SERVICE MANUAL
LCD Digital Color TV
AZ2-TK Chassis
9-883-856-01
Version Date Subject
1.0 1/13/2011 No revisions or updates are applicable at this time.
ORIGINAL MANUAL ISSUE DATE: 1/2011
HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
SERVICE MANUAL
LCD Digital Color TV
AZ2-TK Chassis
9-883-856-01
Self Diagnosis
Supported model
MODEL LIST
MODEL COMMANDER DESTINATION MODEL COMMANDER DESTINATION
KDL-22BX325 RM-YD066 CHILE
KDL-22BX325 RM-YD066 VENEZUELA
KDL-32BX325 RM-YD066 CHILE
KDL-32BX325 RM-YD066 VENEZUELA
KDL-32BX326 RM-YD066 CHILE
KDL-32BX326 RM-YD066 VENEZUELA
KDL-32BX425 RM-YD066 CHILE
KDL-40BX425 RM-YD066 CHILE
KDL-40BX425 RM-YD066 VENEZUELA
KDL-22BX325/32BX325/32BX326/32BX425/40BX425 i
TABLE OF CONTENTS
Warnings and Cautions ..................................................................................................................................................................1
Safety-Related Warning ..................................................................................................................................................................2
Safety Check-Out ............................................................................................................................................................................3
Self Diagnosis Functions ...............................................................................................................................................................5
Specifcations..................................................................................................................................................................................9
SEC 1. Disassembly/Part Number Information ..........................................................................................................................11
1-1. Table-Top Stand Assembly Removal ............................................................................................................................. 11
1-2. Rear Cover and Speakers Removal ..............................................................................................................................12
1-2-1. KDL-22BX325 Only ................................................................................................................................................................. 12
1-2-2. KDL-32BX325/32BX326/32BX425/40BX425 Only.................................................................................................................. 13
1-3. A Board, LIPS22/GT32/GT40 (Power) Board and LCD Panel Removal .......................................................................14
1-3-1. KDL-22BX325 Only ................................................................................................................................................................. 14
1-3-2. KDL-32BX325/32BX326/32BX425 Only ................................................................................................................................. 15
1-3-3. KDL-40BX425 Only ................................................................................................................................................................. 16
1-4. Cleaning the LCD Panel Assembly................................................................................................................................17
1-5. Screw Legend................................................................................................................................................................17
1-6. Connectors ...................................................................................................................................................................17
1-6-1. KDL-22BX325 Only ................................................................................................................................................................. 17
1-6-2. KDL-32BX325/32BX326/32BX425/40BX425 Only.................................................................................................................. 17
1-7. Accessories and Packing ..............................................................................................................................................18
1-8. Miscellaneous ................................................................................................................................................................18
1-9. Remote Commander .....................................................................................................................................................18
KDL-22BX325/32BX325/32BX326/32BX425/40BX425 ii
1-10. Wire Dressing Diagrams ................................................................................................................................................19
1-10-1. KDL-22BX325 Only ................................................................................................................................................................. 19
1-10-2. KDL-32BX325/32BX326 Only ................................................................................................................................................. 20
1-10-3. KDL-32BX425 Only ................................................................................................................................................................. 21
1-10-4. KDL-40BX425 Only ................................................................................................................................................................. 22
SEC 2. Service Adjustments ........................................................................................................................................................23
SEC 3. Diagrams ...........................................................................................................................................................................24
3-1. Circuit Boards Location .................................................................................................................................................24
3-1-1. KDL-22BX325 Only ................................................................................................................................................................. 24
3-1-2. KDL-32BX325/32BX326/32BX425/40BX425 Only.................................................................................................................. 24
3-2. Block Diagram ...............................................................................................................................................................25
KDL-22BX325/32BX325/32BX326/32BX425/40BX425 1
CAUTION
These servicing instructions are for use by qualied service personnel only. To reduce the risk of electric shock, do not perform any servicing
other than that contained in the operating instructions unless you are qualied to do so.
