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Shaft Milling and Facing Operations Guide

This document provides an overview and instructions for gear machining training materials. It covers machine overview including components, safety aspects, machine tools, machine operation including the control panel functions, and quality aspects. The machine operation section explains how to operate the machine including starting and stopping cycles, axis movement, and manual functions. It also shows images to demonstrate correct and wrong part loading directions.

Uploaded by

Himanshu Mishra
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PPTX, PDF, TXT or read online on Scribd
205 views30 pages

Shaft Milling and Facing Operations Guide

This document provides an overview and instructions for gear machining training materials. It covers machine overview including components, safety aspects, machine tools, machine operation including the control panel functions, and quality aspects. The machine operation section explains how to operate the machine including starting and stopping cycles, axis movement, and manual functions. It also shows images to demonstrate correct and wrong part loading directions.

Uploaded by

Himanshu Mishra
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd

GEAR MACHINING TRAINING MATERAIL

Content of the learning


Machine Overview
Safety Aspects
Machine Tools
Machine Operation
Quality Aspects
Machine Overview

Maker Name:BFW
[Link]:OP 10 & 20
Operation : Facing & Centering
Comopnent Detail :Primary and
Secondary Shaft
Machine Overview

Machine Front
HMI Panel
View

Chips
Collecting
Tool Setting
Trolley
Gauge
Machine Overview

Hydraulic
Power Chiller Unit
Pack

Pressure
Gauge
Chiller Filter

Oil Separator
Machine Overview

Coolant Tank Filter


Machine Overview

Coolant Tank Filter


Machine Overview

Pneumatic System

Air Pressure Gauge


Safety Aspects

Emergency
Stop

Cycle Start
button
Machine Tools

Part Locating Clamping


Fixture Device

Tool and
Spindle
Machine Operation

Machine Switch On Machine Switch Off


Machine Operation

Machine HMI Panel


Machine Operation
Axis Selector
Emergency Stop

Mode Selector

Feed Override

Cycle Stop

Cycle Start
Machine Operation

Single Block

Lamp Check
Part
Clamp/unclamp

Machine Home Spindle ON/OFF

Feed ON/OFF

Axis Movement
Machine Operation

Axis Position

Part Counter

Cycle Time
Program
Mains on Home Condition Machine Lamp Head Selection
Selection

Mode Selection

Control
on

Emergency
Master On Fault Reset Buzzer Reset
Return
Machine Operation

Manual Functions
Machine Axis

X Z

Y
Component Loading Direction

Correct Loading Wrong Loading


Machine Operation

Before Machining
After Machining
Quality Aspects
MILLING
MILLING (PART OF MILLING)

The tool rotates to do the cutting


APPLICATION OF MILL

Milling from flat surface to difficult surface can be handled


Mounting Structure and Components of the Milling Cutter
Locate position Cutting edge position Insert
front wedge type behind wedge type

①Locator, ②Shim, ③Wedge-T, ④Wedge-S,⑤Clamp Screw,Wrench,Set Bolt

Screw on Type

Insert

①Shim, ② Shim screw, ③ Clamp screw, Wrench （ Insert ） , Wrench


（ Shim ）
TYPES OF MILLING

Face Milling End Milling

Milling the wall and bottom surfaces

Cutting width > Milling depth Cutting width > Milling depth
Heat increasing area

Air cooled area

Repeated rigorous thermal shocks on the cutting edge


Face Milling
Insert Fitting Method

Screw On Type Wedge Type

Wedge

Screw Insert

• Has a 3 dimensional breaker on the cutting edge • High clamping strength counter (measure for
Centrifugal force)
• The size of the screw is regulated according
• Edge height adjustment is possible according
to the size of the insert the shapes
• Cutting edge height adjustment (edge deflection) • More parts count (wedge, screw, sheet, sheet
not possible holding screw)
• Flat area required in the clamping locations

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Do/Don’t

DO

[Link] the JH Point in shift starting


[Link] the component in fixture properly.
[Link] the finished component Quality parameter by Visually.
[Link] cleaning condition of fixture

DON’T
[Link]’t adjust any correction in program.
[Link]’t kept unwanted material near machine .

Find Any Abnormality Follow [Link]


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