Certificado de Inspeção e Materiais - 11641805 - psv-001-d
Certificado de Inspeção e Materiais - 11641805 - psv-001-d
___________________________________________________________________________
Certificado de Inspeção Tipo 3.1 Conforme Norma DIN EN 10204
Certificado Conforme Diretriz de Equipamentos Pressurizados 2014/68/EU
___________________________________________________________________________
LESER Ltda., Rua Ipadu 521, Rio de Janeiro - RJ, CEP 22.713-460
Este certificado confirma que as válvulas de segurança e alívio LESER mencionadas abaixo são fabricadas e certificadas atendendo todas as normas à nível
mundial.
1 DESCRIÇÃO DA VÁLVULA Válvula de segurança e alívio High Performance, Tipo 441 ANSI,
Castelo fechado, Capuz à prova de gás H2,
para vapor, gases e líquidos
TAG Nº. LESER Ltda. Job Item Nº. Nº. de Série: Material do Corpo Conexões: Pressão nominal:
Nº.: Entrada | Saída Entrada | Saída
PSV-001-D 20430739 10 11641805 1.0619/WCB/WCC NPS 2" | NPS 3" 150 lbs | 150 lbs
LESER Válvulas de Rua Ipadu, 521 – Taquara Fone +55 21 3195 5350 LESER - The Safety Valve
Rio de Janeiro – RJ Fax +55 21 2573 0083
Segurança Ltda. CEP: 22713-460, Brasil E-Mail [email protected]
__________________________________________
Job N° 20430739 / 10 / Ser.N° 11641805 /Folha 2 / 2
Diretriz DIN EN DIN EN 12266 Código ASME API AD2000 Merkblatt Procedimento
ISO LESER
2014/68/E 4126-1 Parte 1 Parte 2 Sec.VIII Div.1 526 527 576 A2 A4 HPO LGS
U Anexo 1
Pressão de calibração 3.2.3 6.5 UG 136(d)(4) 4.2 2/3/4 6.2.14 11.1 LGS 0202-E
à frio (CDTP) 11.4
Estanqueidade da sede 6.6 4.4 (P12) UG 136(d)(5) 4.3 2/3/4 6.2.17 LGS 0201-E
5 TESTES
Os testes apresentados a seguir foram executados baseados nos procedimentos LESER Ltda:
Teste de Pressão de Calibração à Frio (CDTP) LGS 0202-E
Estanqueidade da sede LGS 0201-E
Teste de contrapressão LGS 0201-E
Operação LGS 0217-E
6 CERTIFICADO DE CONFORMIDADE
Através das assinaturas dos Profissionais Certificados (CI) descritas abaixo, certificamos que as declarações feitas neste relatório estão corretas e que todas
asinformações referentes ao modelo, material, construção e fabricação dos dispositivos de segurança e alívio de pressão estão em conformidade com
asexigências do Código ASME Seção VIII, Divisão 1 para Caldeiras e Vasos de Pressão.
LESER Válvulas de Rua Ipadu, 521 – Taquara Fone +55 21 3195 5350 LESER - The Safety Valve
Rio de Janeiro – RJ Fax +55 21 2573 0083
Segurança Ltda. CEP: 22713-460, Brasil E-Mail [email protected]
__________________________________________
1 2 3
Hersteller
Ugine
Serial # 11641805 / Batch # 02R7Q
Avenue Paul Girod - CS 90100 ABNAHMEPRÜFZEUGNIS 3.1
73403 Ugine Cedex Frankreich EN 10204 / 3.1
www.ugitech.com
Code 13655
4 6 7
Werkzeugnis : Herstellerzeichen :
Alle UGITECH-Produkte wurden gemäß dem mindestens mit ISO 9001
zertifizierten Qualitätssystem und je nach Kundenanfragen bei
der Bestellung gemäß den Normen IATF 16949, EN 9100/EN9120,
8
ISO 13485, Code RCCM und/oder ASME Abschnitt III, Prüfstempel :
PED 2014/68/EU, AD2000 W0 hergestellt. Die chemischen Analysen
und die charakteristischen mechanischen Tests wurden von Labors
mit ISO/CEI 17025-Akkreditierung durchgeführt.