CARRYING THE TV
WARNINGS AND CAUTIONS
Disconnect all cables when carrying the TV.
Carry the TV with the adequate number of people; larger size TVs require two or more people.
Correct hand placement while carrying the TV is very important for safety and to avoid
damage.
KDL-22BX325 Only
KDL-32BX325/32BX326/32BX425/40BX425 Only
WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis. The chassis of this
receiver is directly connected to the AC power line.
! SAFETY-RELATED COMPONENT WARNING!!
Components identied by shading and ! mark on the exploded views are critical for safe operation.
Replace all components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. It is
essential that all critical parts be replaced only with the part number specied in this manual to prevent electric shock, re, or other hazard.
Circuit adjustments that are critical for safe operation are identied in this manual.
Follow these procedures whenever critical components are replaced or improper operation is suspected.
NOTE: Do not modify the original design without obtaining written permission from the manufacturer or you will void the original parts and
labor guarantee.
KDL-22BX325/32BX325/32BX326/32BX425/40BX425 2
USE CAUTION WHEN HANDLING THE LCD PANEL
When repairing the LCD panel, be sure you are grounded by using a wrist band.
When installing the LCD panel on a wall, the LCD panel must be secured using the 4 mounting holes on the rear cover.
1) Do not press on the panel or frame edge to avoid the risk of electric shock.
2) Do not scratch or press on the panel with any sharp objects.
3) Do not leave the module in high temperatures or in areas of high humidity for an extended period of time.
4) Do not expose the LCD panel to direct sunlight.
5) Avoid contact with water. It may cause a short circuit within the module.
6) Disconnect the AC power when replacing the backlight (CCFL) or inverter circuit.
SAFETY-RELATED WARNING
(High voltage occurs at the inverter circuit at 650Vrms.)
7) Always clean the LCD panel with a soft cloth material.
8) Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.
9) Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).
10) During the repair, DO NOT leave the Power On for more than 1 hour while the TV is face down on a cloth.
KDL-22BX325/32BX325/32BX326/32BX425/40BX425 3
After correcting the original service problem, perform the following safety checks before releasing the set to the customer:
SAFETY CHECK-OUT
1. Check the area of your repair for unsoldered or poorly soldered connections.
Check the entire board surface for solder splashes and bridges.
2. Check the interboard wiring to ensure that no wires are pinched or touching
high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps, and mounting
hardware have been replaced. Be absolutely certain that you have replaced
all the insulators.
4. Look for unauthorized replacement parts, particularly transistors, that were
installed during a previous repair. Point them out to the customer and
recommend their replacement.
5. Look for parts which, though functioning, show obvious signs of deterioration.
Point them out to the customer and recommend their replacement.
6. Check the line cords for cracks and abrasion. Recommend the replacement
of any such line cord to the customer.
7. Check the antenna terminals, metal trim, metallized knobs, screws, and
all other exposed metal parts for AC leakage. Check leakage as described
below.
To Exposed Metal
Parts on Set
0.15 F
Earth Ground
AC
Voltmeter
(0.75V)
Figure A. Using an AC voltmeter to check AC leakage.
KDL-22BX325/32BX325/32BX326/32BX425/40BX425 4
SAFETY CHECK-OUT
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and from all
exposed metal parts to any exposed metal part having a return to chassis, must
not exceed 0.5 mA(500 microamperes). Leakage current can be measured by
any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A.
Follow the manufacturers instructions to use these instructions.
2. A battery-operated AC milliampmeter. The Data Precision 245 digital
multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM or battery-
operated AC voltmeter. The limit indication is 0.75 V, so analog meters
must have an accurate low voltage scale.
The Simpsons 250 and Sanwa SH-63TRD are examples of passive VOMs
that are suitable. Nearly all battery-operated digital multimeters that have a
2 VAC range are suitable (see Figure A).
HOW TO FIND A GOOD EARTH GROUND
A cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw
on most AC outlet boxes is also at earth ground.
