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Refinery Safety Exam Preparation Guide

This document provides safety-related questions that are commonly asked in refinery exams. It includes questions about firefighting equipment used in refineries like DCP, fire hydrants, and monitors. Other questions cover personnel protective equipment, safety procedures, storage tanks, power plants, and chemical hazards. Key terms are defined like TPM (Total Productive Maintenance) and the 5S methodology. Common fire types seen in refineries such as flash fires, pool fires, and jet fires are also described. The document aims to help candidates prepare for refinery safety exams.

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KARTIK RANA
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4K views7 pages

Refinery Safety Exam Preparation Guide

This document provides safety-related questions that are commonly asked in refinery exams. It includes questions about firefighting equipment used in refineries like DCP, fire hydrants, and monitors. Other questions cover personnel protective equipment, safety procedures, storage tanks, power plants, and chemical hazards. Key terms are defined like TPM (Total Productive Maintenance) and the 5S methodology. Common fire types seen in refineries such as flash fires, pool fires, and jet fires are also described. The document aims to help candidates prepare for refinery safety exams.

Uploaded by

KARTIK RANA
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd

Safety Related

Question
Generally
Indian Oil Corporation Limited Asked by
अगर आप रिफाइनरी के परीक्षा के तैयारी कर रहे है तो जरूर
देख कर ही जाए
Refinery
SAFETY RELATED QUESTION नहीं छू टेगे
Q1. What is full form DCP
Dry Chemical Powder
Q 2. Fire equipment used in refinery
DCP, Fire Hydrant , Monitor , Water Sprinkler ,
Q 3. Which types of firefighting equipment in refinery
Foam fire , Tank fire, DCP, ETC.
Q 4. Which equipment used to fire communicating in refinery
Walkie-talkie, MCP (manual call point), telephone, siren
Q 5. List of personnel protective equipment used in refinery
safety shoes , Helmet, Ear plug, face mask, hand gloves, goggles, Boiler suit, safety belt etc
Q 6 Full form of TPM
Total Productive Maintenance
Q 7. What is 5S
 Sort, Set in Order, Shine, Standardize, Sustain
Q 8. What are the types of safety equipment?
Types of personal protective equipment

Respiratory protection - for example, disposable, cartridge, air line, half or full face. Eye protection – for example,
spectacles/goggles, shields, visors. Hearing protection – for example, ear muffs and plugs. Hand protection – for
example, gloves.
What are the 8 Pillars of Total Productive Maintenance?
•Focused Improvement. Focused improvement is the first pillar of TPM. ...
•Autonomy. ...
•Quality Maintenance. ...
•Planned Maintenance. ...
•Early Equipment Maintenance. ...
•Training and Education. ...
•Safety, Health and Environment. ...
•Office TPM.
•Which country first started concept of TPM
• Japan
•BS IV NORMS
•Less than 50 ppm sulphur
•BS VI NORMS
• LESS THAN 10 ppm sulphur
•Q When will started production BS VI fuel in
India
Ans April 2018
Q Different types pipes colour coding in refinery
Water- blue
Nitrogen- White
Instrumentation- green
Steam Lines-silver colour
Fire Lines- lead
Motor sprit – dark brown
HSD(high speed Diesel) –
Q Which types of storage tank need insulation
Ans furnace oil, bitumen etc.
Q Colour storage tank used for storage for inflammable substance
Ans White lead
Q Colour storage tank used fire water
Ans A colour lead circular strip on white lead
Q Which types of power plant used in refinery
Ans CPP (Capative power plant) ,HRSG
Q When will you need safety belt
Ans any Work more than height of 2 metre
Q Which types of clearance need in refinery
Ans height , any types cutting , Fire clearance , Chemical Hazardous, etc
Q Equipment used for storage for LPG
Ans Hoten sphere , Mounded Bullet
Boiling Liquid Expanding Vapour Explosion (BLEVE)
Flash fire: It is the ignition of flammable vapour/gas mixture within its
flammable range immediately after it’s released from the source. This type
of fire doesn’t cause an explosion, but the flame burns back against vopour
cloud.

Pool fire: Spillage of flammable / combustible liquid forms pool on


surface and ignites by an ignition source, such fires called as pool fire. It is
surface fire in vapours of liquid. The flammable liquid layer can be on the
direct surface of the ground or float on another liquid such as water.

Jet fire: The release of gas, vapor, or liquid from the container above
atmospheric pressure and causes a fire due to ignition, called as jet fire. It
is a 3D fire in the form of a jet.

Boil over: Boil over is a violent eruption of viscous liquid such as crude oil
from the storage tank due to an extended fire scenario.
Prepared By SK PRAJAPTI

BEST OF LUCK FOR UPCOMING


EXAM

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