5

PWM_PA PWM_PB
D

Gate_PA Gate_PB Gate_CHA Gate_CHB Gate_SA1 Gate_SA2 Gate_SB1 Gate_SB2 DC_18 DC_5 DC_0 Bridge_A Bridge_B +3.3V +12V GND

Gate_PA Gate_PB Gate_CHA Gate_CHB Gate_SA1 Gate_SA2 Gate_SB1 Gate_SB2 DC_18 DC_5 DC_0 Bridge_A Bridge_B DCB_SOLAR DCB_BAT GND_BAT
GND +3.3V +12V GND Power Circuit

U_sense_DC1 U_sense_DC2 I_sense_S1 I_sense_S2 U_sense_PL1 U_sense_PL2 V_DC_S_pos GND_S +36V DCB_pos Power_Line_1 Power_Line_2 EA Power_SW Fault_FB Fault_PP Opto_C DC_5_C
GND Gnd_S

U_sense_DC1 U_sense_DC2
D

PWM_CHA PWM_CHB PWM_SA PWM_SB Fault_FB

I_sense_S1 I_sense_S2 U_sense_PL1 U_sense_PL2 V_DC_S_pos GND_S +36V DCB_pos DC_5 DC_0 DCB_BAT DCB_SOLAR +5VA GND GNDA
GNDA Analog sensing

U_sense_P I_sense_P U_sense_S I_sense_S U_sense_BAT U_sense_DCB

MOSFET Drivers +3.3V

C

+12V

+3.3V +12V GND

+5VA +1.65V_REF +3.3VA

+1.65V_REF

+3.3VA

DC_5 DC_0 DCB_BAT DCB_SOLAR

J1

3
Power_Line_2 EA Power_Line_1

C B A

Power Line 230V AC

2 1

DCB_BAT

PWM_PA PWM_PB PWM_SA PWM_SB PWM_CHA PWM_CHB

U_sense_DCB U_sense_P I_sense_P U_sense_S I_sense_S U_sense_BAT Opto_C Fault_PP Power_SW DC_5_C

U_sense_DCB U_sense_P I_sense_P U_sense_S I_sense_S U_sense_BAT Opto_C Fault_PP Power_SW DC_5_C

CTB9550/3AO

+3.3VA

GNDA

Control +3.3VA
B

+3.3V +5VA GND +12V

K_DC

+3.3V

+5VA

GND

GNDA DCB_SOLAR DCB_BAT GND_BAT RE_2C-24V FQP47P06

+36V

+12V +3.3V +3.3VA +5VA +1.65V_REF

+12V +3.3V +3.3VA +5VA +1.65V_REF

BAT + BAT J2

A B

1 2

4 3 2

5 6 7 1
Q1 2

DCB_pos 3 1
D1 MMSZ5245B DCB_pos Power Supplies

GND GNDA
GND GNDA

K1

K_DC

24-40V/15A
J3

PANEL_1 +
A

A B A B
J4

1 2 1 2
R2 22K

PANEL_1 PANEL_2 + PANEL_2 -

15V
R1 22K

Freescale Semiconductor RCSC

C2 3.3UF C92 3.3UF 1. maje 1009 765 61 Roznov p. R. Czech republic, Europe This document contains information proprietary to Freescale Semiconductor and shall not be used for engineering design, procurement or manufacture in whole or in part without the express written permission of Freescale Semiconductor. ICAP Classification: FCP: ____ FIUO: X PUBI: ____ Designer: Drawing Title: r61418

Solar_Panel_Inverter
Block Connection

Drawn by: r61418 GND Approved: r61418

Page Title:

Size B Date:

