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Brush Erosion-Dissolution Mechanical Machining

Brush Erosion-Dissolution Mechanical Machining (BEDMM) is a machining process that uses electrochemical dissolution (ECD), electrodischarge erosion (EDE), and friction interactions in a water-glass solution to machine complex shapes that are difficult for conventional machining. BEDMM works by using electrical arcs to melt the workpiece and brush electrodes to remove particles through friction. Key advantages of BEDMM include its cost-effectiveness due to the brush electrodes and ability to finish complex shapes and remove burrs without damaging surfaces. Proper parameter setting, electrode material, and power supply control the intensity of phases in the machining zone.

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Andrew Tan
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394 views8 pages

Brush Erosion-Dissolution Mechanical Machining

Brush Erosion-Dissolution Mechanical Machining (BEDMM) is a machining process that uses electrochemical dissolution (ECD), electrodischarge erosion (EDE), and friction interactions in a water-glass solution to machine complex shapes that are difficult for conventional machining. BEDMM works by using electrical arcs to melt the workpiece and brush electrodes to remove particles through friction. Key advantages of BEDMM include its cost-effectiveness due to the brush electrodes and ability to finish complex shapes and remove burrs without damaging surfaces. Proper parameter setting, electrode material, and power supply control the intensity of phases in the machining zone.

Uploaded by

Andrew Tan
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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Brush Erosion-Dissolution Mechanical Machining

By Andrew Winston S. Tan

What is BEDMM?
Machining by ECD, EDE and friction

interaction, in a water-glass solution o ECD Electrochemical dissolution o EDE Electrodischarge erosion o Water-glass solution sodium silicate plus water

ECM

Electrochemical machining EDM Electrodischarge machining MA Mechanical abrasion

How BEDMM works


Electrical arcs melt the workpiece and

particles are removed by friction

Advantages of BEDMM
Brush electrodes make the process cost-effective

Electrode electrical conductor used to make contact with a nonmetallic parts Brush electrode an electrode that looks like a bottle brush.

Advantages of BEDMM
Finishing components of complex shapes which

are hard for conventional machining

Other facts of BEDMM


Proper parameter setting, hot electrode material,

and type of power supply generator control the intensity of phases occurring in the machining zone. Allows for both the removal of burrs and flushes and the blunting of sharp edges without damaging or undercutting the machining surface. Selection of electrode material produces a uniform layer, which firmly adheres to the core and has a high content of alloying components.

References
El-Hofy, H. (2005). Advanced Machining Processes: Nontraditional and Hybrid Machining Processes. United States of America: McGraw-Hill. Spaldo, S. (2002). Computer Studies of Brush Electrodischarge Machining with Electrode of Alloy Steel and Tungsten, 16th Int. Conf. on Advanced Manufacturing Systems and Technology Proceedings (AMST03), Udine, Italy, pp. 515524. Logan, B;Cheng, S;Watson, V;Estadt, G. (2007). Graphite fiber brush anodes for increased power production in air-cathode microbial fuel cells. Environ Sci Technol. Vol 41, Issue 9.

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