A001340 TB6560AHQ 4-Axis CNC driver PCB
Features
DC 12-36V single power input. Integreted Switch Mode DC-DC Converter as 5V supply. Maximum 36VDC @ 3 amps/phase motor output Suitable for 4, 6, or 8 wire motors Resolution 1,1/2, 1/4, 1/8 1/16 micro stepping output 4 current decay mode : slow, 25% mixed, 50% mixed, fast. 4 step work current can be ajusteble: 25,50,75,100% nominal current Automatic decrease the current , when motors are in idle mode 4 step idle current can be ajusteble: 25,50,75,100% nominal current Fully optoisolated IO and isolated DCDC power to protect PC parallel port. High speed isolate optical coupler on step and direction signals Support 5 isolated inputs for E-stop, Limit/Home Signal, etc... Two Built-in Electromechanical Relays
Works directly with popular CNC software.
03-2009
TOP Side
C7X
R10X
R11X
R9X
VD2X
TB6560AHQ
U1X
R6X Q1 Q2
D7X F1X
C6Y
D1Y D2Y C4Y D3Y D4Y R2Y R1Y D6Y D5Y C5Y D8Y D7Y
C7Y
R10Y
Component Locations
R7Y
R8Y R19 R1
R27
R30
R28
R29
R5Y
R11Y
C1Y
U1 U2Y
U3Y R3 R4 R10
R2
S1Y
C3Y R6 R7 R8 R21 R24 R25 R26 R20
VD2Y
R5
BOTTOM Side(pre-assembled)
80.00
R9Y
VD1Y
U1Y
Y6R
TB6560AHQ
160.00
166.00
F1Y F1Z C6Z
C7Z
R10Z
R5Z
R11Z
D1Z C4Z D2Z D4Z R2Z R1Z D3Z
R7Z
R8Z
U3Z
R14
U2Z
U6
R15
S1Z
C3Z R16
U7
TB6560AHQ
C2Z
Q1Z
D5Z D6Z C5Z D7Z U1Z
VD2Z
R9Z R17
VD1Z
U8 X3 C1 U9
R18
D8Z F1A U10 S2A C2 C6A
D1A X4 D2A C4A D3A D4A D1 U2A L1 R2A U3 R1A D6A D5A S1A D7A U1A U2 C3 D8A C5A X1A U4
C7A
R10A
TB6560AHQ 4-Axis CNC driver kit
R5A
R7A
R8A
U3A
R12 R11
C2A
R6A
C4
R22
VD1A
R13
R9A
VD2A
110.00
TB6560AHQ
C3A
Q1A
R11A
C1A
X1Z
R6Z
X7
C1Z
X1Y
C2Y
Q1Y
X1X
03-2009
C4X C6X D1X D2X U5 D4X D3X R2X D5X D6X C5X D8X R1X U2X X6 S2X K2
VD2 VD1
C1X
R5X
R7X
R8X
U3X
C2X
C3X
Q1X
K1 S1X
R23
X5
VD1X
X1 S2Y S2Z X2
A001340
Parts List
A001340
Reference U1 U2 U3
Type 74HC541 MC34063 SPU02L-05
Count Description 1 OCTAL BUFFER IC. You could use either a DIP or SOIC. 1 DC/DC CONVERTER CONTROLLER IC, Use either a DIP or SOIC 1 2W DC-DC Unregulated Single Output Converter.Use any pin-to-pin compatible 5/5V device with 2W output power. If you don't use relay (K1 or K2) you could use 1W device 4 MOTOR DRIVER IC 4 HIGH SPEED LOGIC GATE OPTOCOUPLER , DIP8 4 GENERAL PURPOSE SINGLE BIPOLAR TIMER IC, 7 Optocoupler, DIP-4 6 Generic Surface mount NPN transistor, SOT23 10 Generic Small Signal _ omitted 8 4 pole DIP-switch Surface mount Diode SOIC8
U1X, U1Y, U1Z, U1A U2X, U2Y, U2Z, U2A U3X, U3Y, U3Z, U3A U4-U10 Q1, Q2, Q1X, Q1Y, Q1Z, Q1A
TB6560AHQ HCPL2631 NE555D PC817 BC846 LL4148 _
