Internship Presentation
on
“ Work experience in
Ishan Equipments Pvt. Ltd.”
Submitted by Guided by,
Rajeev Mahto Dr. D.R Shah
Enroll No. 200180119553
Introduction
About Company :-
Ishan Equipment Pvt. Ltd was established in year 1997,are a well
known manufacturer, exporter and supplier of Engineering and
manufacturing industrial products.
The company was started engineering & fabrication unit Ishan
Equipments Pvt. Ltd. which undertakes turnkey assignment covering
Design, Supply, Installation and Commissioning.
The company is "ASME 'U' STAMP CERTIFIED“.
Products Range
Different products like Pressure
Vessels, Pressure Vessels Under IBR,
Pressure Vessels minus temperature,
Storage Tank.
Thermal Oxidizer Tank, Spherical
Vessels, Rake Arm Mechanisms,
Storage Tank Under IBR, Dehydrator
Storage Tanks Under IBR, Storage
Tank, Site Fabricated Storage Tanks
and Stainless Steel Tanks.
Company’s Clients
DIFFERENT DEPARTMENTS
Sales and Marketing
Design
Planning
Production
Quality Control and Quality Assurance(QC/QA)
Maintenance
Types of machines in IEPL
Lathe Machine
Drilling Machine
CNC Gas Cutting Machine
Rolling Machine
Welding Machine(ARC)
Electric Overhead Traveler(EOT)
Shielded Arc Welding Machine(SAW)
Portable Shape Cutting
Hydraulic Press
Different Types of Tests
NON- DESTRUCTIVE TESTING(NDT):-
Dye Penetration Test
Radiographic Testing
Ultrasonic Testing:-
Ultrasonic Thickness Gauge
Hydro Testing
Non Destructive Testing (NDT)
Dye Penetration Test
Dye penetrant inspection(DP), also called liquid
penetrate inspection(LPI) or penetrant testing (PT), is a
widely applied and low-cost inspection method used to
check surface-breaking defects in all non-porous
materials.
The penetrant may be applied to all non-ferrous
materials and ferrous materials, although for ferrous
components magnetic particle inspection is often used
instead for its subsurface detection capability.
Inspection steps:-
Pre-cleaning
Application of Penetrant
Excess Penetrant Removal
Application of Developer
Inspection
Post cleaning
HYDROSTATIC (HYDRO) TEST
Hydrostatic (Hydro) Testing is a process where
components such as piping systems, gas cylinders, boilers,
and pressure vessels are tested for strength and leaks.
Hydrostatic testing is a type of pressure test that works by
completely filling the component with water, removing the
air contained within the unit, and pressurizing the system
up to 1.5 times the design pressure limit the of the unit.
The pressure is then held for a specific amount of time to
visually inspect the system for leaks.
RADIOGRAPHIC TESTING
Radiographic Testing (RT) is a
nondestructive examination (NDE)
technique that involves the use of
either x-rays or gamma rays to view
the internal structure of a component.
In the petrochemical industry, RT is
often used to inspect machinery, such
as pressure vessels and valves, to
detect for flaws. RT is also used to
inspect weld repairs.
ULTRASONIC THICKNESS METER
An ultrasonic thickness gauge works by
precisely measuring how long it takes for a
sound pulse that has been generated by a
small probe called an ultrasonic transducer to
travel through a test piece and reflect back
from the inside surface or far wall.
The portability of the testing equipment
allows for on-site inspection and results are
instant.
SAND BLASTING PROCESS
Sandblasting is also known as abrasive blasting.
Basically, it is the operation of forcibly propelling
a stream of abrasive material against a surface.
There are two types of sand blasting processes:-
Water-Driven- It is applied for reducing surface
deterioration, most commonly water driven process
is used for brick or concrete surfaces preparation.
Air-Driven - This process is best suited for metal
surfaces, to prevent moisture buildup and avoid
water intrusion in the surface.
RUBBER LINING DIVISION
The Rubber lining division consists of three machines:-
Rubber making machine
In this machine the chemicals from the chemical store is being taken as mix according to the
client requirements and are dump into the machine and the machine has two rotors which
rotates and mix this all mixture and make a lump out
Mixing Machine
In this the machine has two rotors in which water (room temp) is passed
while mixing the rubber to keep it cool.
Calender Machine
Here the thin rolled sheet is being further rolled to make it thinner as per the requirements,
steam is passed into rollers to make hot and not allow the rubber to stick on it.
Rubber Lining
A rubber lining is a tough elastic
polymeric material used to coat
exterior surfaces or the interior of
containers (e.g., tanks, pipes and
other vessels) that house fluids to
prevent corrosion.
Rubber linings are used to prevent
corrosion, substance contamination,
ignition and explosion.
Procedure for making Storage tank
PHOTO GALLERY
Learning Outcome
It was honor for getting internship in ISHAN EQUIPMENTS PVT. LTD., from this company I understood the procedure and
working lineup for manufacturing of the storage tank, pressure vessels, chimneys, heat exchangers.
I got to learn how to understand and make the design of the component as per given requirements by the clients.
CNC gas cutting machine was new technology that have been seen by me.
I learned about the process of making rubber sheets.
I was able to learn the different types of welding, and the inspection procedures.
I learned the work habits and attitudes necessary for the job success.
I learned to appreciate work and its function in the company.
THANK YOU
