MAIN OBJECTIVES OF SINTER PLANT

 TO PRODUCE SINTER WITH REQUIRED QUALITY TO

SUPPLY TO BLAST FURNACES.

 TO ENSURE BLAST FURNACES TO CHARGE UPTO 80%

SINTER IN BURDEN.

 TO PREPARE BASE MIX WITH REQUIRED QUALITY AND

QUANTITY TO SUPPLY TO SINTER MACHINES.
 SINTER PLANT FLOW SHEET

SINTER PLANT

SINTER PLANT-1 SINTER PLANT-2

RAW MATERIAL BINS SINTER MACHINE BUILDING RAW MATERIAL PREPARATION AND SINTER MACHINE-3
(RMB) (SMB) PROPORTIONING PLANT (RMPP) (S/M - 3)

SINTER MACHINE-1
(S/M - 1)

SINTER MACHINE-2
(S/M - 2)
 TECHNICAL DATA OF SINTER MACHINES

PARAMETRE UNIT Machine-1 Machine-2 Machine-3 Total

Capacity MT/Year 3.64 2.85 3.61 10.1
Production per day Tons 11,040 8,635 10,950 30,625
Total grate area M2 378 312 408
Width of pallet M 4.5 4 4
Bed height mm 650 500 700
Rated production (T/Hr) 460 360 456
2
Rated productivity T/Hr/ M 1.2 1.15 1.12
Rated Sp. Heat M.cal/ton 18 36 15
TECHNICAL DATA OF RAW MATERIALS PREPARATION AND
PROPORTIONING UNITS
RMB RMPP
Equipment Equipment /Material Capacity Capacity
Nos Nos
Each T/Hr Each T/Hr
Hammer Lime stone 2 250 3 250
crushers Dolomite 2 250 3 250
Lime stone 4 250 3 250
Flux screens
Dolomite 4 250 3 250
4 roll crushers 7 16 0 ----
Coke crushers 2 roll primary crushers 0 ---- 2 50
2 roll secondary crushers 0 ---- 3 25
Primary Screens 0 ---- 2 75
coke screens
Secondary Screens 0 ---- 2 75
Twin boom stacker 2 1200 1 1200
Blender recaimer 2 1200 1 1200
Yard equipments Single boom stacker 1 800 0 ----
Wheel on boom 1 800 0 ----
Transfer car Common
 Important dates

Date of Increase of
Commissioning Revamping Production till
Unit bed height from Total
date date date
350 mm to 500 mm
Machine-1 14-11-1989 10-06-2001 08-08-2017 6,45,81,469
Machine-2 27-12-1991 31-06-2000 ------ 6,71,41,406 14,53,44,460
Machine-3 04-07-2013 ------ ------ 1,36,21,585
RMB 03-11-1989 ------ ------ 14,75,82,220
16,24,07,123
RMPP 04-08-2013 ------ ------ 1,48,24,903
 ACTIVITIES OF RMB
 To receive Iron ore fines, Lime stone, Dolomite, Sand from RMHP.
 To receive Coke fines from Coke oven and BF.
 To receive LD slag from FSNL and to receive Solid wastes from various
sources.
 To crush and screen Lime stone and dolomite to -3mm size.
 To crush coke breeze to -3mm size.
 To prepare base mix with required proportion and stack in base mix yard.
 To reclaim required quantity of base mix and store in SMPP bunkers of sinter
machines 1&2. To supply limestone and coke breeze to sinter machines to
be used as additives.
 To supply BF coke and nut coke to BF 1&2 from coke bed as per
requirement.
 To supply BF coke and Sinter to BF-3 as per requirement.
 RAW MATERIAL BINS (RMB)LAY
OUT
Lime stone & Dolo BASE MIX YARD
from RMHP

C S
Flux crushing plant O I BED BED BED BED
K N
Ore fines & Sand
from RMHP Crushed E T
E
A B C D
Coke Breeze from
limestone & R
Coke oven & BF
Dolomite

Met Waste from Flux screening & Fuel Storage

various sources Coke crushing plant Yard

(- 3mm) MATERIAL MIXING AND DISTRIBUTION PLANT

Sinter returns
Lime stone, Dolo
Receiving bins from BF
& Coke
LD slag
from FSNL Coke,Sinter to BF-3