VD1, VD2, VD1X-VD1A, VD2X-VD2A D1X-D8X, D1Y-D8Y, D1Z-D8Z, D1A-D8A S1X-S1A, S2X-S2A X1 X2-X7 X1X, X1Y, X1Z, X1A C1, C6X-C6A C2 C3, C4X-C4A, C5X-C5A C4, C2X,C2Y,C2Z,C2A C1X-C1A, C2X-C2A C7X, C7Y, C7Z, C7A R20-R27, R30 R5X-R5A, R6X-R6A, R7X-R7A, R8X-R8A, R9X-R9A, R11X-R11A R1-R8, R10, R19 R10X-R10A R11, R28, R29 R12 R13 H1X-H1A, H2X-H2A, H3X-H3A
DBR25-M (or IDC26) DG301-5.0-2 DG301-5.0-4 ECAP - 47uF/10V ECAP - 470uF/10V ECAP - 470uF/50V C0805 - 330pF C0805 - 100nF TCAP - 10uF/10V R0805 - 1K
1 PC Parallel port connector, Use either a DB25male or IDC26 6 Terminal Block,2-pole,5mm pitch 4 Terminal Block,4-pole,5mm pitch 5 1 9 Electrolytic Capacitor, 4x7mm Electrolytic Capacitor, 8x11mm Electrolytic Capacitor, 10x26mm
5 ceramic chip capacitor 0805 8 ceramic chip capacitor 0805 4 Surface mount Tantalum Capacitor, TYPE A 32 chip resistor 0805
R0805 - 330 R0805 - 100K R0805 - 3K6 R0805 - 1K2 R0805 - 0 Led 3mm
10 chip resistor 0805 4 chip resistor 0805 3 chip resistor 0805 1 chip resistor 0805 1 chip resistor 0805 12 3mm Generic LEDs. The kit should contain different coloured LEDs, but you could use identical ones 4 Resettable Fuse Inductor 330-470uH 0.5A 8 2Watt Current Sense Resistors(NOT WIREWOUND) R(ohm) = 0.5/I
F1X-F1A L1 R1X-R1A, R2X-R2A
K1,K2
BS-115C-5VDC
2 Relay, 5VDC Coil
*Parts shown in green are mounted.
03-2009
Interface and Settings
A001340
X Axis Motor
Power Input Y Axis Motor Z Axis Motor
A Axis Motor
+A- +B-
+A- +B-
GND +12...36V
+A- +B-
+A- +B-
Current Settings MODE Settings Status LEDs (X Axis)
PC LPT Relay port Switch Inputs
03-2009
Interface and Settings Parallel port pinout
DB25 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 IDC26 1 3 5 7 9 11 13 15 17 19 21 23 25 2 4 6 8 10 12 14 16 18 20 22 24
A001340
1
14
13
25
2 1
26 25
DBR-25(male) IDC-26
FUNCTION K2 Relay ON/OFF (Activ High) DIR X STEP X DIR Y STEP Y DIR Z STEP Z DIR A STEP A INPUT 2 INPUT 3 INPUT 4 INPUT 5 K2 Relay ON/OFF (Activ High) INPUT 1 ENABLE A (Activ Low) ENABLE X-Y-Z (Activ Low) GND GND GND GND GND GND GND GND
Switches inputs (Limit/Home/Stop)
Board has 5 optoisolated inputs which can sense the condition of switches. Use Activ low software settings for normal open switches and Activ high for normal close switches
INPUT2
INPUT3
INPUT4
INPUT5
COMMON GND
INPUT1
03-2009
Interface and Settings DIP-SWITCH settings
S1X/Y/Z/A - Current Settings for X/Y/Z/A Axis pole 1-2 - Hold current pole 3-4 - Work current
HOLD CURRENT* 100% 75% 50% 20% 1 OFF ON OFF ON 2 OFF OFF ON ON WORK CURRENT 100% 75% 50% 20% 3 OFF ON OFF ON 4 OFF OFF ON ON
A001340
*NOTE -If the HOLD CURRENT setting is greater than the WORK CURRENT, holding current will be equal to the working current.