Document Number SCH-00413_00 Monday, February 21, 2011 Sheet

1

Rev 3 1 of 1

+3.3V J5 GNDA I_sense_P U_sense_P U_sense_BAT

R49 3.3K

C19 1uF

U22

1 2 3 4 5 6

VDD1 GND1a RxD RE DE TxD NC1 GND1b

ADM2484E

RxD

VDD2 GND2a A B Z Y NC2 GND2b

16 15 14 13 12 11 10 9

RS485-VDD RS485-A J6

I_sense_P U_sense_P U_sense_BAT

RS485-B

TxD

1 2 3 4
HDR 1X4 WLOCK

GNDA

B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 B19 B20 B21 B22 B23 B24 B25 B26 B27 B28 B29 B30 B31 B32

+5VA GNDA2 AN0 AN2 AN4 AN6 AN8 AN10 AN12 AN14 GNDA3 +3.3V GND1 TM0 TM1 TM2 TM3 TM4 TM5 I/O_1 MISO MOSI SCLK SS I/O2 SCI_TxD SCI_RxD I/O_3 I/O_4 I/O_5 +15V GND3

+3.3VA GNDA1 AN1 AN3 AN5 AN7 AN9 AN11 AN13 +15VA GNDA4 +5V GND2 PWM0 PWM1 PWM2 PWM3 PWM4 PWM5 PWM6 PWM7 PWM8 PWM9 GND4 FAULT_1 FAULT_2 SDA SCL I/O_6 I/O_7 I/O_8/SCI1_TxD I/O_9/SCI1_RxD

A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 A21 A22 A23 A24 A25 A26 A27 A28 A29 A30 A31 A32

+3.3VA GNDA I_sense_S U_sense_S U_sense_DCB

I_sense_S U_sense_S U_sense_DCB

D

GNDA

R50 470

7 8

C26 1uF RS485-GND

+3.3V GND RELAY RELAY_P

GND

+3.3V GND PWM_PA PWM_PB PWM_SA PWM_SB PWM_CHA PWM_CHB

PWM_PA PWM_PB PWM_SA PWM_SB PWM_CHA PWM_CHB

+3.3V

FAULT_LED OFF_GRID_LED START_SW OFFGRID_SW R53 10.0K R54 10.0K TxD RxD

GND FBFault Fault_PP

R51 220
C

R52 220 J8

Fault_PP

J7

1
J10

FAULT_LED

START_SW

1
J9

GND

CONN PCI EXP 64

OFF_GRID_LED

OFFGRID_SW

2
GND

DCB_BAT DC_5_C R55 1.5K R147 R146

B

DC_5_C

+3.3V

+3.3V +5VA C36 U24 Vcc A

1.5K

D3 RLS4148

1.5K LED GREEN 8mA

J11

R163 220 U27

R22 4.7K

0.1UF

6 4

1
B

1
K_DC

4 3

FBFault

Vo

RELAY_P 2

NC
GNDA

3 2Opto_C

R58 3.3K RELAY

C Gnd PC900V0NSZXF

PS2561

Opto_C

1
R59 10.0K

DCB_BAT +5VA +3.3V +3.3VA GNDA

A

DCB_BAT +5VA GND +3.3V +3.3VA GNDA GND

Q2 BSS138LT1G

Power_SW

Freescale Semiconductor RCSC

1. maje 1009 765 61 Roznov p. R. Czech republic, Europe This document contains information proprietary to Freescale Semiconductor and shall not be used for engineering design, procurement or manufacture in whole or in part without the express written permission of Freescale Semiconductor. ICAP Classification: FCP: ____ FIUO: X PUBI: ____ Designer: Drawing Title: r61418

GND

GND Drawn by: r61418 Approved: r61418 Page Title:

Solar_Panel_Inverter
Control Board Header

Size B Date:

