Total Quality
management in
Nestle
YP 57 C
Rifqi Nur Rivai Fajar Wahyudi
29117182 29117186
SYNDICATE
David Grandisa Nanda Rasera
29117147 MEMBER 29117084
Monique Prillagia Edlyn Valmai Devina Ian Danarko
29117024 29117056 29117125
Total Quality Management
“Managing the entire organizations so that it excels on all
dimensions of products and services that are important to the
customer”
Profile of Nestle
– Nestlé is the world’s largest food and beverage
company. Nestle has more than 2000 brands ranging
from global icons to local favourites, and they are
present in 191 countries around the world.
– The founder is Henri Nestlé. Henri Nestlé’s sense of
scientific innovation, combined with an instinct for
marketing and a global ambition continues to shape and
drive the company today.
Quality and Safety
Quality and Safety for consumers is
Nestlé‟s top priority. This applies to all
entire portfolio, from foods and
beverages to all the systems and
services.
Nestlé Quality Policy
Build trust by offering products and services
that match consumer expectation and
preference
Comply with all internal and external food safety,
regulatory and quality requirements
Gain a zero-defect, no-waste attitude by
everyone in our company
Make quality a group-wide objective
Nestlé Quality Management
System
– “Quality Management System is the platform that Nestle use globally to
guarantee food safety, compliance with quality standards and to create
value for consumers.”
– Nestle internal Quality Management System is audited and verified by
independent certification bodies to prove conformity to internal
standards, ISO norms, laws and regulatory requirements.
Nestlé Quality Management
System
– From farm to fork
Nestle is working together with farmers in rural communities to help
them improve the quality of their produce and adopt environmentally
sustainable farming practices.
– The Quality Management System not only ensures our ongoing access
to high quality raw materials. It also enables farmers to protect or even
increase their income.
– Quality by design
Quality is built in during product development according to the
requirements of the consumers and following all food safety and
regulatory requirements. Nestlé’s R&D network applies in this “Quality
by design” to all of our products.
Nestlé Quality Management
System
Nestle apply internationally recognized Good Manufacturing Practices
(GMP) to ensure quality and food safety. GMP covers all aspects of
manufacturing, including standard operating procedures, people
management and training, equipment maintenance, and handling of
materials.
Nestlé Quality Management
System
Hazard Analysis and Critical Control Points
Nestle apply the internationally recognized HACCP (Hazard Analysis and
Critical Control Point) system to ensure food safety. This preventive and
science based system identifies, evaluates, and controls hazards that are
significant for food safety. It covers the entire food production process from
raw materials to distribution and consumption. Our HACCP plans and
systems are verified by external certification bodies against the international
ISO 22’000:2005/ISO 22002-1 standards.
Quality Assurance
– Supplier verification audits
– Adopting GMP ( Good Management Practises )
– Food safety management plans
– Risk Assessment
– Staff training and development
– “ Quality by Design”
– Adhering to safety standard
Quality Improvement
– Custumer preference testing
– Food service operator performance testing (FSPT)
– Innovation and freshness
– Safety and Hygiene
– Consistency and reliability
– Efficiency
– Affordability
Lean Manufacturing System
Nestle Continuous Excellence
NCE is single operating system for nestle operations which will reduce
waste and focus on value creation and value adding activities and
continuously improve the value creation process. To identify waste related
to main 3 areas of the business, processing, inbound materials, and
outbound products. There are three ways to reduce waste :
– More efficient production line planning
– More efficient and automated warehouse
– Separating an area for forklifts
– Relocation of pallets storage and recycling
Cost Quality of Nestle
Prevention Cost
– Quality assurance to avoid quality non conformance
cost
– Respect all levels of regulations in countries they
operate
– Application of TQM throughout the supply chain
– Conducting quality circles
– Applying PDCA cycle for quality assurance
PDCA CYCLE OF NESTLE
– Plan : Establish objectives and processes to
deliver the required results
– Do : Implement the process developed
– Check : Monitor and evaluate the implemented
process
– Act : Apply actions if results need change