Vehicles with front-wheel drive 1. Cap 2.

Seal o

Renew if damaged

3. Securing screw 4. Gravity/overflow valve o To remove valve unclip upwards out of support o Check valve for through-flow valve vertical: open, valve tilted 45 : closed 5. Angle piece 6. O-ring o

Renew if damaged

7. Vent valve o To remove valve unclip sideways out of support o Before installing remove sealing cap item 1 o Checking =>20-13, Fig.2

8. Earth connection 9. Supply pipe o To fuel filter => Page 20-17 o Clipped onto fuel tank o Check securely seated o Black 10. Return pipe o From fuel filter => Page 20-17 o Clipped onto fuel tank o Check securely seated o Blue or with blue marking 11. Fuel gauge sender (G) o Clipped onto reservoir housing in fuel tank o Removing and installing => Page 20-46

12. Sealing ring o When installing, insert seal "dry" into fuel tank opening o Renew if damaged o Moisten with fuel only when installing flange 13. Union nut, 80 Nm o Remove and install with spanner 3217 14. Connector o Black, 4 pin 15. Flange o 1 16. Fuel delivery unit o Removing and installing => Page 20-39 o Checking fuel pump => Page 20-38 o Clean strainer if soiled 17. Reservoir housing outer part o With suction-jet pump o Part of fuel tank

Note fitting position on fuel tank => Fig.

18. Vent pipe o Check securely seated 19. 25 Nm 20. Fuel tank o Support with engine and gearbox jack V.A.G 1383 A when removing o Removing and installing => Page 20-26 21. Securing strap o Note differing length 22. Bracket o For securing straps 23. 25 Nm 24. Tank flap unit o With rubber cup

 Fig. 1

Installation position of fuel gauge sender

Marking on the sender -1- must align with marking on the fuel tank -2-. Note: After installing fuel gauge sender ensure that the supply pipe and return pipe are securely clipped into fuel tank.

Fig. 2

Checking vent valve

Lever in rest position: Closed Lever pushed in direction of arrow: Open Note: Before installing vent valve remove fuel tank cap.