
Secondary air is supplied in adjacent tiers of sec.
air dampers from wind box (Hot air from Secondary
APH)
Overfire/ Tempering air is supplied at the top of the
burner zone for NOx control.
Gas recirculation is adopted for steam temperature
control in oil/ gas fired units.
Furnace draft is maintained at -5 mmwc with Forced
and Induced draft fans (balanced draft)
Tangential corner fired
boilers
Suitable for sub bituminous and bituminous coal
More uniform heat absorption in furnace walls
Inherent feature of low NOx formation due air deficit
region at centre
Air plenum near walls reduce slagging and prevent
fireside corrosion.
Arrangement of steam temperature control by tilting the
coal burners (-30o to +30o)
Flame visualization in
tangential corner fired boilers
Burner tilt (UP)
Burner tilt (Horizontal)
Burner tilt (Down)
Boiler loss %
Optimization of
total air supply
CO2%
Variation of CO
with O2 in flue
gas
Fuel Firing System
Burners
Light oil
Coal
Igniters
Fuel oil
(HFO)
(LDO)
a)Quantity,
4
C)Atomization
24
12
(Steam)
(Air)
Heat loss Vs Excess air
PF firing
Oil firing
40
20%
10%
Excess air for minimum loss
30
20
10
20
40
60
80
100
% of excess air
FUEL OIL SYSTEM
STORAGE TANK DATA
Description
Capacity(m3/hr)
Numbers
Tank size
HFO Tank
LDO Tank
2000
1000
2
1
16IDX12H 12IDX10H
UNLOADING PUMPS
Description
Wagon unloading pumps
Service HFO/LSHS
LDO
No's
(4+2)
(2+1)
Type Twin Screw Twin Screw
Capacity
(150+25) (25+10)
FUEL OIL
CHARACTERISTICS
LDO /HFO ANALYSIS
Combustion air
Theoretical air for complete combustion is
known as stoichiometric air.
Excess air for completion of combustion
(20% at MCR i.e. 3.6% O2)
ExcessAir
O2 %
21 O2 %
Total combustion is divided as
Primary air
For drying & pulverized coal
transportation
Secondary air
Additional air for
combustion
Ratio of SA/ PA = 2:1 (Approx)
QUESTIONS