WORKSHOP
PRESENTATION
BY:- AADITYA SINGH RAY
AAYUSH GURUNG
AABHYUDAYIK SHARMA
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TITLE :- SOLDERING AND BRAZING
Introduction of soldering
Types of soldering
Process of soldering (methods of soldering)
Applications
Advantages and Disadvantages of soldering
Differences between soldering and welding
Differences between soldering vs brazing
conclusion
INTRODUCTION
Soldering is a process in which two or more
workpieces are joined by melting solder and
placing a binder (solder or molten solder) into a
joint, with the binder having a lower melting
point than the adjacent metal.
Soldering is a common practice for assembling
electrical components and wiring. Although it can be
used for plumbing, sheet metal fabrication or
automotive radiator repair the techniques and materials
used are different to those used for electrical work.
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TYPES OF SOLDERING
There are several types of soldering. Some of them are:
1. Soft soldering
Soldering which is done in range of temperature between 90 degree Celsius to 350 degree
Celsius. In soft soldering metal alloys are used having low specific heat capacity.
2. Hard soldering (up to 450°C)
Brass and silver are usually hard soldered, with the use of a flame via blowtorch to melt the filler metal.
Hard soldering has better mechanical strength than soft soldering, which applies to crafting jewelry and
some machining operations.
3. Brazing(more than 450°C)
It is the process for joining two pieces of metal that involves the application of heat and
the addition of a filler metal. This filler metal, which has a lower melting point than the
metals to be joined, is either pre-placed or fed into the joint as the parts are heated. In
brazing parts with small clearances, the filler is able to flow into the joint by capillary
action. The temperature of the molten filler used for brazing exceeds 800° F (430° C).
In a related process called soldering, the filler metal remains below that temperature.
Brazed joints are usually stronger than soldered joints.
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PROCESS OF SOLDERING
The soldering process involves several key steps. First, the surfaces of the
workpieces to be joined are cleaned and prepared to ensure good adhesion.
Flux, a chemical cleaning agent, is then applied to remove oxides and
contaminants from the metal surfaces, promoting wetting and flow of the
solder. The solder is then heated using a soldering iron or touch until it reaches
its melting point, at which point it flows into the joint via capillary action.
Once the solder cools and solidifies, it forms a strong, permanent bond
between the workpieces.
ADVANTAGES
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[Link] is operated at lower temperatures compared to common welding
methods.
[Link] metals and non-metals can be soldered.
3.A simple process makes it easy to learn.
[Link] base metal isn’t melted in the process, unlike welding techniques such
as stick welding, flux-cored welding, etc.
[Link] soldering can be undone using a desoldering tool without damaging the
base materials.
DISADVANTAGES
[Link] joints compared to other welding methods such as MIG and TIG.
[Link] isn’t suitable at high temperatures, as the solder has a low melting
point.
[Link] metals aren’t suitable for soldering.
[Link] solder might leave a toxic flux residue.
[Link] heating may cause deformities or voids in the solder.
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APPLICATIONS
1. Soldering is used in plumbing, electronics and metal work, from flashing to jewelry and
musical instruments.
2. Soldering provides fairly permanent but reversible connections between copper pipes in
plumbing, as well as connections in sheet metal objects such as food cans, roof flashing,
rain gutters and car radiators.
3. Jewelry parts, machine tools and some refrigeration and plumbing components are often
assembled and repaired by silver soldering at higher temperatures. Small mechanical parts
are also often soldered.
4. Soldering is also used to join lead and copper foil in stained glass windows. Electronic
soldering connects electrical wiring to devices, and electronic components to circuit boards.
5. Electronic connections can be soldered manually with a soldering iron. Automated
methods, such as wave soldering or the use of ovens, can make multiple connections on a
complex circuit board in a single operation, significantly reducing the cost of manufacturing
electronic devices.
6. Musical instruments, especially brass and woodwind instruments, use a combination of
soldering in their assembly. Brass bodies are often soldered together.
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CONCLUSION
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