Proportioned Primary Mixed raw

RAW MATERIAL BINS raw materials mixing drum materials
 ACTIVITIES OF SMB

 To receive Lime from SMS & CRMP and unload into

bunkers.
 To ensure granulation of ESP dust before recycling it.
 To optimize water addition in sinter mix necessary for
process.
 Sinter process control.
 To dispatch produced sinter to blast furnaces.
 To ensure stack emissions are with in the norms by
constant unloading of ESP dust.
 SINTER MACHINE-1 LAY OUT

Coke &Limestone ESP dust from Inplant & BF Base mix from Lime from
Water
from RMB sinter machine Returns BMY SMS & CRMP

Proportioned Pelletising
5 to 50 mm SECONDARY MIXING AND PELLETISING PLANT (SMPP) sinter mix Drum
to BF

10 to 20 mm Sinter
Slime Dewatering Air cleaning Gas cleaning
Bed material Screening Fan Building Pelletised
pump house Plant Plant
Plant sinter mix
-5 mm, inplant
returns
Bed material
Single from SSP
Straight line cooler roll SINTER MACHINE - 1
crusher
Igmition Furnace
(CO+BF Gas)
 SINTER MACHINE-2 LAY OUT

Coke &Limestone ESP dust from Inplant & BF Base mix from Lime from
Water
from RMB sinter machine Returns BMY SMS & CRMP

Proportioned Pelletising
5 to 50 mm SECONDARY MIXING AND PELLETISING PLANT (SMPP) sinter mix Drum
to BF

10 to 20 mm Sinter
Slime Dewatering Air cleaning Gas cleaning
Bed material Screening Fan Building Pelletised
pump house Plant Plant
Plant sinter mix
-5 mm, inplant
returns
Bed material
Single from SSP
Straight line cooler Hot
screen
roll SINTER MACHINE - 2
crusher
Igmition Furnace
(CO+BF Gas)
-5 mm, inplant Drum cooler Water
returns
 ACTIVITIES OF RMPP

 To receive Iron ore fines, Lime stone, Dolomite, Oliflux from RMHP.
 To receive Coke fines from Coke oven and BF.
 To receive LD slag from FSNL and to receive Solid wastes from various
sources.
 To crush and screen Lime stone and dolomite to -3mm size.
 To crush and screen coke breeze to -3mm size.
 To prepare base mix with required proportion and stack in bed E and
F of base mix yard.
 To reclaim required quantity of base mix to sinter machine – 3.

.
 RAW MATERIAL PREPARATION & PROPORTIONING PLANT
(RMPP)LAY OUT
Base Mix Yard
Lime stone & Dolo Coke Breeze from
from RMHP Coke oven & BF

Flux crushing plant Coke crushing plant

BED BED
Ore fines & Olifux
from RMHP Crushed E F
limestone & Crushed coke
Dolomite

Met Waste from Flux screening Coke screening

various sources plant plant

(- 3mm)
Lime stone & LD slag (-3mm)
Revert mix from FSNL Coke breeze
Dolomite
Building

Proportioned
RAW MATERIAL BINS raw materials
 ACTIVITIES AT S/M - 3

 To receive base mix, flux and coke from RMPP

 To crush and screen Calcined Lime received from SMS
& CRMP to -3mm size.
 To ensure granulation of ESP dust before recycling it.
 To optimize water addition in sinter mix necessary for
process.
 Sinter process control.
 To dispatch produced sinter to blast furnaces.
 To ensure stack emissions are with in the norms by
constant unloading of ESP dust.
 SINTER MACHINE-3 LAY OUT
Base mix from Coke &Limestone Inplant & BF ESP dust from Lime from Lime Water from
Sinter sinter machine SMS&CRMP -1mm Lime
TO BMY from RMPP Returns Building RCPH
Storage
BF
Building

Proportioned Mixing Nodulising

PROPORTIONING BIN BUILDING (PBB) sinter mix Drum Drum
5 to 50 mm

10 to 20 mm Sinter De-Dusting Waste gas

De-Dustng Waste gas Waste gas Fan
Bed material Screening Fans chimney Nodulised
ESP ESP Building
Plant sinter mix
De-dusting
-5 mm, inplant chimney
returns
Bed material
Sinter from SSP
Sinter
Chillar Crushing Circular
Breaker SINTER MACHINE - 3
plant Building Cooler
Igmition Furnace
(CO+BF Gas)
Fire fighting Re-circulating
Cooler fans
pump house pump house
Building