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Al Seer Trading: Nestle Logistics Insights

The document appears to be a project presentation for PS I on logistics for Al Seer Trading. It includes the following key points: 1) An analysis of the existing warehouse layout and the creation of a new layout design using AutoCAD software. Floor plans and addressing systems for different storage areas are presented. 2) Findings from a customer survey of internal Nestle/consumer departments and external retail outlets regarding services, communication, and issues around returns and delays. Graphs show analysis of the survey results. 3) Suggestions to better utilize storage space based on a study of empty and half-filled pallet usage, including shifting products and leasing extra space. The presentation concludes with plans for

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0% found this document useful (0 votes)
86 views105 pages

Al Seer Trading: Nestle Logistics Insights

The document appears to be a project presentation for PS I on logistics for Al Seer Trading. It includes the following key points: 1) An analysis of the existing warehouse layout and the creation of a new layout design using AutoCAD software. Floor plans and addressing systems for different storage areas are presented. 2) Findings from a customer survey of internal Nestle/consumer departments and external retail outlets regarding services, communication, and issues around returns and delays. Graphs show analysis of the survey results. 3) Suggestions to better utilize storage space based on a study of empty and half-filled pallet usage, including shifting products and leasing extra space. The presentation concludes with plans for

Uploaded by

zakavision
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd

PS I PROJECT PRESENTATION

Al Seer Trading
By

Shivang Patel Jeslyn John


Shilpa Uppalapati Bhaskar Babu
Introduction
 Logistics
 Layoutand Handling
 Customer Survey

 Consumer
 Orderand Replenishment Planning
 Customer Survey

 Nestle
 Competition Awareness & Counteraction
Layout and Handling

 Methodology
 Collected existing material
 Blue print
 Documents in use.
 Verified the existing material.
 Used AutoCAD for the layout.
Collected Blue print
What we created
Warehouse Management System
(WMS)
• In the process of implementing
• WMS does the following
• All the shelves are given an address and a barcode
by which the system identifies them.
• Contains the information
• Creates a picking list automatically
• Picking list contains only the addresses.
• Our project here
• Create a visual aid to help in effective picking,
storing and supervising
• Created a MAP
Addressing System
Wholesale Rack Store
Retail Rack Store
Safe Storage Area
Possible Advantages

 Points out the actual location of the shelf/rack –


effective picking
 Supervising
 Avoids Fragmentation
 Training of the staff and newcomers for the
WMS system
Effective Storage
 Collected data of space usage
over a period of seven days
 Empty pallets
 Half filled pallets
 Observations
 Wholesale Empty –
403
 Wholesale Half
empty – 616
 Retail empty - 191
WHAT THE NUMBERS MEAN
Retail shelf store
Suggestions

 The products in wholesale area could be shifted on


temporary basis to the retail area
 Lease out extra space in the whole sale area also ( ex
Bulk Area)
 Make more number of half shelves
Phase II
Customer Survey
Customer Interviews
 Two kinds of customers from the logistics
point of view
 External – Retail outlets
 Internal - Nestle and Consumer Departments
 Reports collected
 Goods returned reports
 Sales report ( outlet wise, product wise)
 Created questionnaires targeting
 Internal salesmen – Nestle and Consumer Depts.
 External Customers – Retail Outlets.
Areas Targeted in the Questionnaire:

 External Customers:
 Services Offered
 Attitude of the Al Seer representatives
 Goods returned problem
 Benchmarking

 Internal Salesmen:
 Support offered
 Flow of communication
Analysis of internal customer survey
Pr o d u c t awar e n e s s
In t e r n a l c u s t o me r s u r v e y
o r d e r c o n f ir ma t io n s y s t e m

10 f l o w o f c o mmu n ic a t io n ( y o u a n d S O P )

(y o u a n d t r a n s p o r t d iv is io n )
9
(y o u a n d d e l iv e r y p e r s o n )
8 u p d a t io n ( e r r o r s in L P O )

(d e l a y e d d e l iv e r y )
7
( goods ret urned)
6 5 5
5 Ac c u r a c y o f L P O 's
5
scale

