BOSCH INJ. PUMP TEST SPECIFICATIONS Note remarks Refer to Service Info for test and adjustment instructions. See microcerd(s) WA00/... Edition +: 02.07.96 Test oil 2 180 4113 Part no. 0 460 484 129 Pump designation : VE4/8F2300%317-9 Custoner-spec. information Customer 2 RENAULT Motor : FBC ~ 706 CA Power KW : 45,0 TEST BENCH REQUIREMENTS Calibrating-of l return temperature "Cs 45 Tolerance °C + 1 Overflow restriction m : 0.55 Inlet press. bar 0.35 Tolerance bar +: 0.05 Test nozzle holde assenbly 11 688 901 022 Opening pressure bar 2 130 Tolerance bar + : 3 Test Lines 1 1 680 750 073 Outside diameter : 6.00 x inside diameter : 2.00 x Length mm : 450 REMARKS: INJECTION PUMP SETTING VALUES Nog TIMING DEVICE TRAVEL Rated speed mp: 1250 Setting mm 7 3.4 Tolerance mm + : 0.2 Shutoff solenoid Volt : 4 SUPPLY PUMP PRESSURE Rated speed ron: 1250 Supply pomp pressure bar : 47 Tolerance bar + : 0.3 Shutoff solenoid volt 7 12 FULL-LOAD DELIV. WITHOUT BOCST PRESSUPE Rated speed rpm: 1250 Del. quantity om3/1000 strokes : 31.5 Tolerance m3/1000 str. + : 0.5 Spread m3/1000 strokes: 2.5 Shutoff solenoid Volt 12 HOUSING-FIXED IDLE SPRING RESIDUAL QUANTITY SETTING Rated speed rpn: (550. bel. quantity m3/1000 strokes: 3.0 Tolerance em3/1000 str. + 2.0 Shutoff solenoid volt 7 2 IDLE DELIVERY Rated speed rpm: 410 Del. quantity cm3/1000 strokes : 11.0 Tolerance cm3/1000 str. +: 2.0 Spread m3/1000 strokes : 2.5 Shutoff solenoid Volt : 2 HIGH IDLE SETTING Rated speed rom: 500 del. quantity em3/1000 strokes: 9.0Tolerance em3/1000 str. +: 2.0 Shutoff solenoid Volt 7 12 FULL-LOAD SPEED REGULATION Rated speed mom: 2450 Del. quantity cm3/1000 strokes = 26.0 Tolerance en3/1000 str. +: 3.0 Volt : 4 STARTING FUEL DELIVERY Rated speed ron : 100 Del. quantity om3/1000 strokes : 55.0 Tolerance om3/1000 str. +: 15.0 Shutoff solenoid Volt : 72 LOAD-DEPENDENT START OF DELIVERY SETTING DELIVERY DIFFERENCE Rated speed rpm: 1250 Del. quantity cm3/1000 strokes : © ~i1.5 Tolerance 3/1000 str. +: 1.0 Shutoff solenoid Volt 7 2 PRESSURE DIFFERENCE Rated speed ron: 1250 Del. quantity. om3/1000 strokes : 0.2 Tolerance om3/1000 str. + : 0.1 Shutoff solenoid voit TIMING-DEVICE TRAVEL DIFFERENCE Rated speed rom: 1250 Del. quantity: om3/1000 strokes : ~0.5 Tolerance ¢m3/1000 str. + 0.4 Shutoff solenoid Voit : 2 N10 INJECTION-PUMP TEST SPECIFICATIONS TIMING DEVICE CHARACTERISTIC Rated speed rpm : 2000 SV travel mm : 6.2 Tolerance m +=: 0.4 Check tolerance m + : 0.7 Shutoff soienoid Volt : 12 Rated speed rpm : 750 SV travel mm : 15 Tolerance mm + : 0.4 Check tolerance m +: 0.7 Shutoff solenoid Volt 7 % Rated speed rpm: 310 SV travel mm : 2.2 Tolerance m +: 12 Check tolerance mm + : 1.2 Shutoff solenoid Volt : 2 KSB/AFB Volt =: 12 Rated speed rpm : 500 SV travel om : 3.4 Tolerance mm + : 12 Check tolerance mm +=: 1.2 Shutoff solenoid Volt 7 12 KSB/AFB Volt =: Td SUPPLY PUMP PRESSURE CHARACTERISTIC fated speed rpm: Supply pomp pressure bar 7 6.6 Tolerance bar + : 0.3 5 Shutoff