ELEMENT 01

1. Heating the above the transformation

range, usually 1300⁰ to 1350⁰ and cooling
slowly to soften the metal and increase in
machining.

a. Annealing
b. Hardening
c. Normalizing
d. Tempering
2. Heating above the transformation temperature and
quenching usually in oil, for the purpose of
increasing the hardness:

a. Annealing
b. Hardening
c. Normalizing
d. Tempering
3. Reheating to a temperature below the
transformation range, followed by any
desired rate of cooling to obtain the
desired properties of the metal.

a. Annealing
b. Hardening
c. Tempering
d. Stress relieving
4. Heating to a subcritical temperature
about 1,100⁰F to 1,300⁰F and holding at
that temperature for suitable time for
the purpose of reducing internal residual
stresses.

a. Annealing
b. Hardening
c. Tempering
d. Stress relieving
5. Heating to some 100⁰F above the
transformation range with subsequent
cooling to below that range in still air at
room temperature to produce uniform
structure of the metal.

a. Annealing
b. Hardening
c. Normalizing
d. Tempering
6. A machine tool used for producing holes
in metal by the use of a cutting tool
called drill.

a. Drilling machine
b. Bring machine
c. Milling machine
d. Broaching machine
7. A machine tool used to from metal parts
by removing metal from a workpiece by
the use of a revolving cutter with many
teeth each tooth having a cutting edge
which removes its share of the stock.

a. Drilling machine
b. Boring machine
c. Milling machine
d. Broaching machine
8. A machine tool used to sharpen or shape
tools by using an abrasive wheel.

a. Tool grinder
b. Sharper
c. Planer
d. Power saw
9. A machine tools used to enlarge a hole by
means of an adjustable cutting tool with
only one cutting edge.

a. Drilling machine
b. Boring machine
c. Milling machine
d. Broaching machine
10. A machine tool used to cut metal parts
of light, medium and large sections using
a reciprocating hacksaw blade

a. Tool grinder
b. Sharper
c. Planer
d. Power saw
11. A machine tool used to machine flat or
plane surfaces with a single point cutting
tool.

a. Tool grinder
b. Shaper
c. Planer
d. Power saw
12. A machine tool used for production of
flat surfaces on pieces too large or too
heavy hole in a sharper:

a. Tool grinder
b. Shaper
c. Planer
d. Power saw
13. A machine tool used to finish internal or
external surfaces, such as holes or
keyways by the use of a cutter called a
branch, which has a series of cutting tool
edges or teeth.

a. Drilling machine
b. Boring machine
c. Milling machine
d. Broaching machine
14. An alloy of copper and tin.

a. Brass
b. Bronze
c. Iron
d. Tin
15. An alloy of copper and zinc.

a. Brass
b. Bronze
c. Iron
d. Tin
16. The process of forming metal parts by
the use of dies after the metal is heated
to its plastic range.

a. Rolling
b. Forging
c. Turning
d. Casting
17. The process of forming a metal parts
by the use of a powerful pressure from a
hammer or press to obtain the desired
shape, after the metal has been heated
to its plastic range.

a. Rolling
b. Forging
c. Turning
d. Casting
18. A manganese steel containing
approximately 0.20% carbon.

a. SAE 1320
b. SAE 1230
c. SAE 2340
d. SAE 4230
19. A machine tool in which metal is
removed by means of a revolving with
many teeth, each tooth having a cutting
edge which remove its share of the stock.

a. Milling machine
b. Broaching machine
c. Lathe machine
d. Boring machine
20. A metal turning machine tool in which
work the work while revolving on
horizontal axis, is acted upon by cutting
tool which is made to move slowly (fee)
in a direction more or less parallel to the
axis of the work (longitudinal feed).
a. Milling machine
b. Broaching machine
c. Lathe machine
d. Boring machine
21. A machine tool used in the production
of flat surfaces on pieces too large or too
heavy or, perhaps too awkward to hold
in a sharper.

a. Sharper
b. Planer
c. Tool grinder
d. Power saw
22. It consists of shaping a piece by
bringing it into contact with a rotating
abrasive wheel.