5 4 D e s ir e d S u p o o t in u r g e n t r e q u e s t s
4 4 4
c u s t o me r c o mp l a in s ( d e l iv e r y t ime /
4 4 day)
3 3 3 3 (b e h a v io u r o f d e l iv e r y p e r s o n )
3 3
3 (c o n d it io n o f g o o d s a t d e l iv e r y )
2 2
(in v o ic e d e l iv e r y mis ma t c h )
2
U p d a t io n a b o u t ( c h a n g e s in
1 bar c o d e )
(c h a n g e s in p r o d u c t c o d e )

0 (p r ic e d if f e r e n c e )
External Flow of communication
S a l e s me n & S a l e s O r d e r
Pr o c es s o r
10

7
6 Least
6
Highest
5
4 4
4
3 3
3
2 2 2 2 2
2
1 1 1 1 1 1 1 1
1

 Average : 2
 The general view about this question was that the communication was
pretty smooth
External Flow of communication
S a l e s me n & Tr a n s po r t d iv is io n
10
10
9 9
9
8
7 7
7

6
5 5 Highest
5
4 Least
4
3
3
2 2 2 2 2
2
1 1 1 1
1
0

 Average : 4
 The trend shows that this channel of communication required a better and
smoother flow
External Flow of communication
S a l e s me n & D e l iv e r y p e r s o n
10 10
10
9 9
9
8
8

6
5 5 5 5 5 Lowest
5

4 Highest
3
3
2 2 2 2 2
2
1 1
1

 Average : 5
 This was a point of dissatisfaction for most of the people interviewed
 It was suggested that the delivery man should be provided with a mobile means of communication and
should be instructed to contact the respective salesperson in any event of returns so that they can make an
effort to solve the issue then and there and prevent the goods returned
How well are Salesmen updated about………
E r r o r s in LP O 's
10
10

9
8 8
8
7
7

6
5 5 5 5 Lowest
5
Highest
4
3 3 3
3
2 2 2 2
2
1 1 1
1

 Average : 4
 There was a slight hint of dissatisfaction in this area
How well are Salesmen updated about
D e l a ye d d e l iv e r ie s
10 10
10
9 9
9
8 8 8
8
7
7
6
6
5 Highest
5
4 Lowest
4
3
3
2 2
2
1 1 1 1
1

 Average : 5
How well are Salesmen updated about
Go o ds r e t ur n e d
10 10
10
9 9
9
8 8 8
8

7
6
6
5 5 5 Highest
5
4 Lowest
4
3
3
2 2
2
1 1 1
1

 Average : 5
 This was also an area of dissatisfaction and this could be reduced by
promptly informing the concerned salesmen
Customer Complaint Frequency
D e l iv e r y d a t e / t ime
10
10
9

8
7 7
7
6
6
5 Lowest
5
4 Highest
4
3 3 3 3
3
2 2 2 2 2
2
1 1 1
1
0

 Average : 4
 This statistics show that complaints related to delivery are received by
the salesmen from their customer at considerable frequency
Customer Complain Frequency
B e h a v io u r o f d e l iv e r y p e r s o n
10
10
9
8
8
7
6
5 5 Lowest
5
4
4 Highest
3 3 3 3
3
2 2 2
2
1 1 1 1 1 1
1
0

 Average : 3
 It shows that the complains related to behavior of delivery person are
not that common and is not an area of concern. Also it was pointed out
that the delivery personnel have a very heavy schedule accompanied
with the long waiting hours at some retail outlets.
Customer Complain Frequency
C o n d it io n s o f g o o d s w h e n d e l iv e r e d
10
10

9
8
8
7
7

6
5 Lowest
5
Highest
4
3 3
3
2 2 2 2
2
1 1 1 1 1 1 1 1
1

 Average : 3
 Complaints related to condition of goods at the time of delivery were
also not encountered much
Customer Complain Frequency
In v o ic e s d o n t ma t c h t h e d e l iv e r y
10 10
10
9
8
8
7
6
Lowest
5
4 Highest
4
3 3 3 3
3
2 2 2
2
1 1 1 1 1 1 1
1
0

 Average : 3
 Except for some isolated cases this complain was also not received that
frequently.
Internal Flow of communication
C h a n g e s in b a r c o d e
10 10 10 10
10
9 9
9
8 8
8