S2X/Y/Z/A - Mode Settings for X/Y/Z/A Axis pole 1-2 - Current decay mode settings pole 3-4 - Resolutions settings
DECAY 0%(SLOW) 25%(MIXED) 50%(MIXED) 100%(FAST) 1 OFF ON OFF ON 2 OFF OFF ON ON RESOLUTIONS Full Step 1/2 Step 1/8 Step 1/16 Step 3 OFF ON OFF ON 4 OFF OFF ON ON
03-2009
Circuit Diagram
-ON-
-ON-
1 2 3 4 1 2 3 4
03-2009
R13 0
VDD36
X6 L1 470uH
VDD5
VDD5_PC
1 2 U2 8 DRVE 7 LPK 6 VDD 5 CMP 1 PWK 2 PWE 3 CT 4 GND C4 470p D1 SS14 C2 470uF/10V C3 220uF/63V R12 1K2 R11 3K6 U2X HCPL2631 R5X 1K
DIR_X STEP_X U1X
K2:2
K1:1
K2:1
X5
VD1 PMLL4148
VD2 PMLL4148
1 2 DG301-5.0-2 MC33063D
K1:2
X1 1 2 3 4 U2Y HCPL2631 R5Y 1K
DIR_Y STEP_Y VDD5
R28 Q1 BC846 3K6 8 Vcc 7 OUT1 6 OUT2 5 GND R6X 1K S1X DIPSW-04
3 21 4 CLK CW/CWW ENABLE VMA OUTAP OUTAM NFA PGNDA 18 16 13 14 15 ENABLE_XYZ DIR_X STEP_X
R27 1K
R29 Q2 BC846 3K6
R30 1K
COM
F1X
U1 U3X R6Y 1K OUT VDD H3X 1 R8X 1K S2X DIPSW-04
17 19 MO Protect
D1X
D3X
1 2 3 4 VD1X 3 8 R11X 1K VD2X U2Z HCPL2631 R5Z 1K
DIR_Z STEP_Z
8 Vcc OUT1 7 6 OUT2 5 GND Q1X BC846 GND H2X R7X 1K R9X 1K
5 7 20 6 RESET OSC VDD SGND TB6560AHQ ENABLE_A
D2X R1X
D4X
AP_X AM_X BP_X BM_X
X1X 4 3 2 1 DG301-5.0-4 C4X 470uF/50V
2 3 4 5 6 7 8 9 1 2 3 4 NE555 H1X LED H1 FAULT LED H2 STEP LED H3 WORK/HOLD U2A HCPL2631 R5A 1K
DIR_A STEP_A
A1 A2 A3 A4 A5 A6 A7 A8 8 Vcc 7 OUT1 6 OUT2 5 GND R6Z 1K R10X 100K C7X 4u7 7 6 4 5 2 DISCH TRSH RESET CONT TRIG
1 2 22 23 24 25 TQ2 TQ1 M2 M1 DCY2 DCY1
74HC541 18 B1 17 B2 16 B3 15 B4 14 B5 13 B6 12 B7 11 B8 5 6 7 8 5 6 7 8 4 3 2 1 4 3 2 1
R1 R2 R3 R4 R5 R6 R7 R8
330 330 330 330 330 330 330 330
19 G 1 DIR
D6X
D8X
VDD36
GND_PC
1 2 3 4 U4 PC817 4 3 C6X 47uF/10V C1X 100n C3X 100n R22 1K U5 PC817 4 3
ENABLE_XYZ
8 Vcc 7 OUT1 6 OUT2 5 GND R6A 1K C2X 330p
1 14 2 15 3 16 4 17 5 18 6 19 7 20 8 21 9 22 10 23 11 24 12 25 13
VMB OUTBP OUTBM NFB PGNDB 8 12 9 11 10
D5X R2X
D7X
X7 1 2 DG301-5.0-2 C5X 470uF/50V
R10 330
1 2
COM 330 R23 1K U6 PC817 1 2 R14 330
VDD5 ENABLE_XYZ DIR_Y STEP_Y
DB25M
GND_PC
R19
1 2
1K 4 3 U7 PC817 1 2 R15 330 U8 PC817 1 2 R16 330 U9 PC817 1 2 R17 330
VDD5 ENABLE_XYZ DIR_Z STEP_Z
R20
F1Y
1K 4 3
R21
AP_Y AM_Y BP_Y BM_Y
X1Y 4 3 2 1 DG301-5.0-4
1K 4 3
R24
1K 4 3 U10 PC817 1 2 R18 330 4 3
R25
F1Z
1K
R26
AP_Z AM_Z BP_Z BM_Z
X1Z 4 3 2 1 DG301-5.0-4
U3-20
VDD5
VDD5_PC
U3-10
GND_PC
VDD5_PC
U3 SPR01L-05 4 1 VIN+ VOUT+ DC/DC 3 2 VINVOU-
F1A
GND_PC
C1 47uF/10V
ENABLE_A DIR_A STEP_A VDD5
X2
X3
AP_A AM_A BP_A BM_A
X1A 4 3 2 1 DG301-5.0-4
X4
1 2 1 2 1 2 DG301-5.0-2
A001340
