HAT TRAINING
K BHARGAV
Confidential | © 2017 by Epiroc. All rights reserved.
Maintenance
Confidential | © 2017 by Epiroc. All rights reserved.
Maintenance - Greasing
Working tool lubrication should be carried out every two hours
(Maximum permissible duration)
Depending upon the site condition, temperature and quality of
grease the lubrication should be carried out more frequently.
If ContiLube II is fitted on your machine, check if the greasing is
OK on shank. Confidential | © 2017 by Epiroc. All rights reserved.
Maintenance - Greasing
Grease gets accumulated between working
tool and piston is the greasing is carried
out with the working tool hanging
Confidential | © 2017 by Epiroc. All rights reserved.
Maintenance - Greasing
Chisel should be always pressed against the ground
during greasing
Confidential | © 2017 by Epiroc. All rights reserved.
Maintenance - Greasing
ALWAYS USE ATLAS CHISEL PASTE
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Maintenance – Chisel Paste
Advantage: -the solids content act as
a ball bearing
- considerable less wear
Confidential | © 2017 by Epiroc. All rights reserved.
Grease – Product Description
Confidential | © 2017 by Epiroc. All rights reserved.
ContiLube® II
Ports
Infinitely adjustable
flow rate
Seal
Grease cartridge
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Adjustment of pump delivery
Small delivery piston Delivery adjustment screw
Counter nut
Large delivery piston
Set delivery
Cartridge seal
Self cutting thread
Cartridge piston
Grease cartridge
11 Confidential | © 2017 by Epiroc. All rights reserved.
Maintenance - ContiLube II
Replacement of grease cartridge
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Maintenance - ContiLube II
Manual greasing in ContiLube II
Confidential | © 2017 by Epiroc. All rights reserved.
Maintenance
Always remove the working tool for inspection of all wear
parts every week (40 - 50 working hours)
Confidential | © 2017 by Epiroc. All rights reserved.
Maintenance – Wear Bush
Keep a tab on the wear bush limit.
Always look at the log book for rate
of wear.
If the wear limit exceeds, replace
immediately.
See the operators instruction for the
limit
Always remove the working tool for inspection of all wear
parts every week (40 - 50 working hours)
Confidential | © 2017 by Epiroc. All rights reserved.
Maintenance – Wear Bush
Worn out wear bush can damage
the piston, cylinder, other wear
bush, etc.
Cost of replacement of these
parts shall be very expensive
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Maintenance – wear bush
Please inspect the wear bush
and buffer condition every
week. Please take note of
diameter, any galling, pitting,
etc
Replace if the wear is
excessive – see operating
manual.
Replace if any damage was
observed
Checking of inner components
to be done with inner calipers
Confidential | © 2017 by Epiroc. All rights reserved.
Maintenance – Retainer Bars
Please carefully inspect the retainer bars whenever the working tool is
dismantled for inspection.
Burring should be smoothed off carefully.
Replace if the wear is excessive – see operating manual.
Confidential | © 2017 by Epiroc. All rights reserved.
Maintenance – Working Tool
Please carefully inspect the wear on the working tool 131mm min dia. Also
inspect for galling, pitting, etc
Please look at the quality of grease / greasing if damaged.
Replace if the wear is excessive diameter at bushing area has
come down beyond permissible limit.
Confidential | © 2017 by Epiroc. All rights reserved.
Maintenance – Hydraulic Oil
•All the oil brands prescribed by the excavator manufacturer is
suitable
• However the viscosity should be HLP 32 and above.
• In summer and higher operating temperature, the higher
viscosity grade oil should be used.
• Max oil temperature should be : 80 degree centigrade
• Filter inspection / replacement suggested : 500 hours
Confidential | © 2017 by Epiroc. All rights reserved.
Maintenance – Hydrauli Oil
Confidential | © 2017 by Epiroc. All rights reserved.
Maintenance – daily
•Check the tensioning bolts visibly from the hole provided in CS
Box / through inspection window. Check if the color marking has
shifted. Any shift in color marking is due to loosening bolts.
Immediately tighten them after opening the adapter plate.
•Check all the visible plastic parts – elastic pad, etc for proper
condition.
•Check the condition of the working tool
•Check that the chisel paste is always available on the shank area of
the working tool
•Greasing - as explained earlier should be done regularly –
maximum two hours.
Confidential | © 2017 by Epiroc. All rights reserved.
Maintenance – daily
•Check hose connections for leakage. Tighten if required.
•Check nipples for hose connections for leakage. Tighten if required.
•Check fasteners on pipe clamps, flow divider mounting, etc
•Check all the visible fasteners on the excavator for any slackness,
•Check adapter plate bolts for slackness
•Check that hydraulic hoses are not vibrating during operation – vibrating
hoses indicate punctured diaphragm.
Confidential | © 2017 by Epiroc. All rights reserved.
Maintenance – Weekly
•Check the working tool for wear and tear. Replace if necessary.
•Check the other items such as piston, wear bush, buffer ring, retainer
bars, other dust protector components. Take necessary preca
•Check screw couplings and all hose connections. Check all nipples.
•Check piston accumulator gas once / twice every week. 40 working
hours approximately.
•Check the tensioning bolts visibly from the hole provided in CS Box
check if the color marking has shifted. Any shift in color marking is
due to loosening bolts. Immediately tighten them after opening the
adapter plate
Confidential | © 2017 by Epiroc. All rights reserved.
Maintenance – Weekly
•Tighten adapter plate bolts
•Check all fasteners on the hydraulic breaker and installation kit for
any slackness. Loose ones to be tightened.
•Check that the grease lines are Ok and grease is reaching both the
bushes. And also check that the greasing frequency is OK or not.
•Check condition of the plastic parts visually.
•Record all the wear readings in the logbook.
Confidential | © 2017 by Epiroc. All rights reserved.
Maintenance – general
•Inspect the set of plastic parts after opening the adapter plates if
excessive movement of impact mechanism is observed, tensioning bolt
found loosened, etc.
•Thorough inspection of working tool, upper & lower wear bush,
retainer bar, buffer ring, piston striking surface to be done if some
unusually excessive play, metal partials on wear bush area,
overheating of working tool and lower part, etc is observed.
Confidential | © 2017 by Epiroc. All rights reserved.
Maintenance – general
•Check all rubber parts for any damage.
•Inspect the adapter bolts thoroughly.
•Inspect the damaged hoses. Replace if required.
•Take additional care when the hammer is being stored for longer
period - See special instructions.
Confidential | © 2017 by Epiroc. All rights reserved.
United in performance.
Inspired by innovation.
Confidential | © 2017 by Epiroc. All rights reserved.
United. Inspired.
Performance unites us, innovation inspires us,
and commitment drives us to keep moving forward.
Count on Epiroc to deliver the solutions you need
to succeed today and the technology to lead tomorrow.
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