6
5 5 Lowest
5
4 Highest
4
3
3
2
2
1 1 1 1 1
1

 Average : 5
 This was a major area of concern at the level of dissatisfaction was a
general trend
 Our suggestions - use of SMS to update the salesmen in real time
 Mentioning of barcodes on the invoices.
Internal Flow of communication
C h a n g e s in p r o d u c t c o d e
10
10
9 9 9
9

8
7 7
7

6
5 Lowest
5
4 4 Higest
4
3 3
3
2 2
2
1 1 1 1 1
1

 Average : 4
Internal Flow of communication
P r ic e d if f e r e n c e
10 10
10
9 9
9
8
8

7
6 6
6
Lowest
5
4 Higest
4

3
2 2 2 2
2
1 1 1 1 1 1
1

 Average : 4
 Information regarding the price difference was also not conveyed
immediately
Suggestions gathered during interviews

 An order copy must be sent out with every


delivery (The actually LPO or the order form
that is already signed by the manager and shelf
boy.)
 Special requirements should be highlighted in
the picking slip.
 Provision of mobile phones and cards to
delivery people
 Merchandiser to be present at the time of
delivery at the Union Co-ops
Our suggestions

 The barcodes ( numbers ) should be mentioned in the


invoices
 Salesmen should be informed immediately using SMS
(Short messaging Service)
 the delivery person should first be provided with
mobiles

 Delivery personnel should call the salesmen


immediately in case of ay problem
Analysis of external customer survey
o r d e r c y c l e t i me
Ex t e r n a l c u s t o me r s u r v e y
p r o d u c t a s p e r LP O

10 a v a i l a b i l it y o f i n f o r ma t i o n

9 a c c u r a c y o f i n v o ic e s

a c c u r a c y o f d e l iv e r e d g o o d s
8
c o n d i t io n o f p r o d u c t s w h e n
7 r e c e iv e d
p r o mp t s o l u t io n s
6
i n v e s t me n t i n s h e l f s p a c e
scale

5
wr o n g b a r c o d e

4 4
s h o r t e x pir y

3 3 d a ma g e d g o o d s
2 2 2
2 2 2 2 2
2 2 2 2 2 2 it e m n o t l o a d e d

p r i c e d if f e r e n c e
1
it e m n o t r e q u ir e d
0
l a t e d e l iv e r ie s
Satisfaction of total order cycle time
C y c l e t ime s a t is f a c t io n

10

6
Lowest
5
Higest
4
3 3
3
2 2 2 2 2 2 2
2
1 1 1
1

 Average : 2
Availability of product as per LPO
Av a il a b il it y o f p r o d u c t
10

6 Highest
5
5 Lowest
4
3 3 3
3
2 2 2 2
2
1 1 1 1
1

 Average : 2
Availability of information
Av a il a b il it y o f in f o r ma t io n

10

6
Lowest
5

4 Highest
3 3 3 3
3
2 2 2 2
2
1 1 1 1
1

 Average : 2
Accuracy of invoices
Ac c u r a c y o f in v o ic e s
10

6
5 Lowest
5

4 Highest
3 3 3
3
2 2 2 2
2
1 1 1 1
1

 Average : 2
Accuracy of delivered goods
Ac c u r a c y o f d e l iv e r e d g o o d s
10
9
9

6
Higest
5
Lowest
4
3 3 3
3
2 2 2 2
2
1 1 1 1
1

 Average : 3
 Only Lamcy Plaza had a problem. But the problem was originating from
their side.
Condition of product when received

C o n d it io n o f pr o d u c t s w h e n r e c e iv e d
10

6
Highest
5
Lowest
4
3
3
2 2 2 2 2
2
1 1 1 1 1 1
1

 Average : 2
Promptness in dealing with customer
complains
D e a l in g w it h c u s t o me r c o mp l a in t s
10

6
higest
5
lowest
4
3 3
3
2 2 2 2 2 2 2
2
1 1
1

 Average : 2
Frequency of problems regarding
P r o b l e ms r e g a r d in g b a r c o d e
10
10
9
9

6
5 higest
5
4 4 lowest
4

3
2 2 2 2 2
2
1 1
1

 Average : 4
 The goods had to be returned due to barcode not being accepted by the
retail outlet system
Frequency of problems regarding
P r o b l e ms r e g a r d in g s h o r t e x p ir y
10