If the retaining screw is to be used as your earth ground, verify that it is at
ground by measuring the resistance between it and a cold-water pipe with an
ohmmeter. The reading should be zero ohms.
If a cold-water pipe is not accessible, connect a 60-to 100-watt trouble-light (not
a neon lamp) between the hot side of the receptacle and the retaining screw.
Try both slots, if necessary, to locate the hot side on the line; the lamp should
light at normal brilliance if the screw is at ground potential (see Figure B).
Trouble Light
AC Outlet Box
Ohmmeter
Cold-water Pipe
Figure B. Checking for earth ground.
KDL-22BX325/32BX325/32BX326/32BX425/40BX425 5
SELF DIAGNOSIS FUNCTIONS
SELF DIAGNOSIS FUNCTION
The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED will automatically begin to fash. The number
of times the LED fashes translates to a probable source of the problem. A defnition of the STANDBY LED fash indicators is listed in the
instruction manual for the users knowledge and reference. If an error symptom cannot be reproduced, the remote commander can be used to
review the failure occurrence data stored in memory to reveal past problems and how often these problems occur.
DIAGNOSTIC TEST INDICATORS
When an error occurs, the STANDBY LED will fash a set number of times to indicate the possible cause of the problem. If there is more than
one error, the LED will identify the frst of the problem areas.
Result for all of the following diagnostic items are displayed on screen.
If the screen displays a 0, no error has occurred .
Self Diagnosis
Supported model
Number of times
Standby LED blinks
Diagnostic Item Possible Causes Possible Location
NA RGB_SEN RGB Sensor ACK Error NA
2 MAIN_POWER
Main Power
Over Voltage Protection
LIPS22 (Power) Board (KDL-22BX325 Only)
GT32 (Power) Board (KDL-32BX325/32BX326/32BX425 Only)
GT40 (Power) Board (KDL-40BX425 Only)
AUD_PROT Audio Error Detection
DC_ALERT DTT Error
4 BALANCER Panel Balancer Error NA
TCON ERR TCON Error
HFR ERR HFR Error
P_ID_ERR Panel ID NVM Error
PANEL_POWE Panel Error
6 BACKLITE Backlight Error
LCD Panel
LIPS22 (Power) Board (KDL-22BX325 Only)
GT32 (Power) Board (KDL-32BX325/32BX326/32BX425 Only)
GT40 (Power) Board (KDL-40BX425 Only)
7 TEMP_ERR Temperature Error A Board
3
5
A Board
TCON Control MT Board
LVDS Connection
KDL-22BX325/32BX325/32BX326/32BX425/40BX425 6
SELF DIAGNOSIS FUNCTIONS
STANDBY LED FLASH COUNT
Elem
(IR) Infrared
Receiver
Picture Off/
Timer LED
Standby LED Power LED
2 times
5 times
LED ON 0.3 sec.
LED OFF 0.3 sec.
LED OFF
3 sec.
KDL-22BX325/32BX325/32BX326/32BX425/40BX425 7
SELF DIAGNOSIS FUNCTIONS
VIEWING THE SELF CHECK DIAGNOSTIC LIST
For errors with symptoms such as power sometimes shuts off or screen sometimes goes out that cannot be confrmed, it is possible to
bring up past occurrences of a failure for confrmation on the Self Check diagnostic screen:
1. TV must be in standby mode. (Power off).
2. Press the following buttons on the Remote Commander within a second of each other:
DISPLAY Channel 5 Volume - POWER .
