Sourcing Decisions in
Supply Chain
Chapter 15
What we will learn in
Chapter 15
Understand the role of sourcing in supply
chain
Factors that affect the decision to outsource
a supply chain function
Identify dimensions of supplier performance
that affect total cost
Structure successful auctions and
negotiations
Describe the impact of different contracts on
supplier performance and information
distortion
Role of Sourcing in a supply chain
Purchasing also called procurement, is a process by
which companies acquire raw material, components,
products, services, or other resources from suppliers to
execute their operations.
Sourcing is the entire set of business processes required
to purchase goods and services.
For companies an important decision is either to
execute operations IN-HOUSE or OUTSOURCE.
Outsourcing can be a good option for one company but
can be a disaster for another one. Example of DELL and
P&G.
Role of Sourcing in a supply chain
Important question to ask
before going for outsourcing: Outsourci
ng In House
1. Will the 3rd party increase
supply chain surplus relative
to performing the activity in
house?
2. To what extent do risks
Suppl Chai
grow upon outsourcing?
y n
SC Surplus is the total share
all the participant get to
share.
Surplus
Sourcing Process
Once a decision to outsource has been made, and organization has to
go through the sourcing process
Cost of Goods sold comprise of over 50% of the sales for major
manufacturers.
Effective sourcing can improve the profits for a company and total SC
surplus can improve in a variety of ways
Benefits of effective sourcing
Better Economies of Scale if order within a firm can be aggregated
Efficient procurement transactions can reduce overall purchasing
cost
Design collaboration can result in products that are easier to
manufacture and distribute.
Good procurement process can facilitate coordination with the
suppliers and improve forecasting and planning
Appropriate supplier contracts can allow for the sharing of risk ,
resulting in higher profits
Firms can achieve lower purchase price by increasing competition
through use of auctions
INHOUSE or OUTSOURCE
A Firm will choose either of the options where the growth in
surplus is large with small increase in risk. How a 3rd party
increase the SC surplus?
1. Capacity Aggregation: 3rd party can increase SC Surplus by
aggregating demand across multiple firms
2. Inventory Aggregation: 3rd party can increase the supply chain
surplus by aggregating inventories across a large number of customers
3. Transportation aggregation by intermediaries: 3rd party increase
surplus by aggregating the transportation function and merge routes
4. Transportation aggregation by storage intermediaries: 3rd party that
stores inventory can also increase the supply chain surplus by
aggregating inbound and outbound transportation
5. Warehousing aggregation: 3rd party may increase the SC surplus by
aggregating inventories of multiple buyers
INHOUSE or OUTSOURCE (Contd.)
6. Procurement aggregation: 3rd party increases the SC surplus if it
aggregates procurement for many small players and facilitates economies
of scale
7. Information aggregation: 3rd party increase SC surplus by aggregating
information to higher level than can be achieved by a firm performing in-
house
8. Receivable aggregation: 3rd party increase SC surplus if it aggregate
the receivable risk to a higher level than a firm.
9. Relationship Aggregation: An intermediary can increase the SC surplus
by decreasing the number of relationships required between multiple
buyers and sellers
10. Lower cost and higher quality: 3rd party can increase the supply chain
surplus if it provides lower cost or higher quality relative to firm.
3 important factors will however affect surplus:
1. Scale
2. Uncertainty
3. Specificity of asset
Risk of using a 3rd party
Below risk have to be analyzed before proceeding to a 3rd
party:
The process is broken
Underestimation of the cost of coordination
Reduced customer/supplier contact
Loss of internal capability and growth in 3 rd party power
Leakage of sensitive data and information
Ineffective contracts
Supplier Scoring and Assessment
When comparing suppliers below points can assist a firm in building a
scorecard:
Replenishment lead time
On-time performance
Supply flexibility
Delivery frequency/minimum lot size
Supply quality
Inbound transportation cost
Pricing terms
Information coordination capability
Design collaboration capability
Exchange rates, taxes and duties
Supplier viability
Supplier Selection-Auctions and Negotiations
Before Selection, a firm must decide whether to use single
sourcing or multiple suppliers
1. Auction:
Sealed Bid first-price auctions
English Auctions
Dutch Auctions
Second-price (vickrey) auctions
2. Negotiation
Is Bargaining to reach win-win situation
Contracts and Supply Chain Performance
A Supply Contract specifies parameters governing the
buyer-supplier relationship.
Contracts for product availability and supply chain profits
Buyback contracts
Revenue sharing contracts
Quantity flexible contracts
Contracts to coordinate supply chain costs
Contracts to increase agent effort
Contracts to induce performance improvement
Design Collaboration
Working with suppliers can speed up the product development time
significantly.
It is generally accepted that about 80% of the cost of purchased
part is fixed during the design stage.
To reduce inventory costs, the primary approach is to design the
product for postponement and mass customization.
Customization:
Modular customization
Adjustable customization
Design for manufacturability
The Procurement Process
After the selection, contracts, product design, now the buyer
and seller are ready to engage in procurement transaction.
The designing of procurement process requires the
classification of goods that the process will be used to
purchase:
Direct Material
In-direct Material
The Procurement Process (Contd.)
General items: Indirect material
Bulk Purchase: Mostly Direct Material
Critical Items: Goods with long lead time & Specialty
Chemicals
Strategic Items: Electronics for Auto Manufacturer
Sourcing planning and analysis
Each firm must analyze its procurement spending and
supplier performance and use this as input for future sourcing
decision
Decision to aggregate visibility into what a company is
purchasing and from whom is been purchased
Supplier performance should be measured against total cost,
responsiveness, lead time, on time deliveries, quality and
delivery accuracy.