AccuMED
Building 3, CI Weekly Meeting
Week 8
Scrap
Scrap Trending Building 3 - 2025 $ Scrap Last Four Weeks - BUILDING 3
$40,000.00
$35,830.73
9.00% $35,000.00
8.00%
$30,000.00
7.00%
$25,000.00
6.00%
$20,000.00
5.00% 3.94%
4.00% $15,000.00 $12,659.25
3.00% 2.04% $10,000.00 $7,841.25
$5,691.98
2.00% $5,000.00
1.00% $-
0.00%
R² = 0.00769077588942259
-1.00% M1 M2 M3 M4 M5 M6 M7 M8 M9 M10 M11 M12
Building 3 M1 M2 M3 M4 M5 M6 M7 M8 M9 M10 M11 M12 YTD 2023
Scrap $24,592 62,023.21 $86,615
% Scrap 2.04% 3.94% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 3.09%
Goal 1.10% 1.10% 1.10% 1.10% 1.10% 1.10% 1.10% 1.10% 1.10% 1.10% 1.10% 1.10% 1.10%
Scrap by Line Week 08-2025
Scrap by defect WK-08
$25,000.00 120%
1,600.00 120%
$1,455.00
$19,692.69 99% 100% 100% 1,400.00
$20,000.00 94% 100% 100%
95%
85% 1,200.00
80% 85%
$15,000.00 80%
71% 1,000.00
60%
800.00 58% $678.00 60%
$10,000.00
40% 600.00
40%
$5,000.00 $4,121.69 400.00
$2,349.93 20% $245.00
$1,498.87 20%
200.00 $123.00
$251.60
$- 0%
VITERA ESON2 LOWENTEIN HILL ROM EVORA - 0%
Open edges overwlding Lack of welding Heat Transfer
2
Scrap
Item # Line Problem Root Cause Actions Resp: Due Date Status
Misaligned Excess of speed of Reduction of speed
1 Overall RF Luis Figueroa 10/25/2024 On Going
Hooks turntable capacity of RF
Misaligned
2 Eson2 Hooks / Wear on anvils Change of anvils Luis Figueroa 10/25/2024 On Going
Overwelding
Cutting dies cut Update cutting dies design
Misaligned Hook
3 Overall RF hooks 0.3 – 0.5 mm to create blades 0.5 mm Ronnie Perez 10/30/2024 On Going
above spec above nominal
Try cutting hooks
Misaligned Hook Cutting dies of hooks with
4 Overall RF with de CNC Maria Goico 10/30/2024 Non start
the CNC machine
machine
3
Efficiency
Trend Efficiency 2025 Efficiency Last 4 Weeks
80.00%
140%
70.00% 62.20%64.67% 124%
60.00% 120%
50.00% 100%
40.00% 80%
30.00% 56%
60% 51%
20.00% 42%
10.00% 40%
0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.00% 20%
M1 M2 M3 M4 M5 M6 M7 M8 M9 M10 M11 M12
0%
WK- 5 01/27/2025- WK- 6 02/3/2025- WK- 7 02/10/2025- WK- 8 02/17/2025-
02/02/2025 02/9/2025 2/16/2025 02/24/2025
Month M1 M2 M3 M4 M5 M6 M7 M8 M9 M10 M11 M12 YTD 2025
% Efficiency 62.20% 64.67% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 63.56%
Goal 70.00% 70.00% 70.00% 70.00% 70.00% 70.00% 70.00% 70.00% 70.00% 70.00% 70.00% 70.00% 70.00%
Downtime by Line Week 8 (Hr) -2025 Downtime by Root Cause Week 8
9 120%
(Hr) -2025
8.00 16 120%
8 100.00% 14.58
97.06%
100% 14 100.00%
7 6.67 93.75% 100%
82.35%
12
6 80%
80%
64.71% 10
5 64.34%
4.00 60%
8 60%
4 6.67
3.33
35.29% 6
3 40% 40%
4
2
20% 20%
2 1.42
1 0.67
0 0% 0 0%
VITERA ESON 2 Nova micro FISHER ESON H1 Materials RF Ajustment machine
4
Efficiency / Downtime
Item # Line Problem Root Cause Actions Resp: Due Date Status
UNDER DEVELOPMENT