solenoid Volt 7 12 Rated speed rpm: 750 Supply pomp Pressure bar : Tolerance bar + :Shutoff solenoid Volt ‘OVERFLOW QUANTITY oT Rated speed rpm : 2250 Overflow quantity cen/105 72 Tolerance ccm/10s. Hr M6 Check tolerance com/10s =: M6 Shutoff solenoid Volt : rT Rated speed rpm : 750 Overflow quantity eem/ 105 518 65.8 Tolerance com/10s +: eee Check tolerance com/10s +: eee Shutoff solenoid Volt : R DELIVERY AND BREAKAWAY CHARACTERISTIC Rated speed rpm: 2650 Del. quantity m3/1000 strokes : 26.0 Tolerance m3/1000 str. + : 3.0 Check telerance em3/10005, +: 4.0 Shutoff solenoid Volt 7 2 Rated speed rpm: 2650 Del. quantity om3/1000 strokes : 11.0 Check tolerance om3/1000S. +: 5.0 Shutoff solenoid Volt : R Rated speed rom: 2950 Del. quantity m3/1000 strokes: 25 Tolerance m3/1000 str. + : 25 Check tolerance en3/1000S. +: 25 Shutoff solenoid Volt : rT Rated speed rpm: 2250 Del. quantity m3/1000 strokes : 32.5 NT Tolerance m3/1000 str. +: 1.0 Check tolerence em3/10005. = : 2.3 Shutoff solenoid Volt : oT Reted speed rym: 1525 Del. quantity em3/1000 strokes : 31.2 Tolerance m3/1000 str, + : 15 Check tolerance cm3/16008. +: 2.3 Shutoff solenoid Volt : R Rated speed rom 2000 Del. quantity em3/1000 strokes : 31.3 Tolerance cm3/1000 str. + : 1.0 Check tolerance cm3/10008. +: 23 Shutoff solenoid volt 7 rT Rated speed rpm: 750 Del. quantity cm3/1006 strokes : 31.8 Tolerance m3/1000 str. + : 15 Check tolerance em3/10008. +: 2.3 Shutoff solenoid volt 12 Rated speed rom: 1250 Del. quantity om3/1000 strokes : 31.5 Tolerance n3/1000 str. + : Os Check tolerance em3/1000S. + 2.3 Shutoff solenoid volt : ar ELECTR. SHUTOFF CONTROL LEVER, IDLE STOP Rated speed rpm: 410 Del. quantity ¢m3/1000 strokes 15 Tolerance m3/1000 str. + : 15 Check tolerance em3/10008. + 15Spread cnZ/2000 strokes: 5.0 CHECKING LOAD-DEPENDENT START OF DELIVERY DELIVERY DIFFERENCE Rated speed rpm : 1250 Del. quantity m3/1000 strokes : -15.2 Tolerance n3/1000 str. + = 2.0 Check tolerance en3/10008, +: 2.0 Shutoff solenoid volt : 2 TIMING-DEVICE TRAVEL DIFFERENCE Rated speed rpm : 1250 Del. quantity cn3/1000 strokes : 0.5 Tolerance n3/1000 str. + : 0.4 Check tolerance en3/10008. +t 0.1 Shutoff solenoid volt : 12 DELIVERY DIFFERENCE Rated speed rpm : 1250 Del. quantity cn3/1000 strokes: 5.0 Tolerance cm3/1000 str. = 3.0 Check tolerance on3/10008. +: 3.0 Shutoff solenoid volt : 2 TIMING-DEVICE TRAVEL DIFFERENCE Rated speed rpm : 1250 SV travel mm : 0.5 Tolerance mm + : 0.2 Check tolerance mm + : 0.3 Shutoff solenoid Volt : 12 wiz START TRANSITION T rates speed rpm: 310 Del. quantity’ m3/1000 strokes Tolerance cm3/1000 str. +: 15.0 Shutoff solenoid Volt : 2 30.0 Raced speed rpn : 210 Del. quantity em3/1000 strokes : 60.0 Tolerance m3/1000 str. +: 15.0 Shutoff solenoid voit : 2 ASSEMBLY AND ADJUSTMENT DIMENSIONS Dimension K mm: Tolerance m + : Dimension KF mn: 5,5 Tolerance m + : Dimension MS mm: Tolerance mm + : 0,2 micRoswiTcH SET om 3 0,8...3,0 2 7/5..8,5 End of test-specification sheet