a. Drilling
b. Boring
c. Grinding
d. Broaching
23. A tool used in measuring diameter.

a. caliper
b. nanometer
c. tachometer
d. pyrometer
24. Used to true and align machine tools,
fixtures, and works, to test and inspect
size trueness of finished work, and to
compare measurements either heights or
depths or many other , measurement.

a. dial gauge
b. dial indicator
c. tachometer
d. speedometer
25. The ability of metal to be deformed
considerably without rupture.

a. docility
b. plasticity
c. malleability
d. elasticity
26. The shop term used to include the
marking or inscribing of center points,
circle, arcs, or straight lines upon metal
surfaces, either curved or flat, for the
guidance of the worker.

a. shaping
b. hobbling
c. laying out
d. shaping
27. An operation of sizing and finishing a
hole by means of cutting tool having
several cutting edges.

a. notching
b. piercing
c. turning
d. reaming
28. The operation of making a cone-shaped
enlargement of the end of a hole, as for
recess for a flat head screw.

a. countersinking
b. knurling
c. squaring
d. perforating
29. The operation of enlarging a hole of
means of an adjustable cutting tool with
only one cutting edge.

a. drilling
b. broaching
c. milling
d. boring
30. An imaginary circle passing through the
points of which the teeth of the meshing
gears contact each other.

a. pitch circle
b. addendum circle
c. addendum circle
d. base circle
31. A type of bolt intended for use in bolting
wooden parts together or wood to
mental. It has a short portion of shank
just underneath a round head, which is
designed to keep the bolt from turning in
the wood when the nut is tightened.

a. u-bolt
d. carriage bolt
c. eye bolt
d. stud bolt
32. The number of teeth per inch of pitch
diameter and which gives some
indications of size of the gear teeth.

a. module
b. pitch circle
c. diametral pitch
d. circular pitch
33. The distance from the center of one
tooth of gear to the center of the next
consecutive tooth measured on the picth.

a. circular pitch
b. module
c. diametral pitch
d. pitch circle
34. The portion of gear tooth that projects
above or outside the pitch circle.

a. top relief
b. dedendum
c. addendum
d. tooth space
35. The portion of the gear tooth space that
is cut below the pitch circle and is equal
to the addendum plus the clearance.

a. top root
b. dedendum
c. addendum
d. top land
36. When meshed with a gear, it is used to
change rotary motion to reciprocating
motion.

a. gear shaft
b. gear tooth
c. gear rack
d. gear motor
37. A kind of gear used for heavy duty
works where a large ratio of speed is
required and are extensively used in
speed reducers.

a. bevel gears
b. worm gears
d. helical gears
d. spiral gears
38. A kind of gears used to transmit motion
from one shaft to another shaft at an
angle to the first.

a. bevel gears
b. worm gears
c. helical gears
d. spiral gears
39. The uniform heating of steel above the
usual hardening temperatures, followed
by cooling freely in air.

a. annealing
b. normalizing
c. hardening
d. tempering
40. The operation of cooling a heated of
work rapidly by dipping it in water,
brine or oil.

a. quenching
b. tempering
c. normalizing
d. annealing
41.A method used in softening a piece of
metal that is too hard to machine and is
done by heating steel slowly above the
usual hardening temperature, keeping it
at the heat for ½ to 2 hours, then cooling
slowly, preferably in a finance.

a. broaching
b. quenching
c. normalizing
d. annealing
42. The total permissible variation in the
size of a dimension; the difference
between the limits of size.

a. allowance
b. tolerance
c. variance
d. interface
43. The operation of machine the end of a
work piece to make the end square with
axis.

a. squaring
b. buffing
c. lapping
d. honing
44. The clearance between the tooth
profiles of a gear tooth.

a. toothspace
b. backlash
c. flank
d. width
45. A mechanism which usually do the
indexing in a machine tool.

a. slotter
b. chuck
c. diving head
d. indexer
46. A material that can wear away a
substance softer that itself.

a. phenol
b. abrasive
c. tungsten
d. chromium
47. A cylindrical bar of steel with threads
formed around it and grooves or flutes
running lengthwise in it, intersecting
with the threads to form cutting edges. It
is used to cut internal threads.

