Presentation about:
Produced Water Treatment
System
KEYI FPF
Presented by
Khalid M Idriss
Presentation Outline
Review of:
Process Flow Diagram
Piping & Instrumentation Diagram
Processes description
Challenges
Q&A
Main objective of the System
The main objective of Produced Water
Treatment System is to remove the oil in the
water.
Produced Water Treatment System
The produced water system has capacity to handle 30,000
BLPD of Oily Water.
The produced water treatment system will consist of the
following:
Produced Water skim Tanks (2000 m3)
complete with water level control box system (TK-
6601A/B)
Skimmed Oil Vessel, 30m3,(V-6601)
Skimmed Oil Pumps, 5m3/hr, P-6601 A/B
Water Injection tank, 1000m3, TK-6602
Water injection pumps, 100 m3/hr, P-6603 A/B/C
Produced Water Treatment PFD
1.1Produced Water Treatment
Produced Water skim Tanks
Design specification:
Size: 15700 (ID) x10290 (H)
Capacity:2000m3
OP:ATM
DT:93 c
OT:55 c
1.1Produced Water Treatment
Produced water from First Stage Production
Separators (PK-6201A/B) and Second Stage Production
Separators (PK-6202A/B) is treated in Produced Water
Skim Tanks (TK-6601A/B). These skim Tanks with a
central reaction column uses gravity separation method
to reduce the oil content of water from 1000 ppm (normal)
to about 100 ppm at the outlet of the tank. The Produced
Water Tanks is an atmospheric storage tank of 2000 m3
capacity each based on the produced water effective
retention time of 18 hours with both the tanks. The tanks
operate at atmospheric pressure and remove the oil
entrained in water.
The skimmed oil flows by gravity to Skimmed Oil Vessel
(V-6601) and is pumped back by skimmed oil pumps, P-
6601A/B to the crude oil system for reprocessing.
Produced Water skim Tanks
1.2 Water Injection
The produced water from Skim tanks flows by gravity
to the Water Injection Tank (TK-6602) and is pumped to
water injection well (INJ-2) and OGM3 by Water Injection
Pumps,P-6603A/B/[Link] of three Water Injection
Pumps, two running and one standby during normal
operation. The Water Injection Pumps should be
centrifugal multi stage type, and shall be of 100m3/hr
(15,096BLPD) capacities with 10MPa pressure differential.
The water injection flow rate shall be (7,500BWPD) for
each well and metered by installed flow measurement
unit.
The operating capacity of water injection system is
30,000 BWPD with 10MPa injection pressure and the total
produced water is injected to injection wells.
Water Injection
1.3 Waste Water Treatment System
During Produced Water tank maintenance or
if there is excess produced water from Produced
Water tanks, the Produced Water can flows by
gravity to a wastewater retention pond having
capacity of 200m3, M-6603, and evaporation
pond having capacity of 40,000m3, M-6604.
Floating oil skimmer, M-6602, shall be provided
in the retention pond to collect traces of oil
separated in the retention pond. The oil
recovered from the pond will be pumped back to
the drain sump by the portable skim oil pump,P-
6602. Maximum oil content in the waste water
will be 10ppm.
Waste Water Treatment System
Challenges
Performance of oil-water separation
Operating within design limits
Environmental pollution
Q&A