6
higest
5
4 4 lowest
4

3
2 2 2 2 2 2
2
1 1 1 1
1

 Average : 2
Frequency of problems regarding
P r o b l e ms r e g a r d in g d a ma g e d g o o d s
10

6
lowest
5
4 higest
4

3
2 2 2 2 2
2
1 1 1 1 1
1

 Average : 2
Frequency of problems regarding
P r o b l e ms r e g a r d in g it e ms n o t l o a d e d
10

6
lowest
5
higest
4

3
2 2 2 2 2 2 2
2
1 1 1 1 1
1

 Average : 2
Frequency of problems regarding
P r o b l e ms r e g a r d in g p r ic e d if e r e n c e
10

6
lowest
5
4 higest
4

3
2 2 2 2 2 2
2
1 1 1 1 1
1

 Average : 2
Frequency of problems regarding
It e m n o t R e q u ir e d
10

6
Series4
5
4 Series6
4

3
2 2 2 2 2 2
2
1 1 1 1
1

 Average : 2
 The customers were quite happy because whatever they returned were
being accepted by Al Seer
Frequency of problems regarding

P r o b l e ms r e g a r d in g l a t e
d e l iv e r ie s
10
9
8
7
6 Highest
5 4 4
4 Lowest
3 2 2 2 2 2 2 2
2 1 1
1
0

 Average : 2
Areas of concern & Suggestions

 Certain unlisted products were sent along with the listed ones
 Complain by certain B class supermarkets about the salesmen and merchandiser not
visiting the outlet frequently
 Frequent problems with barcode in certain A class supermarkets in promotional items
 Certain outlets suggested printing of barcodes on the invoices to reduce the confusion
 As far as the benchmarking is concerned we made our constant effort to make sure that
whatever the rating they gave was relative to certain market leaders like Transmate, MMI,
and T Choittram & Sons etc…, considering this the result show that our services from the
logistics were better than the competitor as there were frequent references to these
competitors and comments placing our services on the top
Conclusion
 Actual layout of the warehouse using
AutoCAD
 WMS Maps
 Efficient space usage
 Areas of concern from Customer &
Salesmen interviews
ORDER AND REPLENISHMENT
PLANNING

OIP (Order Inventory Planning)

FACTBOOK
Sample of OIP Report
ERRORS FOUND IN THE OIP

Mistake in the formulae


Alignment Problem
Error in programming
FACTBOOK

Data collection:Desk Research (records, invoices)


OLD MODEL
Agency Co ntac t Pe rs o n
Kimbe rly Cla rk Mr. Antoine Ge orge s
Re ckitt Be nckis e r Linta Jos e
Kra ft S ne ha Ra o
Uniq Conve nie nce Foods Intl. Mr. Le e Fos te r
H J Hie nz Froze n & Chille d Foods ltd. Mr. David Couls on
Godre j Goba l Mr. Venka te s h
Moda s h Mrs . S c huma c he r
La wa nd S ohia
Fris kie s Ms ma ra Aloi
Colga te P a lmolive - Ara bia Mr. Fe lix Fe rna nde s
Colga te P a lmolive - Gulf S ta te s Ms . As s ia Deke r
Anglis s Duba i Mr. Thoma s Titty
Unite d Bis cuits - Ara bia Mr. S aje e van
Unite d Bis cuits - Tunis ia Mr. Amor Re z gui
Al S a ye r S oft Drinks Fa ctory W.L.L Mr. Ibra him Khoury
Bond S tre e t - Cos me tics Mr. Barry Wide
Arcor Mr. Danie l Torre gia ni
Na tiona l Rice Mills Mr. Abhis he k S a ra n
Ka ra ja - Cos me tics Ms . Mic he la
Food S pe cia ltie s Limite d Mr. Harold Ha rt
New Model
ADVANTAGES

• Can access it at any point of time


•No confusion whatsoever
•Can update it whenever possible
Customer Relationship Management
• PROJECT AREA: The draw on the HUGGIES
promotion

• SUB DIVISIONS: 1. CUSTOMER DATABASE


2. SURVEY
3. HTML EMAIL
HOW WAS THE PROJECT CARRIED OUT?

Identify different types of prize winners


Input into the computer
Contact them
Give out their prizes
CUSTOMER DATABASE

Earlier: Was done using the Excel sheet

Problems rising: Waste of time.

