Internship Presentation
By: Samer Sherif Kassem
Electrical and Electronics
Engineering
Matric No: 9559
Hosted Company: ENPPI
Date of presentation: Tuesday, 22nd Dec 09
Outline
Introduction
Main Activates
Gained Experience
Conclusion
Recommendations to “ENPPI”
Q &A session
Main Objective Of Internship
I. To expose students to the real working
environment.
II. To relate theoretical knowledge with
application in industry.
III. To develop skills in safety practices,
work ethics, communication and
management.
ENPPI’s Profile
(Hosted Company)
ENPPI is recognized as an
international engineering,
“EPC” main contractual and
management contractor.
(Engineering, Procurement,
Construction)
The word “ENPPI” stands for
“Engineering for Petroleum
and Process Industries”.
Figure 1 – ENPPI Main Building
Hierarchy of the company
Figure 2 – Hierarchy of the company
Outline
Introduction
Main Activates
Gained Experience
Conclusion
Recommendations to “ENPPI”
Q and A session
• 30th August – 21st Dec (16
Control Dept.
weeks)
Instrumentation and
• 14th June – 27th August Electrical Dept.
(11 weeks)
Internship Period
• 14th June – 27th August Electrical Dept.
(11 weeks)
Internship Period
Electrical dept. scope of work
Study of Electrical power distribution system.
Design and Develop electric drawings and
documents.
Procurement services such as:
1. Issue “Technical Bid Evaluation” document.
2. Perform test and Inspections
Performed Activates in Electrical Dept.
1. Theoretical Studies
2. Pilot Project
3. Inspection on :
Cables
Motor Control Centre (MCC)
4. Site Visit
1. Theoretical Studies
Load Flow Analysis
Short Circuit Calculation
“ETAP” Software (Power calculation software)
Single Line Diagram (As one output of “ETAP”)
Lighting System Calculation
Load Flow Analysis
It calculates the load ratings of the power
distribution which is the basic study in power
system where most studies depend on it.
Short Circuit Calculation
Occurs when the current travels along a
different path from the original path.
It is performed to prevent circuit damage,
overheating and fire.
“ETAP” Software
A full integrated software which performs
several studies such as load flow analysis,
short circuit and single line diagram.
“ETAP” Software
Figure 3 – Outputs of ETAP, Single Line Diagram
Lighting System Calculation
It is the calculation of illumination of light.
software is one of the software used
in illumination calculation.
Figure 4 – Output of Dialux Lighting calculation
Performed Activates in Electrical Dept.
1. Theoretical Studies
2. Pilot Project
3. Inspection on :
Cables
Motor Control Centre (MCC)
4. Site Visit
2. Pilot Project
“Fajr” project
Figure 5 – load flow analysis of “Fajr” project
Performed Activates in Electrical Dept.
1. Theoretical Studies
2. Pilot Project
3. Inspection on :
Cables
Motor Control Centre (MCC)
4. Site Visit
Inspection on Cables
Figure 6 – BICC Company Logo
Inspection on Cables
The Tests included :
Visual Test
High Voltage Test
Flame Retardant Test
Figure 7– Cable Construction Figure 8– Cable Drums
Inspection on Motor Control Centre
Figure 9 – EMAS Company Logo
Inspection on Motor Control Centre
Figure 10 – Front Side of “MCC” panel
Inspection on Motor Control Centre
Circuit Breaker
Terminal Strip
Transformer
Figure 11– One of the “MCC” drawers
Inspection on Motor Control Centre
Terminal Strip
Vertical bus
Figure 12 – Back Side of “MCC” panel
Performed Activates in Electrical Dept.
1. Theoretical Studies
2. Pilot Project
3. Inspection on :
Cables
Motor Control Centre (MCC)
4. Site Visit
4. Site visit to “Maa’dia” Fabrication yard,
Alexandria
Figure 13 – “Y2B” Platform
Site visit to “Maa’dia” Fabrication yard ,
Alexandria
Submarine Junction
Box
The Submarine
junction box (36kV)
are connected to the
utility plant through
submarine cables
Cable Tray
Figure 15 – Submarine Junction Box
Site visit to “Maa’dia” Fabrication yard,
Alexandria
Transformers
(Primary Side)
Power cable is coming
from submarine junction
box (primary side 36kV)
Figure 16 – Primary side of transformer
Site visit to Maa’dia Fabrication yard,
Alexandria
Transformers
(Secondary side)
Neutral Cable
(connected to ground resistance)
Three phase cables
(two cables per phase)
Figure 17 – Secondary side of transformer, 4.16kV
Site visit to Maa’dia Fabrication yard,
Alexandria
Low Voltage Switchgear
Indication lamps
Control Switches
Figure 18 – Front view of the panel
Site visit to Maa’dia Fabrication yard,
Alexandria
Low Voltage Switchgear
Multi-function relays
Analog meters
Figure 19 – low voltage switchgear
Outline
Introduction
Main Activates
Gained Experience
Conclusion
Recommendations to “ENPPI”
Q and A session
• 30th August – 21st Dec (16
Control Dept.
weeks)
Instrumentation and
• 14th June – 27th August Electrical Dept.
(11 weeks)
Internship Period
Internship Period
Instrumentation and
weeks)
Control Dept.
• 30th August – 21st Dec (16
Instrumentation and Control System
(I & C)
Instrumentation is the branch of
engineering that deals with measurement
and control.
Control System is a system that manages,
commands or regulates the behavior of
devices or other systems.
I & C Dept. scope of work
Establishing measurements, control and shutdown
philosophy.
Providing basic and detailed engineering documents
required for purchasing, installation and commissioning.