a. groove
b. lap
c. tap
d. flute
48. A set of gages consisting of thin strips of
metal of various thickness mounted in a
steel case or holder and is widely used
for measuring and checking clearances.

a. feeler gage
b. depth gage
c. line center gage
d. lay-out gage
49. A machine tool which is very similar to
a shaper except that the ram
reciprocates vertically rather than
horizontally.

a. lathe
b. grinder
c. planer
d. slotter
50. A machine tool used principally to
machine flat or plane surfaces with
single-point cutting tool.

a. grinder
b. shaper
c. planer
d. turret lathe
51. A kind of bolt which has no head an
instead has threads on both ends.

a. Stud bolts
b. acme threaded bolts
c. square threaded bolts
d. hex bolts
52. A kind of chuck which has reversible
jaws which could b adjusted separately.

a. collet chuck
b. independent chuck
c. four jaw chuck
d. two jaw chuck
53. A tool which when pressed into a
finished hole in a piece of work, provides
centers on which the piece may be
turned or otherwise machined.

a. mash
b. butt
c. mandrel
d. wobble
54. A kind of chuck which should not be
used where extreme accuracy is
required.

a. collet chuck
b. magnetic chuck
c. for jaw chuck
d. universal chuck
55. The process of checking or producing
checkers on the surface of a piece by
rolling checkered depression into the
surface.

a. knurling
b. hemming
c. breading
d. embossing
56. It fits into the main spindle of a lathe
and is so called because it as act a
bearing surface on which the work rests.
It revolves with the work. When
compared with hardness of the dead
center in the tailstock, it is usually soft,
and is so made since it does no work.
a. ram center
b. spindle center
c. live center
d. bearing center
57. A gripping device with two or more
adjustable jaws set radially.

a. chuck
b. carriage
c. tailstock
d. fan
58. Steel balls for ball bearing are
manufactured by:

a. turning
b. rolling
c. casting
d. cold heading
59. Addendum of cycloidal gear tooth is:

a. cycloid
b. epicycloids
c. straight rack
d. in volute
60. In a lathe, it comprises the main
spindle, the necessary mechanism for
obtaining the various spindle speed and
also certain gears which are used to
operate the quick change gear
mechanism.

a. headstock
b. carriage
c. tailstock
d. fan
61.The process of heating a pieces of steel
to a temperature within or above critical
rage and cooling rapidly.

a. normalizing
b. hardening
c. annealing
d. tempering
62. Welding operation in which a non-
ferrous filler metal melts at a
temperature below that of the metal
joined but is heated above 450c

a. gas welding
b. spot welding
c. brazing
d. steam welding
63. Uniting two pieces of metal by means of
different metal which is applied between
the two in molten state.

a. carling
b. welding
c. soldering
d. brazing
64. Fusion process in which the metal is
heated into a state of fusion permitting it
to flow together into solid joint.

a. electric arc welding

b. gas welding
c. spot welding
d. projection welding
65. Joining metal by means of high current
at low voltage. During the passage of
current, pressure by the electrodes
produces a forge weld.

a. spot welding
b. resistance welding
c. steam welding
d. gas welding
66. A device for accurately measurement
diameters.

a. radiometer
b. profilometer
c. spectrometer
d. micrometer
67. A group of thin steel strips for
measuring clearance.

a. distortion gage
b. feeler gage
c. line center gage
d. deflection gage
68. A hand tool used to measure engine
crank web deflection.

a. distortion gage
b. feeler gage
c. line center gage
d. deflection gage
69. A hand tool used to measure tension on
bolts.

a. indexer
b. torque wrench
c. torsionmater
d. tensiometer
70. The permissible variation in the sixe of
a dimension: the difference between the
limits of size.

a. allowance
b. variance
c. clearance
d. tolerance
71. A gear with teeth on the outer
cylindrical surface.

a. outer gear
b. external gear
c. spiral gear
d. helical gear
72. The diameter of a circle coinciding with
the top of the teeth of an internal gear.

