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AWS D1.1 Welding Procedure Guide

This document outlines the requirements of AWS D1.1 regarding welding procedure and qualification. It covers the scope, standard terms, limitations, design of welded connections, weld joint configurations, pre-qualification of welding procedures, qualification, fabrication, inspection, and non-destructive testing requirements. The key points are that pre-qualification is allowed for certain welding processes and materials, welding procedure qualification is only required if pre-qualification criteria are not met, and visual inspection is the typical acceptance criteria, with additional non-destructive testing specified as needed.

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800 views26 pages

AWS D1.1 Welding Procedure Guide

This document outlines the requirements of AWS D1.1 regarding welding procedure and qualification. It covers the scope, standard terms, limitations, design of welded connections, weld joint configurations, pre-qualification of welding procedures, qualification, fabrication, inspection, and non-destructive testing requirements. The key points are that pre-qualification is allowed for certain welding processes and materials, welding procedure qualification is only required if pre-qualification criteria are not met, and visual inspection is the typical acceptance criteria, with additional non-destructive testing specified as needed.

Uploaded by

hggdh ndbbd
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd

AWS D1.

1
WELDING PROCEDURE AND
QUALIFICATION
SCOPE

 General Requirements
 Design of Welded Connections
 Prequalification
 Qualification
 Fabrication
 Inspection
 Stud Welding

 Strengthening and Repair of Existing Structure


STANDARD TERMS
 CJP: Complete Joint Penetration
 PJP: Partial Joint Penetration

CJP
PJP

Fillet Weld
LIMITATION AND CODE
 The code is not intended to be used for the
following:
 Steels with a minimum specified yield strength greater than 100 ksi
(690 MPa)
 Steels less than 1/8 in. (3 mm) thick.
 Pressure vessels or pressure piping
 Base metals other than carbon or low-alloy steels. AWS D1.6,
Structural Welding Code — Stainless Steel, should be used for welding
stainless steel structures. Whenever contract documents specify AWS
D l.l for welding stainless steel, the requirements of AWS D1.6 should
apply.
DESIGN AND WELDED CONNECTION’S
 Part A: Common Requirements for Design of Welded Connections
(Non-tubular and Tubular Members)
 Part B: Specific Requirements for Design of Non-tubular Connections
(Statically or Cyclically Loaded)
 Part C: Specific Requirements for Design of
Non-tubular Connections (Cyclically Loaded
 Part D: Specific Requirements for Design of Tubular Connections
(Statically or Cyclically
WELD JOINT CONFIGURATION
WELD JOINT CONFIGURATION: FILLET
WELD
WELD JOINT CONFIGURATION: FILLET
WELD
BUILT UP MEMBERS
PRE-QUALIFICATION OF WPS
 Asper article 3 prequalification of WPS is exempt from
 WPS qualification if following conditions are met

1. Welding Process: SMAW, SAW, GMAW (except GMAW-S) and


FCAW which conform to all of the provisions of this section shall
deemed as prequalified.

2. Base Metal & Filler Meta Shall conform this table


PREQUALIFICATION OF WPS
4. Procedure approved by Engineer

5. Minimum Preheat & Inter-pass Temperature Requirement- Shall be as per


Table 3.2 of page 68 (AWS D1.1: 2008 Code)

5.Limitation of WPS variables


 “All prequalified WPSs to be used shall be prepared by the manufacturer,
fabricator or contractor as written prequalified WPSs, and shall be available
to those authorized to use or examine them. The welding parameter listed
below shall be specified on the written WPS .
 Change in these parameter , beyond those specified on the written WPS
shall be considered essential changes and shall require a new or revised
prequalified written WPS
PREQUALIFICATION OF WPS
 Amperage (Wire Feed Speed)
 Voltage
 Travel Speed
 Shielding Gas Flow Rate
PREQUALIFICATION OF WPS
COMMON REQUIREMENTS FOR
PARALLEL ELECTRODE AND MULTIPLE
ELECTRODE SAW
Minimum Fillet Weld Requirement- Shall
Conform following
Table
QUALIFICATION: WPS

 WeldingQualification (WPS) is not necessary unless any of the


requirement of prequalification (section 3) does not met.
FABRICATION
INSPECTION
NDT
GENERAL COMMENTS For CJP Groove weld and
Non Tubular Statically loaded section,
other than Visual Inspection no additional NDT is
required form the code requirement unless additional
NDT method like DPT/ MPI specified by the owner
user. Contactor shall perform such test as
6.9 INSPECTION: VISUAL INSPECTION
TABLE 6.1: VISUAL INSPECTION
ACCEPTANCE CRITERIA
6.1 INSPECTION: VISUAL
INSPECTION ACCEPTANCE
CRITERIA
NDT REQUIREMENTS
THANK U

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