* NOTE: This differs from accessing Service Adjustments Mode (Volume +)
Back <<
002 MAIN_POWE 001 001 indicates an error was detected
003 AUD_PORT 000 000 indicates no error was detected
003 DC_ALERT 000
004 BALANCER 000
005 TCON_ERR 000
005 HFR_ERR 000
005 P_ID_ERR 000
005 PANEL_POWE 000
006 BACKLITE 000
007 TEMP_ERR 000
00000 00010 00000 [Menu] Exit
Panel Operation Time by Hour (max 99999)
Boot Count (max 99999)
Total Operation Time by Hour (max 99999)
SELF CHECK
KDL-22BX325/32BX325/32BX326/32BX425/40BX425 8
CLEARING THE SELF CHECK DIAGNOSTIC LIST
Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen after you have
completed the repairs to be sure you have cleared the result display to 0.
1. To clear the Error history and Error count: Press the Channel 8 Channel 0 .
2. To clear the Panel operation time: Press the Channel 7 Channel 0 .
EXITING THE SELF CHECK DIAGNOSTIC SCREEN
1. To exit the Self Diagnostic screen, turn off the power to the TV by pressing the POWER button on the remote or the POWER button on
the TV.
SELF DIAGNOSIS FUNCTIONS
KDL-22BX325/32BX325/32BX326/32BX425/40BX425 9
SPECIFICATIONS
Sistema
Sistema de TV Anlogo: NTSC / PAL-M / PAL-N
Digital: SBTVD-T
Cobertura de canales VHF: 2-13
UHF: 14-69
CATV (Anlogo): 1-135
Sistema del panel Panel LCD (pantalla de cristal lquido)
Salida de bocinas
(excepto KDL-22BX325)
8 W + 8 W
Salida de bocinas
(slo KDL-22BX325)
5 W + 5 W
Tomas de entrada/salida
CABLE/ANTENNA Terminal externo de 75-ohm para entrada de seal de radiofrecuencia
VIDEO IN 1/2 VIDEO: 1 Vp-p, 75 ohm no equilibrado, sincronizacin negativa
AUDIO: 500 mVrm (Tpico) / Impedancia: 47 kilohm
COMPONENT IN YPBPR (video componente): Y: 1,0 Vp-p, 75 ohm no equilibrado, sincronizacin negativa /
PB: 0,7 Vp-p, 75 ohm / PR: 0,7 Vp-p, 75 ohm / Formato de seal: 480i, 480p, 576i, 576p, 720p,
1.080i, 1.080p
AUDIO: 500 mVrm (Tpico) / Impedancia: 47 kilohm
HDMI IN HDMI: Video: 480i, 480p, 576i, 576p, 720p, 1.080i, 1.080p, 1.080/24p
Audio: PCM lineal de dos canales 32; 44,1 y 48 kHz; 16; 20 y 24 bits, Dolby Digital
Entrada de PC (consulte la pgina 47)
AUDIO OUT 500 mVrm (tpico)
DIGITAL AUDIO OUT
(OPTICAL)
Salida de audio ptica digital (PCM/Dolby Digital)
PC IN Subminiatura D de 15 contactos, RGB analgico, 0,7 Vp-p, 75 ohm, positiva
Consulte la tabla de referencia de la seal de entrada de la PC para PC y HDMI IN en la pgina 47.
PC/HDMI IN 1 AUDIO INPUT Minitoma estreo, 500 mVrm, (Tpico) / Impedancia: 47 kilohm
Informacin de licencias
Macintosh es una marca comercial de Apple Inc., registrada en
EE. UU. y otros pases.
HDMI, el logotipo de HDMI y High-Definition Multimedia
Interface son marcas comerciales o marcas comerciales registradas
de HDMI Licensing, LLC en los Estados Unidos y en otros pases.
Fergason Patent Properties, LLC:
N de patente de EE.UU. 5.717.422
N de patente de EE.UU. 6.816.141
Fabricado bajo licencia de Dolby Laboratories. Dolby y el smbolo
de la doble D son marcas comerciales de Dolby Laboratories.
Blu-ray Disc es una marca comercial.
BRAVIA, , BRAVIA Sync, y son marcas
comerciales o marcas registradas de Sony Corporation.