Solution: MS Access programming


ADVANTAGES

Time management
Easily identify who has collected/
not collected
Can access it for future purposes
SURVEY

Software used:
Wisco Survey Power
RESULTS OF THE SURVEY
CONDUCTED
FOR OVER
110 PEOPLE
CRM Analysis

OVERALL QUALITY

53
60

48

50

40

NO. OF PEOPLE 30

20

5
4
10

0
Not Satisfied Neutral Satisfied Very satisfied
CRM Analysis

VALUE FOR MONEY

53
60

50

40

21 22
NO. OF PEOPLE 30

14
20

10

0
Not Satisfied Neutral Satisfied Very satisfied
CRM Analysis

COMFORTABLE EXPERIENCE FOR YOUR CHILD

49 50

50

45

40

35

30

NO. OF PEOPLE 25

20

15
5 6

10

0
Not Satisfied Neutral Satisfied Very satisfied
CRM Analysis

PURCHASE

14%

39%

First time

Few months

For over a year

47%
CRM Analysis

REASON BEHIND PURCHASE

17% 20%

Friends recommended it
Promotion
Advertisements
Tried something new & liked it
Other Responses

29%
29%

5%
CRM Analysis

HUGGIES VS. DIAPERS

60

52
50

40
NO. OF PEOPLE

31
30

22
20

10

2 2
0
Much better Somew hat better About the same Somew hat w orse Much w orse
CRM Analysis

HUGGIES TYPES

80
76

70

60

50
NO. OF PEOPLE

38
40

30

20
14

9 10
10

0
Huggies Steps(Blue) 14.95/- Huggies Freedom(Green) 28-30/- Huggies Pull Ups Huggies Goodnites Huggies Wipes
CRM Analysis

RECOMMENDATION

100
95

90

80

70

60
NO. OF PEOPLE

50

40

30

20
11
10
4

0
Definitely will Not sure Definitely will not
Recommendations

•Expand Huggies market – market availability is less


Impulse buying was one of the main points noticed
Wipes Unscented
•Need Bigger packs – price slightly on the higher
Range
•Come up with exciting offers
•Free samples
Recommendations

Increase the absorption – Shortcoming seen in STEPS

Sticker on the diapers creates marks on the baby


ADDITIONAL PACKAGE TO THE
CRM PROJECT

HTML EMAIL

Software used:
Outlook Express
CONCLUSION

Detecting errors in the OIP reports


Creation of a Fact Book
Creation of a customer Database
Analysis of the customer survey
HTML e-mail renovation
NESTLE DIVISION
COMPETITOR ACTIVITIES FOR NESTLE
AND SUGGESTIONS
Market Survey
Visited around 41 supermarkets all over the U.A.E

 Union co-ops- 5  Emirates co-ops- 2


 Sharjah co-ops- 2  Discount centres- 2
 Choithram’s- 4  Carrefour- 2
 Lal’s- 1  Alfalah plaza-1
 Spinneys-3  Ajman co-op- 1
 Park ‘n’ shop- 1  Jesco’s-2
 Park ‘n’ save- 1  B-class super mkts- 13
Market share of Nestle products

Nido milk powder


100% Nescafe coffee powder
90% Cerelac
80% Break fast cereals
70% Confectionary
60% Maggie sauce
50% Sweet condensed milk
40% coconut milk powder
30% Maggie 2m noodles
20% Maggie soups
10% Maggie powder
0% Maggie stock
Cream
***NOTE :- These market shares are estimated by visiting around 50 super markets all
over U.A.E, talking with the merchandisers and taking an average of all the data
COMPETITOR ACTIVITIES
COMPETITOR ACTIVITIES
COMPETITOR ACTIVITIES
COMPETITOR ACTIVITIES
COMPETITOR ACTIVITIES
MAIN COMPETITORS FOR NESTLE

