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4blocker Scrap and Efficiency Week-8

The document presents a weekly report for Building 3 at AccuMED, focusing on scrap trends, efficiency metrics, and downtime analysis for Week 8 of 2025. It highlights scrap amounts, root causes of issues, and actions being taken to address them, with a current scrap percentage of 3.09% against a goal of 1.10%. Efficiency is reported at 63.56%, below the target of 70%, with ongoing efforts to reduce downtime and improve overall performance.

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luz Rodriguez
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0% found this document useful (0 votes)
33 views5 pages

4blocker Scrap and Efficiency Week-8

The document presents a weekly report for Building 3 at AccuMED, focusing on scrap trends, efficiency metrics, and downtime analysis for Week 8 of 2025. It highlights scrap amounts, root causes of issues, and actions being taken to address them, with a current scrap percentage of 3.09% against a goal of 1.10%. Efficiency is reported at 63.56%, below the target of 70%, with ongoing efforts to reduce downtime and improve overall performance.

Uploaded by

luz Rodriguez
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd

AccuMED

Building 3, CI Weekly Meeting


Week 8
Scrap
Scrap Trending Building 3 - 2025 $ Scrap Last Four Weeks - BUILDING 3
$40,000.00
$35,830.73
9.00% $35,000.00
8.00%
$30,000.00
7.00%
$25,000.00
6.00%
$20,000.00
5.00% 3.94%
4.00% $15,000.00 $12,659.25
3.00% 2.04% $10,000.00 $7,841.25
$5,691.98
2.00% $5,000.00
1.00% $-
0.00%
R² = 0.00769077588942259
-1.00% M1 M2 M3 M4 M5 M6 M7 M8 M9 M10 M11 M12

Building 3 M1 M2 M3 M4 M5 M6 M7 M8 M9 M10 M11 M12 YTD 2023


Scrap $24,592 62,023.21 $86,615
% Scrap 2.04% 3.94% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 3.09%
Goal 1.10% 1.10% 1.10% 1.10% 1.10% 1.10% 1.10% 1.10% 1.10% 1.10% 1.10% 1.10% 1.10%

Scrap by Line Week 08-2025


Scrap by defect WK-08
$25,000.00 120%
1,600.00 120%
$1,455.00
$19,692.69 99% 100% 100% 1,400.00
$20,000.00 94% 100% 100%
95%
85% 1,200.00
80% 85%
$15,000.00 80%
71% 1,000.00
60%
800.00 58% $678.00 60%
$10,000.00
40% 600.00
40%
$5,000.00 $4,121.69 400.00
$2,349.93 20% $245.00
$1,498.87 20%
200.00 $123.00
$251.60
$- 0%
VITERA ESON2 LOWENTEIN HILL ROM EVORA - 0%
Open edges overwlding Lack of welding Heat Transfer

2
Scrap
Item # Line Problem Root Cause Actions Resp: Due Date Status

Misaligned Excess of speed of Reduction of speed


1 Overall RF Luis Figueroa 10/25/2024 On Going
Hooks turntable capacity of RF
Misaligned
2 Eson2 Hooks / Wear on anvils Change of anvils Luis Figueroa 10/25/2024 On Going
Overwelding
Cutting dies cut Update cutting dies design
Misaligned Hook
3 Overall RF hooks 0.3 – 0.5 mm to create blades 0.5 mm Ronnie Perez 10/30/2024 On Going
above spec above nominal
Try cutting hooks
Misaligned Hook Cutting dies of hooks with
4 Overall RF with de CNC Maria Goico 10/30/2024 Non start
the CNC machine
machine

3
Efficiency
Trend Efficiency 2025 Efficiency Last 4 Weeks
80.00%
140%
70.00% 62.20%64.67% 124%
60.00% 120%
50.00% 100%
40.00% 80%
30.00% 56%
60% 51%
20.00% 42%
10.00% 40%
0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.00% 20%
M1 M2 M3 M4 M5 M6 M7 M8 M9 M10 M11 M12
0%
WK- 5 01/27/2025- WK- 6 02/3/2025- WK- 7 02/10/2025- WK- 8 02/17/2025-
02/02/2025 02/9/2025 2/16/2025 02/24/2025

Month M1 M2 M3 M4 M5 M6 M7 M8 M9 M10 M11 M12 YTD 2025


% Efficiency 62.20% 64.67% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 63.56%
Goal 70.00% 70.00% 70.00% 70.00% 70.00% 70.00% 70.00% 70.00% 70.00% 70.00% 70.00% 70.00% 70.00%
Downtime by Line Week 8 (Hr) -2025 Downtime by Root Cause Week 8
9 120%
(Hr) -2025
8.00 16 120%
8 100.00% 14.58
97.06%
100% 14 100.00%
7 6.67 93.75% 100%
82.35%
12
6 80%
80%
64.71% 10
5 64.34%
4.00 60%
8 60%
4 6.67
3.33
35.29% 6
3 40% 40%
4
2
20% 20%
2 1.42
1 0.67

0 0% 0 0%
VITERA ESON 2 Nova micro FISHER ESON H1 Materials RF Ajustment machine

4
Efficiency / Downtime
Item # Line Problem Root Cause Actions Resp: Due Date Status

UNDER DEVELOPMENT

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