Document Number SCH-00413_00 Tuesday, November 09, 2010 Sheet

1

Rev 3 1 of 1

+2.50V

+36V
D

+36V

1 13 11
R104 47K

U15

LM5010A

NC1 VIN RON/SD

NC14 BST SW SGND EPAD

14 3 2

FB

C47 0.022UF

+12V

1 8 1 4
L12 150uH D21 STPS340

+11.8V +12V

L13

U16 LM317MDT

3
600OHM R106 470 + C52 470uF R108 470

7
C65 0.22UF C48 2.2UF C55 4700PF

VCC

SS RTN NC7

ISEN NC8

12

15

R105 6.8K

ADJ

10

VIN

VOUT

+5VA

R107 240 C50 1uF R111 1.5K R112 1.5K C51 10UF

C64 0.47UF

R110 1.80K

C53 10UF J17

C54 2.2UF

LED GREEN 10mA

GND

GND

GNDA GND

DCB_pos R113 47K R114 3.3K BZM55C27 D22

GNDA C56 0.22UF

C

+27V U17 +12V FAN8303

2
R119

R115 47K

R116 47K

R117 10.0K

R118 22K

VIN EN COMP SS GND

BS SW FB

1 3 5

C57 0.022UF L14

+3.3V L15 R120

+3.3VA

7
10.0K

1
10UH

2
600OHM 1.0K R121 5.1K D24

U18A LM393M_NL 1

+1.65V_REF

1 2
Q12 BSS138LT1G

2 1
R122 10M D23 MMSZ8V2T1G GND

R123 120K C58 10nF

Cathode R132 10.0K D25 R124 22K C59 22UF C60 22UF C61 2.2UF Anode LM4041

FB

1000PF
B

R131 2.21K
B

GND

C63 1000PF +27V GND GNDA

R128 47K

GNDA U18B L16

R129 1.5K R130 47K

5 + 6 4

7
LM393M_NL GND

600OHM

GNDA

Freescale Semiconductor RCSC

GND 1. maje 1009 765 61 Roznov p. R. Czech republic, Europe This document contains information proprietary to Freescale Semiconductor and shall not be used for engineering design, procurement or manufacture in whole or in part without the express written permission of Freescale Semiconductor. ICAP Classification: FCP: ____ FIUO: X PUBI: ____ Designer: Drawing Title: r61418

C62

STPS340

R125 1.80K

R126 47k

Solar_Panel_Inverter
Power Supplies

Drawn by: r61418 Approved: r61418

Page Title:

Size B Date:

Document Number SCH-00413_00 Wednesday, January 26, 2011 Sheet

1

Rev 3 1 of 1

+12V U10 R61 22K

D

R66

5.6

1 2 3

Vdd1 IN EN GND1

Vdd2 OUT2 OUT1 GND2

8
R62

7 6 5
C24 2.2UF 10

Gate_PA U23 DC_18

R134

5.6

VCC OUTA

PWM_PA R63 4.7K

1 7 2
G_OUTA G_OUTA G_OUTB

D10 UF4007 U8

FAN3122

1 2 3 4

HIN LIN COM LO

VB HO VS VDD

8 7 6 5
C9 0.47UF

1
D13 MMSZ5245B-15V Bridge_A Gate_SA1

GND

GND

OUTB

5 3 6
GND R100 4.7K G_OUTB

+12V U12 R67 22K

Fault_FB

NL27WZ08

R65 4.7K

FAN7390 Gate_SA2 C25 2.2UF DC_0 C49 2.2UF DC_0 R70 5.6
C

1 2 3

Vdd1 IN EN GND1

Vdd2 OUT2 OUT1 GND2

8
R68 10 Gate_PB

R31

7 6 5
C28 2.2UF

4.7K C10 DC_0 DC_18 0.47UF DC_5

PWM_PB R69 4.7K

R135

5.6

FAN3122

2
D11 UF4007 U21

GND

U20 +3.3V

G_OUTB

1 2 3 4

+12V U13 R72 22K

PWM_SA

1 2 3

Vdd1 IN EN GND1

Vdd2 OUT2 OUT1 GND2

8
R73 10 Gate_CHA

PWM_SB

1 2 3 4 5 6 7 8
R34 4.7K R76 4.7K 2.2UF C21

7 6 5
C29 2.2UF

GND1a NC1a VDD1 INA INB NC1b GND1b NC1c

ADuM2200

GND2a NC2a VDD2 OUTA OUTB NC2b NC2c GND2b

16 15 14 13 12 11 10 9

HIN LIN COM LO

VB HO VS VDD

8 7 6 5
C7 0.47UF

1
D12 MMSZ5245B-15V Bridge_B Gate_SB1

GND

G_OUTA OUTA OUTB 2.2UF C22

R133 4.7K

R127 4.7K

FAN7390 Gate_SB2 C27 2.2UF DC_0 C67 2.2UF DC_0

B

PWM_CHA
B

4
R75 4.7K

FAN3122 GND

GND

GND

+12V U14 R77 22K

1 2 3

Vdd1 IN EN GND1

Vdd2 OUT2 OUT1 GND2

8
R78

7 6 5
C30 2.2UF 10

Gate_CHB

Freescale Semiconductor RCSC

1. maje 1009 765 61 Roznov p. R. Czech republic, Europe This document contains information proprietary to Freescale Semiconductor and shall not be used for engineering design, procurement or manufacture in whole or in part without the express written permission of Freescale Semiconductor. ICAP Classification: FCP: ____ FIUO: X PUBI: ____ Designer: Drawing Title: r61418

PWM_CHB R79 4.7K

A

FAN3122

GND

GND

Solar_Panel_Inverter
Drivers

Drawn by: r61418 Approved: r61418

Page Title:

Size B Date:

Document Number SCH-00413_00 Tuesday, November 02, 2010 Sheet

1

Rev 3 1 of 1

R81 C33 Gate_PA

Q6

FDH3632

FQA19N60 Q4 10

FQA19N60 Q8 R80

10 Gate_SB1

1
C46 4700PF R109 10 D29 T1

1
L3 150uH

Gate_SA1

D6 D8 UF4007 UF4007

1 3
R83 1.5K C99 1uF

50mOhm : (DC_5 = +5.0V) R/R = 33k/1k2 - 3.5A R/R = 23k/1k2 - 5A

DC_5

I_sense_PA1 R145 R005 I_sense_PA2 C35

4.7uF C31

1 3 7 2 1
PF60SA60DS C94 0.15UF D26 +

2 3

DC_400

R82 1.5K C68 0.15UF

R6 20.0k R10 2.2K U3 C72 0.1UF R144 R102 2.2K R7 1.5M R138 Opto_C_R

R84 2.2K GND

2200UF

1 2 20 19 3 4
10 R137

C93 0.15UF Bridge_A Bridge_A Bridge_B Bridge_B

175mV=3.5A

GND

13 12 3 2 8
ETD49

+IN -IN

V+

+ +

390

C66 330uF 1.8MOHM R142

3 4

VOUT V-

Fault_FB

1
PF60SA60DS Therm_1 GND

DC_0 R99 0.05

R92

10 Gate_SB2

1.0K C73 1000PF DC_0

1 3
R85 1.5K

I_sense_PB1

2200UF C32 C45 4700PF 4.7uF

D7 D9 UF4007 UF4007

1 3
R136 1.5K

Gate_PB

Gate_SA2

I_DCB_Fault+

Q7

FDH3632

+36V

+36V

R95 DCB_pos R005

R155

330

Fres=2400Hz for 2x2.2mH Fres=1960Hz for 2x3.3mH

Bridge_A

K2

1 4

L4

2 6 3
C34 1.0uF

7 5 2 3 4 8
DC_18 HRM1-S-12V

Fres=4380Hz for 2x6.8mH + 0.1uF Fres=11260Hz for 2x1mH + 0.1uF Fres=16424Hz for 2x0.47mH + 0.1uF
C75 Power_Line_1
C