 Nido:Anchor, Coast, Olden Burger, Rainbow, Sharjah Co-operative


Milk Powder, Co-op Instant Milk Powder
 Nescafe:Najjar, Rio, Taster’s Choice, Bru Instant, Maxwell House
 Cerelac: Farley’s, S26 Gold, S26 AR, S26 LF, Hero, Aptamil
 Confectionary: Mars, Cadbury, Ferorro Rocher, Bounty, Snickers
 Maggi Sauce: Kimball, Heinz, Kissan, Hunt’s, American Garden,
Natural Sauce, HP, Lea & Perrins
 Cream: Puck Cream, Al Al Ali Cream, Co-op Cream, Unikai Cream
 CMP: Santan, Herco
 Maggi 2M Noodles: Indomie, Koka, Fantastic, Mamee, Supercup
Noodles
Recommendation for Nido Milk Powder

 Increase in the price of Nido M.P. by 5% effective from 1st August


2003
 Even Nido’s main competitor Anchor has increased its price by 5%
because of the strategy followed by nido being a brand leader
 It is going to be an advantage for anchor because anchor’s distributors
(New zealand diary) has very good budget to promote anchor since
this product is direct distribution from the principal itself
 Anchor has been promoting the product continuously for 4 years
 Nido should maintain consistency in price issue so that it wouldn’t be
giving a chance for it’s competitors like Anchor to take advantage
over it
Recommendation for Maggi Sauce

 Particularly Maggi sauce is very slow moving among nestle products


when compared to the competitors like kimball
 Cost is the main factor involved

60%

50%

40%
maggi
30%
kimball
20%

10%

0%
Recommendation for Maggi Sauce

Kimball has a market share of around 60%

•To attack kimball and capture the market


promotions like 10% off,20% off,10% more,
20% more,maggi sauce promotion along with
maggi powder offer,buy 3 get 1 free should
help
Recommendation for Nestle products
Break fast cereals

 Kellogg’s is the brand leader in c.p.w


with a market share of around 78%

80%
70%
60%
50%
40% Kellogg's
30% Nestle

20%
10%
0%
Recommendation for Nestle products
Break fast cereals

 To attack kellogg’s and capture the market to some extent , portion


packs can be supplied to the offices i.e., dry sampling can be done
 By doing this the customers can use the product during break time,
tea timeor even during working hours
 This becomes a habit for them slowly and they get used to the
product and get to know about the feel and quality of the product
 The market share and sales can be rapidly increased in this way
Suggestions for Nestle products
Break fast cereals

 Different kinds of PROMOTIONS that can be


done for nestle

1)Bowl free 2)Nestle Crunch


cereals
30g free

4)10% free,20% free offers 3)Point of sales mt


Suggestions for Nestle products
confectionary

 Mars is the brand leader in confectionary with a market


share of around 55%
 Nestle is competing with mars
 Confectionary items are very fast moving goods
 Display of these confectionary items in check out stands
which is known as “impulse goods” increases the chance
to capture the market and to become the brand leader
Problems Faced

 Lack of communication between the sales men and the


merchandisers is observed
 In some supermarkets the problems like the products are
not being made available on the shelf is faced
 This is the area where the sales men and the
merchandiser has to improve and work as a team to
increase the sales and at the same time keep the
standards of the nestle products
Conclusion

• I Hope that this project which has been done will help the
company in improving their sales

• This project which is involved with all the data collected


about the competitor activities for nestle which will be
very useful for maintaining a level always better than the
competitors
ACKNOWLEDGEMENTS

Our sincere thanks to:


Mr. Chandrasekar General Manager
Mr. Vincent D’Souza Trade Marketing Manager
Mr. V. L. Bhatia Logistics Manager
Mr. Shirin Manger, Nestle Division
Mr. Sharath Babu Business Development
Manager
Mr. Denzil Supply Chain Coordinator
Mr. Nair IS Manager
Mr. Mustafa Stock Manager
Ms. Amila HR Manager
Mr. Divakaran Central Finance Manager
Ms. Deepa Market Analyst
Mr. Sarfaraz Market Analyst
Mr. Unni Nestle Field Sales Manager
Prof. Ramachandran Dean, BITS Pilani Dubai Centre
Ms. Sujala Shetty PS Faculty
Mr. Calvin King PS Coordinator
THANK YOU

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