9 10 11 12
Besteller : Kundenbestellnummer : Bestellnummer: Lieferschein Nr :
43432 IMS Deutschland GmbH 1049508953 K. Stahma 869202 40 84047310 000010
13
Erzeugnisform :
UGI 4404 STAB GESCHLIFFEN POLIERT LÖSUNGSGEGLÜHT H9 RUND 55,000MM LONG. 3,000M +100,000MM -200,
000MM 10015254
14 15 16 17 22
Erschmelzungsart : Chargen : Schmelz Nr : Gewicht :
EAF + AOD + CC 1848FT7600 844089 8814 kg
18 19 20 21
Stueckzahl : Profil : Abmessung : Verschmiedungsgrad :
157 rund 55,000 mm 16,5
24
Bezugsnorm :
AD 2000 W2 ED 09.2016 1.4404/4401 EN 10272 : 2016-11 1.4404/4401
NACE MR0175/ISO 15156-3:2015. 316/316L ASTM A182/A182M-18 F316L/F316
ASTM A276/A276M-17 TYPE 316L/316 ASTM A479/A479M-18 TYPE 316L/316
ASME SA182/182M-17 Sec.IIPartA F316L/F316 ASME SA276/276M-17 Sec.IIPartA TYPE 316L/316
ASME SA479/479M-17 Sec.IIPartA TYPE 316L/316 AD 2000 W10 ED 05.2016 1.4404/4401
NACE MR0103/ISO 17945:2015. 316/316L EN 10088-3 ED2014 1.4404/4401
PED 2014/68/EU
25
Kundenspezifikation : Lastenheftänderung Lastenheftänderung Empfang Datum Reserven
Nr Datum
LV1023 IMS REV 04 12/2017
LDES 3040.01-REV 10
T°C Probe Nr Marke n° Streckgrenze Streckgrenze Zugfestigkeit Bruchdehnung Bruchdehnung Einschnürung HBW Hv HRb HRc
Richtung Rp 0,2% Rp 1% RM 5D 4D Z 2,5/187,5 5
°C MPa MPa MPa % % %
Min 205 240 515 45 40 50
Max 690 215 22
_____________ ______ _________________________________________________________________ _______ _______________
20 GV1T 1201 L 305 345 572 50 52 76 164 <22
20 GV1T 1202 L 336 376 593 54 56 79 170
Kerbschlagzähigkeit 301
T°C Probe Nr Form Richtung Min Einzelwerte Mittelwerte Seitliche Breitung Kristallinitätsgrad
°C J J J mm
20 GV1T KISOV L 100 221 222 207 217
20 GV1T KISOV L 0 224 206 215 215
ZUSATZINFORMATIONEN
Korrosion : 700
INTERKRISTALLINE KORROSION BESTÄNDIG NACH EN ISO 3651-2 VERFAHREN A : I.O
INTERKRISTALLINE KORROSION BESTÄNDIG NACH ASTM A262 METHOD E
Zerstörungsfrei Prüfungen : 701
T°C Test N° Marker n° Yield strength Yield strength Tensile Elongation Elongation Red. Area HBW Hv HRb HRc
Direction Rp 0,2% Rp 1% strength RM 5D 4D Z 2,5/187,5 5
°C MPa MPa MPa % % %
Min 205 240 515 45 40 50
Max 690 215 22
_____________ ______ _________________________________________________________________ _______ _______________
20 GV1T 1201 L 305 345 572 50 52 76 164 <22
20 GV1T 1202 L 336 376 593 54 56 79 170
Notch Toughness 301
T°C Test N° Type Direction Min Individual values Average Lateral Expansion Cristallinity level
°C J J J mm
20 GV1T KISOV L 100 221 222 207 217
20 GV1T KISOV L 0 224 206 215 215
ADDITIONAL INFORMATION
Corrosion : 700
INTERCRYSTALLINE CORROSION RESISTANT ACC.TO ISO 3651-2 PRACTICE A
INTERCRYSTALLINE CORROSION RESISTANCE ACCORDING TO ASTM A262 PRACTICE E : CONFORM
Non destructive testing : 701
Code 13655
www.ugitech.com
Supplementary information CEV: %C+%Mn/6+(%Cr+%Mo+%V)/5+(%Ni+%Cu)/15, Declared that the castings are free from radioactive contamination.
Quality Level The casting conforms to requirements of EN10213/ASME SA216, quality level "D" according to fulfilled
DIN 1690 Part-10
BN IF 359-01 (as specified in LDeS_3290.04-EN) fulfilled
The castings conforms to NACE STANDARD MR0103-2015. fulfilled
MSS-SP-55.
Tensile test carried out at Room Temperature, Mechanical properties are represented from
fulfilled
seperately casted test bar (Keel Block) as per Fig.1 of ASTM A1067.
Visual inspection and
Without objections fulfilled
dimension check
Assessment
Castings fulfil the requirements of LDeS_3289.07-EN, LDeS_3290.04-EN fulfilled
Inspection representative Stamp
23.05.2019
Name : S.PADMAVATHY
Date of validation Official position : MANAGER-QA
Cert. No: The entries of this certification are complete. fulfilled
Check of this
Code-No:
certificate by The requirements of LDeS_3289.07-EN, LDeS_
LESER QM Approved: 3290.04-EN as well as AD-2000 W5 and ASME fulfilled
LESER internal entries
Date: Code VIII are fulfilled.