Bridge_B

2x3.3mH

2 1

3
C97

2 1
0.15UF R87

3
C74

2x6.8mH

2x6.8mH

R88 2.2K

I_sense_PB2 R160 R005

2200UF C1 +

17 18

FQA19N60 Q5 10

FQA19N60 Q9 R94

R15 1.2K

LMV7235M5

2200PF RV1 20S0271 EA C76 2200PF Power_Line_2 I_sense_S1 I_sense_S2 U_sense_PL2

For R148=22k - Limit=30A For R148=33k - Limit=20A

0.145V C77 0.1 UF

+3.3V R148

4
L6

4 2
L5 0.15UF

22K R143 1.0K GND

C69 1uF R150 4.7K DC_5

D4 RLS4148

0.1

I_Out1

R156

330

R157

1.0K

U19

+IN -IN

V+

R149

VOUT V4

Fault_PP

Fault_PP

DC_5_C

J12

J13

I_sense_PA1 1.0K R158 C78 47PF 1.0K

LMV7235M5

Power_SW Opto_C

1 2 3

1 2 3
Opto_C_R

R21 10.0K

1
R60 10.0K

3
Q3 BSS138LT1G C98 0.01UF DC_0

I_sense_PA2

GND

Opto_C

R90 1.2k

R91 1M

R93 750k

R89 750k

R86 750k

For R152=22k - Limit=30A For R152=33k - Limit=20A

0.145V C80 0.1 UF

U_sense_PL1

R152

22K R151 1.0K GND

C81 1uF

R14
B

1.0K

U5

+IN -IN

V+

3
R153 I_sense_PB1 1.0K R159 C79 47PF 1.0K

D14 RLS4148

DC_400

+12V +3.3V

J14 FAN

VOUT V4

R169 43K U_sense_DC2

R166 22K R164

R141 750k

R139 750k

R98 750k

1 2
HDR 1X2

10M R171 10.0K U28

FAN 12V/0.1A

LMV7235M5

+IN -IN

V+

3
R165 Therm_1 10.0K R167 10.0K

R170 4.7K

I_sense_PB2

GND

V-

U_sense_DC1 DC_0

C95 0.1 UF

R168 10.0K

C96 0.1 UF GND

C41 4.7uF

C37 4.7uF

FDP3651U Gate_CHA

1
D16

L8

TP1

TP2 DCB_BAT + C42 220uF

Q10 R101 2.2K

L7 2x300uH

MBR1560

1
47uH D17 MBR1560

TP7

TP6 +12V +5V_sec U25 C82 2.2UF MEV1S1205SC V_DC_S_pos C83 2.2UF GND_S GND_BAT

GND TP5 DCB_SOLAR TP4 C40 4.7uF C39 4.7uF

1 2

VIN GND1

VOUT GND2

4 3

C43 2.2UF

TP3

GND

1
D20

LMV7235M5

R140 750k

R96 1.5k

R97 1M

VOUT 4

1
Q13 BSS138LT1G

FDP3651U Gate_CHB

2 1 2
+15V_isol

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DC_18 R74 390 R71 390 1. maje 1009 765 61 Roznov p. R. Czech republic, Europe This document contains information proprietary to Freescale Semiconductor and shall not be used for engineering design, procurement or manufacture in whole or in part without the express written permission of Freescale Semiconductor. ICAP Classification: FCP: ____ FIUO: X PUBI: ____ Drawing Title: Designer: r61418

3
L9 2x300uH

MBR1560 +12V C86 2.2UF GND C84 2.2UF

1
Q11

C38 4.7uF

C44 4.7uF

R103 2.2K

1 2

VIN GND1

VOUT GND2

4 3

C70 2.2UF

C71 2.2UF

U26

NMK1215SAC

DC_5 D28 1SMB5918B

GND

DC_0

DC_0

Solar_Panel_Inverter
Power Circuits

Drawn by: r61418 Approved: r61418

Page Title:

Size C Date:

