MARV FURNITURE MIND PVT. LTD.
PLOT NO. 195, SEC.-8, INDUSTRIAL ESTATE, IMT MANESAR, HARYANA
A leading Furniture
Manufacturing Company who
turns spaces into Elegant
Offices and Homes
• About Us:
In 2018, Furniture Mind Private Limited
was started with a vision to make a
million homes beautiful with our products.
Our expertise in high precision execution
coupled with innovation and creativity
helps us to achieve.
With a vertically integrated set-up with
stringent quality controls at every stage of
production line. Having technical knowledge,
support and machinery to enhance perceived
value of the finish product by adding best rich
quality fabrication, stitching and is capable to
produce a customized furniture according to
customer requirement.
OUR BUSINESS SOURCES
• Presently, We are selling on all the major Ecommerce portals like Flipkart, Amazon, Urbanladder
, Pepperfry and some more.
• In Addition to it, We are selling across Nation through effective and outstretched network of
Furniture Dealers.
• We will be commencing Export very soon for which we have already started necessary
registrations.
Our Main Clients
And many more.....
Introduction to PRODUCTION CYCLE
Merchant Team check the
Order is allocated to a
PO from Client Product Specification &
Carpenters & Tailors Team
Quantity in the PO
Product is sent for Packing Product Once ready is
Product is dispatched
and Labelling Checked by QC team
SOFA MANUFACTURING PROCESS
Carpentry Work : Structure Making
Foaming
Fabric Cutting & Stitching
Upholstery Work
QC Check
Packing & Labelling
Dispatch
Carpentry Work : Structure Making
Types of Wood Cutting Machines & Tools Commonly Used
Table Cutter / Table Cutting Machine
This machine is mostly used to cut large pieces
of ply and logs of wood into smaller pieces. As
the blade of the machine is open, extra
precaution is needed while cutting wood.
Hand Cutter / Hand Cutting Machine
This machine is mostly used to cut longer logs
of wood into smaller pieces. This is
comparatively safer to operate as the machine
has covered blades and only runs when bend
down to cut the wood.
Bend Saw
This machine is used to cut wood in Circular
Shapes or Circular Edges
N-17, 1.5 Inches Stapler Pins
N-21, 2 Inches Stapler Pins
Stapler Machine
This Hand Stapler is connected to a powerful
compressor through pipe. The compressor
pushes a strong air pressure to inject stapler
pins into the wooden joints. It has replaced the
traditional style of carpentering work with a
Nail and Hammer
Type & Sizes of Wood Commonly Used
“ Meranti Wood ” is Commonly used by us for
all the Structures of Sofa. Though we do use
other types like Mango or Pine as per Client
Requirement for Structures.
We also use Sheesham ( Commonly Known as Teak) for
Side Tables / Arms in some models of Sofas.
The most common size of Wooden log used for Structures is 1.5
inches X 1 inches.
In addition to above Size, the other size of Wooden log used for
Structures is 2 inches X 1.5 inches.
The most common size of Ply used for Structures is
12 mm.
The other size of Ply used for Structures is 18 mm.
Other Hardware used in Structures
Sinuous Spring
The S-shape Sinuous Springs are used below Seating
Foams to give Sofa Suspension and Sitting Comfort
to Sofa. The Spring is nailed on the frame using
hammer.
DOs & DON’Ts in Structure Making
For starting structure making, Carpenter must
ensure that the clean logs of Wood are used.
DOs & DON’Ts in Structure Making
Carpenter must ensure that the logs are cut in exact sizes
required. If he has made the structure of a model for the first
time, he must prepare “Farma” of that structure in correct
dimension so that every time, structure’s dimension should
remain same.
These are
Frame
DOs & DON’Ts in Structure Making
Carpenter should make sure that there
should be no space in joints and “ Koni
” should touch both the surfaces
properly.
Carpentar should make sure that
stapler pins are properly inserted
in the joints.
DOs & DON’Ts in Structure Making
Each Spring should be cut in equal
sizes and nailed at equal distance from
each other. Each spring must have
equal bulge towards Seat.
Upholstery Work, Commonly known as
Foaming
Normally this belt is called kniwar
and it is used for the comfort ,
basically if there was a lounger ,
1 str , 2 str or 3 str all of these
install the belt of 3 belt for seat
and 3 belt for seat beck.
ASTAR
This fabric is called Astar and this is the
use of fix the foaming and this fabric is
use only for the uncover areas for the
structure except seat back
Half inch Types of foam and where we used
Types of foam and where we used
• half inch foam we used it sofa back
• One inch foam we used for the seat back
One inch • Three inch form we used for the seat
We fix it for half inch foam that means almost
foaming work has to be done.
Three inch
After foaming work we use the
Bostick for fix the foaming like
this it’s a permanent glue there is
no chance to remove the foam.
We use this glue stick quality and with the use of Bo Stick for fix the
foaming
This is the stitching
machine for the fabric and
the way to work for stitch
the fabric as per structured
sofa.
After foaming we look at this and the same situation
we put here for fabric
We also use half mm
polyfill for the
purpose of softness
after fix the foam.
This is the stapler pin while set
the fabric set in to the structure
Size : 1013 J
Stapler pin for stitch the pin to set
the fabric when it was not loose
( while using this machine labour put
the glubs in hand for safety purpose )
We use this drill machine
for the purpose of
( fitting ) fix the sofa
arms and wooden parts
for the safety
After fitting the wooden part and
arms of sofa we cover the lower
part of sofa in a proper way and
look like this
Packing material we use of the
time of packaging we ensure that
legs will be safe at the time of
dispatch
Corner safety
