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Eddy Current Testing for Air Coolers

This document discusses eddy current inspection of heat exchanger and air cooler tubes. It provides an overview of eddy current testing principles and applications, describes the equipment used, and explains the capability for inspecting tubes. It also outlines the preparations and job scope for conducting eddy current testing on specific air coolers, including providing scaffolding, electricity, water, and cleaning tubes using a conco system prior to inspection. Test results will be reported by listing tubes and defects found, and producing a tubes mapping and signal records.

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Luthfi Ardiansyah
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586 views9 pages

Eddy Current Testing for Air Coolers

This document discusses eddy current inspection of heat exchanger and air cooler tubes. It provides an overview of eddy current testing principles and applications, describes the equipment used, and explains the capability for inspecting tubes. It also outlines the preparations and job scope for conducting eddy current testing on specific air coolers, including providing scaffolding, electricity, water, and cleaning tubes using a conco system prior to inspection. Test results will be reported by listing tubes and defects found, and producing a tubes mapping and signal records.

Uploaded by

Luthfi Ardiansyah
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
  • Eddy Current Inspection Overview
  • Document Outline
  • Brief ET Basic Principle
  • ET Applications & Equipment
  • ET Capability for Tubes Inspection
  • Reporting
  • Preparation for Inspection
  • Tubes Cleaning by Using Conco System
  • CPA HP1 A 8180 A/B Inspection

Eddy Current Inspection

on Air Coolers

DKP/INS
03/08/2017
Outline

Eddy Current Inspection (ET) on Heat exchanger / air cooler tubes


ET Principle
Applications
Equipment
Capability on Tubes Inspection
Reporting

Job Preparation for CPA HGL (A-5030, A-5060) & COMP-1(8180 A/B)
Preparations (scaffolding, electric & water supply, etc.)
Tubes cleaning by using conco system

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03/08/2017
Brief ET Basic Principle

Electromagnetic induction from the coil


through the tested object,
It will generate eddy current that is affects coil
impedance,
Discontinuity on the object (ie. pitting, cracks,
wall loss, etc.) will disrupt the flow eddy
current, thus it can be detected.
Reference standard : ASME Sec. V article 8.

DKP/INS
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ET applications & Equipment
Wide range application of discontinuity detection (welding,
heat exchanger tubes, aircraft, etc.), material sorting,
For tube inspection, the probe is to be inserted along each
tube by using probe pusher / gun or manually,
Probe diameter is defined by fill factor that is minimum 0.8,
Probe diameter at least = sqrt (0.8 x (tube ID)2),
Probe diameter is to be referred for tubes cleaning,
Equipment to be used are:
Multi channel & multi frequency ET (ZETEC),
ET probes,
Signal recorder,
probe pusher / gun,

DKP/INS
4
03/08/2017
ET capability for tubes inspection

Capability / advantages for tube application:


Inspect the entire length of tube,
It detects pitting, wall loss, dent, etc., (far beyond capability of boroscope)
It differentiates internal & external defect.
Rapid inspection compare to IRIS,

Limited only for Non-ferromagnetic tubes material. Other technique to be


use for ferromagnetic material (ie. Remote Field Testing - RFT)

Inspection capacity > 200 tubes / team / shift

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Reporting

List of tubes & its


numbering system
Type of detected defect.
Tubes mapping according
to inspection result,
Signal indication record
that can be compare to
next inspection result.

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03/08/2017
Preparations for HGL (A-5030, A-5060) & COMP-1(8180 A/B)

To be provided by contractors (DKP/INS):


Cleaning : Manpower, Equipment & tools for cleaning, and consumables
ET inspection : manpower, equipment, analysis & reporting.

To be prepared by TOTAL for air cooler inspection (CST/OPS,


CPA/MNT):
Spade, Scaffolding,
Material (washer, plug, etc),
Bolting dismantling & re-installation,
Small tent / tarpaulin for ET equipment,
Electricity (380/400 V, 3 phase for water pump, 220 V for ET equipment)
Water supply for tubes cleaning,
Pneumatic source (10 bar) for probe pusher,

DKP/INS
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03/08/2017
Tubes Cleaning by using Conco system

How Do Conco Cleaners Work?


Conco tube cleaners are spring loaded to
effectively remove all deposits. The Conco water
gun, using 300 psi water pressure, shoots the
cleaner through the tube at 10 to 20 ft./sec.
Through a water flushing action, all soft and hard
deposits are shot out ahead of the cleaners,
leaving the tubes in an as-new condition.

DKP/INS
8
03/08/2017
CPA HP1 - A 8180 A/B (17/09/2003)

Tube internal - clean Inserting ET probe


In service since 1982, no record
of internal tubes cleaning &
inspection except boroscope.
Most of tubes internal are found
clean except some on inlet area
that need to be cleaned.
Tube condition are good - ET Equipment calibration ET tubes inspection
category 1 (max wall loss = 20%
of tube wall thickness)

DKP/INS
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03/08/2017

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