Ordering by LESER-Order-No
LESER customer Cust. TAG - No:
This Certificate was issued by DP-equipment and is valid without signature
LAB/FO/61 REV.00 dt:20.11.2012
Serial # 11641805 / Batch # YB9852
ANUGRAHA VALVE CASTINGS LIMITED
391/2, S.G.PUDUR, ARASUR VILLAGE, COIMBATORE - 641 407, INDIA.
ANNEXURE to Inspection Certificate No: LE/10034 DT : 23.05.2019
YB9856 12 819001664 213.00 0.192 0.42 0.95 0.011 0.022 0.052 0.016 0.024 0.011 0.009 0.369 0.112 3.00 346.75 530.68 29.20 60.07 141 AT 20°C Min.Avg 27J 120 106 118 114.7
YB9858 11 819001664 195.25 0.193 0.43 0.94 0.012 0.023 0.069 0.021 0.007 0.008 0.010 0.369 0.115 3.00 336.50 520.79 29.45 63.32 141 AT 20°C Min.Avg 27J 106 112 94 104.0
YB9851 7 819001664 124.25 0.203 0.39 0.94 0.011 0.021 0.070 0.017 0.006 0.002 0.010 0.377 0.105 3.00 324.85 520.28 25.63 55.52 140 AT 20°C Min.Avg 27J 102 100 112 104.7
YB9852 7 819001664 124.25 0.196 0.42 0.95 0.011 0.021 0.062 0.017 0.008 0.004 0.009 0.371 0.100 3.00 320.63 513.96 28.60 53.84 140 AT 20°C Min.Avg 27J 96 98 100 98.0
ZD2178 4 819001664 71.00 0.189 0.41 0.96 0.012 0.024 0.071 0.026 0.002 0.002 0.013 0.367 0.114 3.00 330.64 517.47 30.82 56.62 140 AT 20°C Min.Avg 27J 94 110 96 100.0
ZD2179 4 819001664 71.00 0.192 0.40 0.97 0.009 0.022 0.067 0.021 0.003 0.002 0.013 0.370 0.106 3.00 338.11 519.09 27.72 60.99 140 AT 20°C Min.Avg 27J 98 112 106 105.3
YB9871 3 819001664 53.25 0.201 0.43 0.96 0.011 0.021 0.071 0.084 0.005 0.002 0.009 0.383 0.171 3.00 329.57 530.83 27.97 51.49 141 AT 20°C Min.Avg 27J 92 116 112 106.7
YB9865 4 819001665 71.00 0.198 0.40 0.94 0.011 0.020 0.053 0.044 0.006 0.003 0.009 0.371 0.115 3.00 343.98 535.10 29.68 55.48 141 AT 20°C Min.Avg 27J 114 124 112 116.7
S.PADMAVATHY
MANAGER-QA
WORKS INSPECTOR
Serial # 11641805 /
Batch # YB9852
Serial # 11641805 /
Batch # YB9852
Abnahmeprüfzeugnis 3.1 /
Inspection Certificate 3.1 EN 10204
Das Zeugnis wurde per EDV erstellt und ist ohne Unterschrift gültig. /
This certificate is written digitally and requires no handwritten signature.
Serial # 11641805 / Batch # 02F37
INSPECTION CERTIFICATE
Acc. to European Standard EN 10204 - 3.1
Point Essence
Foundry Name Address Trade Mark
Magna Electro Castings Ltd Thamaraikulam post,Kinathaukadavu,
Pollachi Taluk,Coimbatore Dist, Tamilnadu-
642109,India
Inspection Certificate Certificate No: Date of delivery: 29/Jun/2019
With consent of: TUV NORD for EN JS 1020 DIN EN 1563 Qualification No: 07 202 1423 WZ 1368/09
List of delivery Pos No. Number of Pieces Article No Unit Weight Heat No Test No
See Annexure
Chemical Composition Pos No. C Si Mn P S Cr Mo Ni Cu V Mg
Required Min 3.40 2.45 0.00 0.000 0.000 0.00 0.00 0.00 0.00 0.030
Max 3.70 2.70 0.40 0.050 0.020 0.05 0.00 0.05 0.10 0.060
Actual Value
See Annexure
Mechanical Properties Pos No. Rm Tensile strength Rp Yield Strength A Elongation After Z BHN Hardness KV[J] Impact Value Charpy-V[J]
[N/Sq.mm] 0.2% [N/Sq.mm] fracture[%] Reduction DIN EN 10045-1 [J]
area[%]
x
Visual Inspection and Without objections fulfilled
dimension check
LESER Internal entries Check of this certificate Cert No The entries of this certification are complete fulfilled
by LESER QM Code No The requirements of LDeS 3290.02-EN fulfilled
Approved The requirements of AD-2000 W3/2 fulfilled
Date The requirements of ASME Code VIII fulfilled
Ordering by LESER LESER-Order-No
customer
Customer-TAG-No
Annexure
Component Name Article No Unit Wt Kgs Invoice Number Pallet No
Bonnet V50 (G) 141280004 141.2850.9000 5.6 77/29.06.19 822
Chemical Composition ( % Wt ) Mechanical Properties
Rm Rp Yield Elongatio
KV (J) Impact Values Charpy V
Tensile Strength n After
Heat No Qty C Si Mn P S Cr Mo Ni Cu Mg BHN ASTM A370/ISO 148 J (J)
