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Hydrogen Fuel: Production and Challenges

This document discusses hydrogen as an alternative fuel. It notes that hydrogen is the most abundant element, has low global warming potential, and can be produced through various methods like electrolysis of water or steam reforming of natural gas. The document discusses technologies for hydrogen storage as a compressed gas, liquid, or solid hydride. It also covers using hydrogen in gasoline engines and properties of hydrogen like its wide flammability range and high flame speed. Challenges with hydrogen and HCNG blends are also summarized.

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Swapnil Patil
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0% found this document useful (0 votes)
77 views78 pages

Hydrogen Fuel: Production and Challenges

This document discusses hydrogen as an alternative fuel. It notes that hydrogen is the most abundant element, has low global warming potential, and can be produced through various methods like electrolysis of water or steam reforming of natural gas. The document discusses technologies for hydrogen storage as a compressed gas, liquid, or solid hydride. It also covers using hydrogen in gasoline engines and properties of hydrogen like its wide flammability range and high flame speed. Challenges with hydrogen and HCNG blends are also summarized.

Uploaded by

Swapnil Patil
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd

Hydrogen as a Alternative

fuels
INTRODUCTION
 Possible fuel of future
 Most abundant element in the universe
 Colourless, Odourless and non-toxic
 Global warming potential of hydrogen is insignificant in comparison to
hydrocarbon based fuels
 Supply infrastructure cost
 Fuel storage and refueling for automobiles
 Delivery, dispensing and storage expenses
 Lack of consumer infrastructure
 Pipes and fittings can become brittle
Production of Hydrogen

 Electrolysis of water.
 Water electrolysis involves splitting water molecule into hydrogen
and oxygen atoms by passing a direct current through it.
 The rate of H2 generation is related to current density
 The capital cost of an electrolysis plant is very high
 Catalytic steam reforming of natural gas.
• It is an economical method
• The process involves catalytic conversion of
hydrocarbons using steam to form hydrogen and carbon
oxides.
• Naptha - Feedstock
Cn Hm + n H2O  nCO + (n + m/2) H2 Synthesis gas generation.
Water-gas shift.
Gas purification.
CO + H2O  CO2 + H2
 Partial oxidation of heavy oil.

 Coal gasification.
 Steam iron process.
 Thermal cracking of natural gas
Hydrogen Storage Technologies
 Store hydrogen as a compressed gas
 Least costly method
 Safety problems (Danger factor)
 Pressure 200 to 700 bar
 Store the hydrogen as a liquid
 Cryogenic storage
 Liquefied hydrogen(-253ºC)
 Internal pressure(0.6 MPa)
 Store as a solid hydride
 Metal hydride (Iron – titanium hydride FeTiH2)
 Sponge absorbs water
 More hydrogen storage for a given volume
 High density
 Comparable volumetric storage capabilities
 Both the techniques require 10 times space required by the 5 gallons
gasoline tank
 Heating energy
 Heating coil
 Waste exhaust gas
 Waste radiator coolant heat
 By adsorption on activated carbon or carbon nanotubes

Compatibility with IC Engine


 Flash back tendency into the intake manifold
 Embrittlerment of the iron components
Hydrogen (Metal Hydride Tank)
Properties H2 HCNG 5 CNG Gasoline
Limits of Flammability in air, 4-75 5-35 5-15 1.0 -7.6
vol %
Stoichiometric composition in 29.53 22.8 9.48 1.76
air, vol %
Minimum energy for ignition in 0.02 0.21 0.29 0.24
air, mJ
Auto ignition Temp, K 858 825 813 501-744
Flame Temperature in air, K 2318 2210 2148 2470
Burning Velocity in NTPa air, 325 110 45 37-43
cms-1
Quenching gap in NTP air, cm 0.064 0.152 0.203 0.2
Normalized Flame Emissivity 1.0 1.5 1.7 1.7
Equivalence ratio 0.1-7.1 0.5-5.4 0.7-4 0.7-3.8
Methane Number 0 76 80 -
a
NTP denotes normal temperature(293.15K) and pressure(1atm)
Properties of Hydrogen
 Low density
 High self ignition temperature
 Excellent combustion properties
 Low emissions
 Wider flammability limits(4- 75%)
 High flame speed (Fast burning rate)
 Minimum ignition energy
 Diffusivity (Easily mixes with air)
HYDROGEN USE IN GASOLENE ENGINES
TIMED MANIFOLD INJECTION
Performance in hydrogen engines
 Reduced power in comparison to gasoline engine
 High thermal efficiency and low NOx at part load
 No CO,HC,SOX and Particulates
 NOx is the only pollutant of concern
 NOx increases as the fuel ratio increases
 Tendency to flashback into the intake manifold
Addition of hydrogen increases the H/C ratio of the fuel. A higher H/C
ratio re-sults in less CO2 per unit of energy pro-duced and thereby
reduces greenhouse gas emissions.
Natural gas has low flame speed while hydrogen has the flame
speed about eight times higher ; therefore, when excess air ratio is
much higher than the stoichiometric condition, the combustion of
natural gas is not as stable as HCNG. The problem encountered
using natural gas is that the engine will experience incomplete
combustion (misfire) before sufficient NOx reductions are achieved.
Adding hydrogen to the fuel extends the amount of charge dilution
that can be achieved while still maintaining efficient combustion .
Hydrogen also has a very low energy density per unit volume
and as a result, volumetric heating value of the HCNG
mixture decreases as the proportion of hydrogen is increased
in the mixture
Blends of HCNG ranging from 15-30% extend the lean
operating limit ensuring complete combustion which
reduces HC and CO emissions
The laminar burning speed of hydrogen is nearly eight
times higher than that of natural gas, so the addition of
hydrogen can increase the burning velocity of the mixture,
and it brings some advantages such as shorter ombustion
duration, greater degree of constant volume combustion
and improved indicated thermal efficiency.
Challenges of HCNG
HCNG storage and supply infrastructure.
Efforts to be focused on responding to fuel system performance,
material compatibility.
Emission testing with more ranges of hydrogen in HCNG blends.

 Continuous availability of HCNG needs to be assured before


embarking on its major use in IC engines.
 Continued engine performance, emissions and durability testing in
variety of engine types and sizes need to be developed to increase
consumer and manufacturer confidence.
 Development of less expensive quality tests.

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