Document Number SCH-00413_00 Tuesday, February 22, 2011

1

Rev 3 Sheet 1 of 1

DC_5 U11 C17 2.2UF +5VA GNDA VDD2 OUT+ C20 2.2UF C85 0.22UF R56 46.4k +1.65V_REF R4 220 GND

R30 6.81K

R3 10.0K

Vinmax = +200mV
D

1 VDD1 2 IN+ 3
IN-

8 7 6

R36 3.32K

R18 23.2k

G = 2
8
U4A

+3.3VA

R5 10.0K U2A

+3.3VA

U_sense_DC2 U_sense_DC1 DC_0

2 1
U_sense_DCB

OUT-

C23 1nF R19 3.32K R64

2 3
AD8552 R57 46.4k

4
GND1 ACPL-C78A GND2

45V DC Max

R8 82K

R9 1.0K R13 220

1
C5 1nF

3 4
R12 10.0K AD8552 C6 0.22UF

U_sense_P

G = 8

GNDA

23.2k C87 0.22UF

DCB_SOLAR R16 27.0K GNDA R17 820

GNDA

GNDA R25 6.81K +1.65V_REF R23 220 GND +5VA C11 2.2UF R172 46.4k R37 23.2k R24 10.0K R20 10.0K

+3.3VA

8 6

U2B

45V DC Max 15Vmax/Bat

DCB_BAT +3.3VA

R26 82K

R27 1.0K R28 220

7
C8 1nF

5 4
R29 10.0K AD8552

U_sense_BAT

+5.0V
V_DC_S_pos C14 2.2UF
C

GNDA U7 R39 3.32K

C88 0.22UF R42 23.2k

GNDA R32 27.0K R33 820

C

Vinmax = +-200mVpp
U_sense_PL1 U_sense_PL2 GND_S R176

1 VDD1 2 IN+ 3
IN-

VDD2 OUT+

8 7 6
R45 3.32K C16 1nF R46 23.2k

8 6

U9B

7 5
AD8552

U_sense_S

4
GND1 GND2

5
C89 0.22UF R173 46.4k

R48 23.2k

OUT-

C18 0.1UF

+36V

G = 46.4
+3.3VA
U1

OUT VCC

IN-

ACPL-C78A

G = 8
0 +1.65V_REF

GND

C3 0.22UF
INA169

7A*10mOhm = 70mV
Imax = 7.11A
GNDA DCB_pos

IN+

GNDA R11 46.4k I_sense_P

I_sense_P

GNDA R174 46.4k R38 23.2k

GNDA

C90 0.22UF

+5.0V
V_DC_S_pos C12 2.2UF I_sense_S1 I_sense_S2 GND_S U6 +5VA C13 2.2UF R40 3.32K R41 23.2k

+3.3VA +3.3VA

1 VDD1 2 IN+ 3
IN-

VDD2 OUT+

8 7 6

U9A

2
C15 2n2 R44 3.32K R43

R161 47K

3
AD8552

8 6

I_SENSE_S

I_sense_S

U4B

OUT-

4
GND1 GND2

5
23.2k C91 0.22UF R47

7 5
AD8552

ACPL-C78A

G = 8

GNDA

+1.65V_REF 23.2k R175 46.4k

R162 47K

GNDA

GNDA

GNDA

Freescale Semiconductor RCSC

1. maje 1009 765 61 Roznov p. R. Czech republic, Europe This document contains information proprietary to Freescale Semiconductor and shall not be used for engineering design, procurement or manufacture in whole or in part without the express written permission of Freescale Semiconductor. ICAP Classification: FCP: ____ FIUO: X PUBI: ____ Drawing Title: Designer: r61418

Solar_Panel_Inverter
Analog Sensing

Drawn by: r61418 Approved: r61418

Page Title:

Size C Date:

Document Number SCH-00413_00 Monday, February 21, 2011

1

Rev 3 Sheet 1 of 1