Natural fibre composite material using
epoxy resin with compression molding
Content
[Link]
2. Introduction of composite material
3. Polymer matrix composite
4. Epoxy resin composistte
5. Manufacturing process of composite
6. Application of composite material
7. sustainable and environment
consideration
9. Natural fiber. Advantage and Disadvantages
10. Common type natural fibers
11. Epoxy resin and overview
12. Compression molding process
13. Use of compression molding process
14. Property of natural fiber composite with epoxy
15. Application
16. Environment impact
[Link] and limitations
18. Future prospects
[Link]
20. Refrence Journals
ABSTRACT
Natural fiber composites have gained significant attention
in recent years due to their sustainability, environmental
friendliness, and potential to replace conventional
synthetic materials. This study explores the development
and characterization of natural fiber composite materials
using epoxy resin as the matrix. Natural fibers such as
jute, hemp, flax, and sisal are employed as
reinforcements, which offer advantages such as low
density, biodegradability, and cost-effectiveness. The use
of epoxy resin ensures excellent adhesion, mechanical
strength, and resistance to environmental degradation.
Natural fiber composite material
**Natural Fiber Composite Material
Natural fiber composite materials are made by combining natural fibers (such as jute, flax,
hemp, or sisal) with a polymer matrix like resin. These composites are increasingly used in
industries like automotive, construction, and packaging due to their eco-friendly and
sustainable nature.
Advantages:
- Eco-friendly: Renewable and biodegradable, reducing environmental impact.
- Lightweight: Lower weight compared to synthetic composites, improving fuel efficiency in
automotive applications.
- Low cost: Affordable due to the abundance of natural fibers.
- Good mechanical properties**: Offers decent strength and stiffness.
*Disadvantages:
- Moisture absorption: Natural fibers tend to absorb water, leading to potential degradation
over time.
- ower durability: Not as strong or durable as synthetic fibers like glass or carbon.
- Variability: Inconsistent quality due to the natural variation in fiber properties.
- Limited heat resistance: Degrades at lower temperatures compared to synthetic materials.
Common Natural Fibers:
Jute, flax, hemp, sisal, coconut fiber.
Why Natural Fibers
Renewable, biodegradable, abundant.
Lower density and specific strength
Challenges:
Moisture absorption, variability in properties.
Epoxy resin overview
What is Epoxy Resin?:
Thermosetting polymer with strong mechanical properties.
High bonding strength, chemical resistance.
Why Use Epoxy Resin?:
Excellent matrix material for composites.
- - Strong bonding
- Durability and toughness-low srinking
- moisture resistance
- Chemical resistance
- Thermal stability
Compression molding
process
Process of shaping materials by compressing them in a heated mold.
Steps Involved:
*Fiber and resin preparation.
*Placing the mixture in the mold.
*Applying heat and pressure.
*Cooling and demolding.
*Advantages of Compression Molding:
*High production rates, low waste, and uniform thickness.
Use Compression Molding for Natural Fiber
Composites
Suitability for Natural Fibers:
Allows even distribution of fibers within the matrix.
Can achieve high strength-to-weight ratios.
Energy Efficiency:
Lower energy requirements compared to injection
molding.
Properties of Natural Fiber Composites with Epoxy
Resin
Mechanical Properties:
High tensile strength, flexibility, stiffness.
Thermal Properties:
Good thermal stability depending on the fiber used.
Durability:
Enhanced durability with proper resin and fiber treatment
Application
*Automotive Industry:
-Components such as door panels, dashboards, and trunk liners.
*Construction:
-Use in roofing, partitions, and insulation materials.
*Sports Equipment:
-Rackets, bicycles, helmets, and more.
Furniture and Consumer Goods:
Lightweight, durable furniture and eco-friendly consumer products.
Environmental impacts
*Eco-friendly Advantages:
-Reduction in carbon footprint.
Biodegradability of natural fibers reduces waste.
“Life Cycle Assessment:
-Lower environmental impact from extraction to
disposal compared to synthetic composites
Challanges and limitations
Moisture Sensitivity:
-Natural fibers absorb moisture, leading to degradation over time.
Variation in Fiber Quality:
-Differences in mechanical properties due to source and processing conditions.
Processing Issues:
-Balancing fiber content with resin for optimal mechanical properties.
explain step by step procedure caustic soda powder using fiber extracting banana fiber
1. Start by preparing a solution of caustic soda powder. To do this, measure the required
amount of caustic soda powder and add it to a container filled with hot water. Make sure
to wear protective gloves and eyewear as caustic soda can be corrosive.
2. Mix the caustic soda powder thoroughly in the water until it is fully dissolved. Use a
stirring rod to ensure there are no clumps remaining.
3. Next, prepare the bana fiber for extraction. Cut the bana fibers into desired lengths
and remove any impurities or debris from the strands.
4. Submerge the bana fibers into the caustic soda solution, making sure they are
completely immersed. Allow the fibers to soak in the solution for a specific amount of
time, depending on the desired final product and the type of fibers being used.
5. After soaking, rinse the fibers thoroughly with clean water to remove the caustic soda
solution. This step is crucial to neutralize the alkaline properties of the caustic soda and
prevent any damage to the fibers.
6. Finally, dry the fibers by hanging them in a well-ventilated area or using a drying
machine. Once completely dry, the bana fibers are ready to be used for various
Future prospects
Research and Development:
-Innovations in surface treatment of fibers to reduce moisture
sensitivity.
Hybrid composites combining natural and synthetic fibers.
Increased Adoption:
-Growing demand for sustainable materials in various industries.
Conclusion
Key Takeaways:
-Natural fiber composites with epoxy resin offer an eco-friendly
alternative with impressive properties.
Compression molding is a suitable, efficient process for manufacturing
these materials.
Looking Forward:
-Future advancements will focus on improving performance and
widening application areas
Reference Journals
[1] Muhd Ridzuan Mansor, Mohd Sapuan Salit, Edi Syam Zainudin, Nuraini Abdul
Aziz, Hambali Ariff, Agric. Biomass Based Potential Mater. (2015) 121–141.
[2] K.L. Pickering, M.G. Aruan Efendy, T.M. Le, A review of recent developments in
natural fibre composites and their mechanical performance, Compos. Part A 83
(2016) 98–112.
[3] Layth Mohammed, M.N.M. Ansari, Grace Pua, Mohammad Jawaid, M. Saiful
Islam, A review on natural fiber reinforced polymer composite and its
applications, Int. J. Polym. Sci. 2015 (2015) 1–15, [Link]
2015/243947.
[4] R. Haylock, K.A. Rosentrater, Cradle-to-grave life cycle assessment and techno-
economic analysis of polylactic acid composites with traditional and bio-based
fillers, J. Polym Environ. (2017) 1e20.
[5] R. Vidal, P. Martínez, D. Garraín, Life cycle assessment
of composite materials
made of recycled thermoplastics combined with rice husks
and cotton linters,
Int. J. Life Cycle Assess 14 (1) (2009) 73e82.
[6] M.L.M. Broeren, S.N.C. Dellaert, B. Cok, M.K. Patel, E.
Worrell, L. Shen, Life cycle
assessment of sisal fibre exploring how local practices can
influence
environmental performance, J. Clean Prod. 149 (2017)
818e27.
Thank you