Strength 0.2% Fracture
Min 0 J at 0 c ø
N/Sq.mm N/Sq.mm %
18/06/19 40 3.600 2.520 0.270 0.026 0.007 0.031 0.000 0.000 0.040 0.033 446.36 348.26 22.13 145-150
27/09/18 5 3.580 2.535 0.255 0.017 0.011 0.000 0.000 0.000 0.083 0.038 432.62 318.83 22.09 145-150
10/10/18 6 3.546 2.674 0.300 0.017 0.009 0.020 0.000 0.000 0.054 0.032 430.66 292.34 21.11 159-162
Besondere Prüfungen und Bemerkungen / Essais particuliers et remarques / Special tests and remarks:
wirbelstrom-rissgeprüft / eddy current crack tested / verwechslungsgeprüft / mixed up tested
Ultraschall-geprüft / ultrasonic tested gem. AD 2000 A4 DIN EN 10308
KV -50 °C = Joule (Werte nur informativ)
gem. DINEN10273,AD2000 W13,ASME SECII SA 105,NACE MR0175
Material ist normalisiert + geschält
Markierung / marquage / marking: beschildert, Chargen-Nr., Qualität
Besichtigung + Maßkontrolle = ohne Beanstandung / inspection + contrôle mesure = sans réclamation / inspection + dimensional check = without complaints
Dieses Zeugnis wurde mit EDV erstellt und gilt ohne Unterschrift: Dipl.-Ing. Guido Olschewski - Leiter Qualität und Entwicklung Hersteller / producteur / manufacturer:
Wir bestätigen, dass die Prüfergebnisse den vereinbarten Lieferbedingungen entsprechen. Steeltec GmbH
Nous confirmons la confomité des resultats d'essai avec les conditions de livraison convenues.
We confirm, that the test results are in accordance with the terms of delivery agreed. Düsseldorf
Serial # 11641805 / Batch # 02UK9
Code 13658
Contaminated material
In February 2009 the German ministry of the environment has provided the informatlon that In several federal
states contaminated steel producis were discovered. lt concerns steei products melted In several Indian steel
mills by accidentally melting down material contamlnated with raclioactive cobait-60.
SCHMOLZ+ BICKENBACH Distributions GmbH in Germany has not purchased material from the mills
concerned. Quality demand of the SCHMOLZ+ BICKENBACH group is to provlde the market with high-grade
material. This material is provided out of productlon of our own mills and from certifiecl leading steel
proclucers wlth whom we have been cooperatlng successfully for decades.
In order to meet our demand to provide our customers only with high-grade steel products, we have been
instructing our partners in the steel industry for many years to certify absence of radioactive radiation in thelr
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Serial # 11641805 / Batch # 02UK9
Code 13658
Aktuelle Kundeninformation
IJll Februar 2009 hat das Bundesumweltministerium informiert, dass in mehreren Bundesländern radioaktiv
kontaminierte Stahlerzeugnisse aufgefunden wurden. D9b.ei handelt es.sich um Stahlerzeüg'nisse, die durch
unbeabsichtigtes Einschmelzen von mit radioaktivem ·Kobalt-60 belastetem Material in mehreren indischen
Stahlwerken erschmolzen wurden,
SCHMOLZ+ BICKENBACH hat kein Material voh den betroffenen Stahlwerken öezogen. Der Qualitätsanspruch
der SCHMOLZ+ BIC.KENBACH. Gruppe ist es, den deutschen Markt mit hochwertigem Material zu versorgen ..
Dies aus der Produktion der eigenen Werke und von zertifizierten führe·ncten Stahiherstellern, mit deheri wir
�eit Jahrzehnten erfolgreich zusammenarbeiten.
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Sitz der Gesellschaft: Qüssefdorl o(, Jürgen Olbtich (CEO) /BAN DE15 430,j 0036 0390 0339 00 0
Reglslergeric.h!: DOsse(dorl, HRB 54575 Jose Berthelier BIC COBADEFFXXX
Eupeher Str. 70 • 40549 DüS�ldorf Tors!en Möller BNP Paribas SA: � DNV•GL
Usl.-1D.-Nr.: DE 250 596 295 Thlerry Philip'pe iBAN'DE68 370105004220 3B80 13 �� -�·'
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