Establishing control system such as:
1. Distributed Control System (DCS)
2. Supervisory Control And Data Acquisition (SCADA)
Performed Activates in “I & C” Dept.
1. Theoretical Studies
2. Participation in projects
3. Site visit
1. Theoretical Studies
Process Measurements
Final Control Elements
Control Systems
1. Theoretical Studies
Process Measurements
Final Control Elements
Control Systems
Process Measurements
Process measurements are sensors on pipelines,
vessels and tanks which observes the status of
the fluid.
Pressure
Level
Process
Measurements
on: Temperature
Flow
Pressure Measurement
Pressure Gauge
Pressure Transmitter
Figure 20 – Pressure Gauge Figure 21 – Pressure Transmitter
Level Measurement
Level Gauge
Level Transmitter
Figure 22 – Glass gauge Figure 23 – Level Transmitter
Temperature Measurement
Temperature Gauge
Temperature Transmitter
Figure 23 – Bimetallic Dial Thermometer Figure 24 – Temperature Transmitter
Flow Measurement
Differential Pressure flow meters (Q=k√ΔΡ)
Figure 26 – Orifice plate
Figure 25 – Installation of Orifice Flanges
1. Theoretical Content
Process Measurements
Final Control Elements
Control Systems
Final Control Element
The final control element exerts direct
influence on the process line.
Types of final control element:
- Control Valve
- Shutdown Valve
Figure 27 – Control Valve
Control Valve
A Control valve is used to regulate the flow in
pipelines.
A Control valve is divided into
two parts which are:
1. Actuator
2. Body
Figure 28 – Control Valve
Control Valve
The actuator is used to supply necessary force
to the valve.
The body is in direct contact with the flow.
Figure 29 – Globe Valve
Shutdown valve
It is used in safety systems.
In case of failure, it closes and isolates the
process.
Figure 30 – Shutdown Valve
1. Theoretical Content
Process Measurements
Final Control Elements
Control Systems
Control Systems
Control Systems play an important role in
manufacturing and production
Examples of Control System are :
SCADA
DCS SIS
Control
System
Distributed Control System (DCS)
A Distributed Control System is a control
process which connects sensors, controllers
and workstation together.
It is used in :
1. Oil Refinery
2. Petrochemicals
3. Electric Generation Planets
Construction of DCS
Workstation Workstation
Data Highway
Controller Controller Controller
Cards Cards Cards
I/O cards I/O cards I/O cards
Process (field instruments, final control elements)
SCADA System
“SCADA” system stands for Supervisory
Control And Data Acquisition.
It enables users to collect data from one or
more remote areas.
SCADA System
Figure 31 – Major components of SCADA
Safety Instrumented System(SIS)
The “Safety Instrumented System” is a system which
takes the process to a safe state.
It exists with the “DCS” but works independently.
DCS SIS
Logic
Logic
Solver
Solver
Senso
Senso
rr
Final
FinalControl
ControlElement
Element
Figure 32 – Difference between DCS and SIS
Safety Instrumented System
Figure 33 – Layers of protection
Performed Activates in “I & C” Dept.
1. Theoretical Studies
2. Participate in projects.
3. Site visit
2. Participate in Projects
Issue Instrumentation Index for projects
Issue Datasheets (shutdown valve, level
transmitter, level gauges,…etc)
Issue Hook ups (electric, mechanical,
pneumatic)
Instrumentation Index
A database of all the instruments in the field.
Figure 32 – Excel Sheet of Instrumentation index
Datasheets
A datasheet contains all specific details of each instrument.
Figure 33 – Level instrument datasheet
Hook Ups
The positions of instruments in the field.
Figure 34 – Mechanical hook up of Pressure Gauge
Performed Activates in “I & C” Dept.
1. Theoretical Studies
2. Participate in project
3. Site visit
3. GASCO site visit (1st Dec – 7thDec)
GASCO is a petroleum company in Amarya,
Alexandria.
Purpose of project is to maximize the products of C2
and C3.
Performed Activates on site
I. Construction Supervision on Cable Trenches
II. Installation of Cable Trays
III. Calibration of field instruments
Supervision on cable trenches
Control Room
Installation of cable trays inside Control
Room
Watch this video at
http://www.youtube.com/watch?v=S-6iqVcG9CQ
Calibration of field instruments
Watch this video at
http://www.youtube.com/watch?v=VZhMiyZ6Oj4
Outline
Introduction
Main Activates
Gained Experience
Conclusion
Recommendations to “ENPPI”
Q &A session
Gained Experience
Technical Experience
1. Handle technical documents
2.Working on technical software
3. How to perform inspections on tools & equipments
Supplementary Experience
1. Teamwork
2. How to deal with workers at site
3. Communication skills
Outline
Introduction
Main Activates
Gained Experience
Conclusion
Recommendations to “ENPPI”
Q &A session
Conclusion
All internship objectives were fulfilled.
The internship period was greatly useful, helpful
but it was short.
Outline
Introduction
Main Activates
Gained Experience
Conclusion
Recommendations to “ENPPI”
Q &A session
Recommendations to “ENPPI”
To invite ENPPI to perform similar internships
to students studying in Egyptian Universities.
To limit the overtimes hours spent by engineers.
Thank You to
Mr. Jasmi B Ab Talib - UTP Supervisor
Eng. Alaa’ Hegazy - ENPPI CEO assistant
Team of Electrical Department Team of Instrumentation Department
Eng. Gamal Dawood Eng. El Sayed El Mahdy
Dr. Ahmed Hegazy Eng. Kamal El Mahlawy
Eng. Doaa Abd El Aziz
Eng. Mohammad Hossam
Team of Human Resource Department
Eng. Ashraf Wanas
Mrs. Rehab Kadah