a. pitch diameter
d. root diameter
c. internal diameter
d. central diameter
73. A circle coinciding with a tangent to the
bottom of the spaces.

a. root circle
b. pitch circle
c. addendum circle
d. dedendum circle
74. The total depth of the tooth spaces,
equal to addendum plus dedendum.

a. full depth
b. working depth
c. whole depth
d. dedendum
75. The depth of tooth space below the
pitch circle.

a. dedendum
b. working depth
c. full depth
d. tooth depth
76. The of gear teeth to each mm pitch
diameter.

a. diameter pitch
b. module
c. circular pitch
d. English module
77. A machine tool in which abrasive wheel
is used as cutting tool to obtain a very
smooth finish.

a. drill
b. grinder
c. planer
d. shaper
78. It is used to produce a verily of surfing
by using a circular-type cutter with a
multiple teeth.

a. grinding machine
b. shaper
c. drilling machine
d. milling machine
79. It is used principally to machine flat or
plane surfaces with a single point tool.

a. drill
b. shaper
c. planer
d. tool grinder
80. Cutting a hole by means of rotating tool
or the work may revolve and to the tool
remain fixed as the lathe.

a. piercing
b. notching
c. boring
d. perforating
81. One of the following is not a tap used
for cutting threads in holes.

a. tapping tap
b. plug tap
c. taper tap
d. bottoming top
82. An index or dividing head.

a. a part of a drill press

b. used to rotate the work
c. not used to cut helixes
d. always manually operated
83. Galvanized iron is a term referring to
iron coated with:

a. tin
b. zinc
c. magnesium
d. aluminum
84. The moment of inertia of a rectangle
whose base is “b” and height “h” about
base is:

a. bh3/12
b. bh/36
c. bh3/3
d. bh2/4
85. In usual spur gearing:

a. the pitch circle and the base circle are the

same
b. working depth includes the clearance
c. tooth outline are usually involute curves
d. tooth outline are always cyclodial curves
86. A stainless steel is obtained principally
by the use of the following alloying
element.

a. chromium
b. tungsten
c. carbon
d. phenol
87. One of the following is not a common
term relating to the classification of fits.

a. tunking
b. snug
c. medium force fit
d. bound
88. Hearingbone gears are gears which:

a. do not operate on parallel shaft

b. have a line of contact between the teeth
c. consist of two left handed helical gears
d. tend to produce thrust on the shaft
89. Internal stresses existing in a welded
connection:

a. are not relieved when the weld is peened

b. are not relieved by heat treatment
c. may be relieved when the weld is peened
d. are relieved by x-ray analysis
90. In general the design stress and factory
of safety are related as follows:

a. design stress = ultimate stress times

factor of safety
b. design stress = ultimate stress divided by
factor of safety
c. design stress = design stress divided by
factor of safety
d. design stress = factor stress divided by
design of safety
91. A group thin steel strips for measuring
clearances.

a. depth gage
b. feeler gage
c. lay out gage
d. clearance gage
92. A hand tool used to measure tension on
bolts.

a. indexer
b. torsionmeter
c. torque wrench
d. tensiometer
93. A material that can wear way a
substances softer that itself.

a. abrasive
b. corrosive
c. tungsten
d. alloy
94. The material used in high speed
processes.

a. high speed steel

b. chromium
c. cast iron
d. carbon steel
95. An alloy of copper and zinc.

a. chromium
b. bronze
c. brass
d. aluminum
96. An alloy of copper, tin and small
amount of phosphorous.

a. chromium
b. bronze
c. brass
d. aluminum
97. The process of working metals of the
application of sudden blows or by steady
pressure.

a. welding
b. extursion
c. forging
d. swaging
98. A welding operation in which a non-
ferrous filler metal melts at a temperature
below that of the metal joined but is heated
above 450 C°

a. brazing
b. spot welding
c. gas welding
d. projection welding
99. The operation of cooling a heated piece
of work rapidly by dipping it in water,
brine or oil.

a. tempering
b. annealing
c. quenching
d. normalizing
100. A machine tool used to machine flat
surfaces.

a. shaper
b. planer
c. grinder
d. lathe