PlayStation es una marca comercial registrada y PS3 es una
marca comercial de Sony Computer Entertainment Inc.
KDL-22BX325/32BX325/32BX326/32BX425/40BX425 10
La disponibilidad de los accesorios opcionales depender de las existencias.
El diseo y las especificaciones estn sujetos a cambios sin previo aviso.
Nombre del modelo KDL- 32BX326
32BX325
22BX325
Corriente y otras especificaciones
Requisitos de alimentacin 110-240 V ca 50/60 Hz
Consumo energtico
122 W 50 W
en uso
en espera Menos de 1,0 W
Tamao de pantalla
(medido diagonalmente)
31,5 (32 clase) 21,6 (22 clase)
Resolucin del monitor 1.366 puntos (horizontales) 768 lneas (verticales)
Bocina/Gama completa (2) (mm) 40 100 30 100
Dimensiones con soporte (mm) 800 528 220 551 393 215
sin soporte (mm) 800 496 91 551 363 61
patrn de los orificios de
montaje mural (mm)
200 200 100 100
tamao de tornillos de
montaje mural (mm)
M6 (longitud: consulte el diagrama en la pgina 49) M4 (longitud: consulte el diagrama en la pgina 49)
Peso con soporte (kg) 11,2 5,7
sin soporte (kg) 9,6 5,1
Accesorios suministrados Control remoto RM-YD066 (1) / Pilas tipo AA (2) / Manual de instrucciones (1) / Gua de
configuracin rpida (1) / Suplemento (para evitar cadas) (1) / Manual de seguridad (1) / Licencia del
software (1) / Gua de ensamble de la base de soporte (1) / Soporte de sobremesa (1 juego)
comn para todos los
modelos
modelos individuales Tornillos (7)
Accesorios opcionales Cables de conexin / Kit de correa de soporte / Soporte de montaje mural: SU-WL100 (slo
KDL-22BX325), SU-WL500 (excepto KDL-22BX325)
Nombre del modelo KDL- 40BX425 32BX425
Corriente y otras especificaciones
Requisitos de alimentacin 110-240 V ca 50/60 Hz
Consumo energtico
177 W 122 W
en uso
en espera Menos de 1,0 W
Tamao de pantalla
(medido diagonalmente)
40 31,5 (32 clase)
Resolucin del monitor 1.920 puntos (horizontales) 1.080 lneas (verticales)
Bocina/Gama completa (2) (mm) 40 100
Dimensiones con soporte (mm) 988 632 250 800 528 220
sin soporte (mm) 988 600 94 800 496 91
patrn de los orificios de
montaje mural (mm)
300 300 200 200
tamao de tornillos de
montaje mural (mm)
M6 (longitud: consulte el diagrama en la pgina 49)
Peso con soporte (kg) 15,3 11,2
sin soporte (kg) 13,3 9,6
Accesorios suministrados Control remoto RM-YD066 (1) / Pilas tipo AA (2) / Manual de instrucciones (1) / Gua de
configuracin rpida (1) / Suplemento (para evitar cadas) (1) / Manual de seguridad (1) / Licencia del
software (1) / Gua de ensamble de la base de soporte (1) / Soporte de sobremesa (1 juego)
comn para todos los modelos
modelos individuales Tornillos (7)
Accesorios opcionales Cables de conexin / Kit de correa de soporte / Soporte de montaje mural: SU-WL500
SPECIFICATIONS
KDL-22BX325/32BX325/32BX326/32BX425/40BX425 11
Components not identifed by a part number or
description are not stocked because they are seldom
required for routine service.
The component parts of an assembly are indicated by the
reference numbers in the far right column of the parts list
and within the dotted lines of the diagram.
* Items marked with an asterisk are not stocked since
they are seldom required for routine service. Expect
some delay when ordering these components.
NOTE: The components identifed by shading
and ! mark are critical for safety. Replace only
with part number specifed.
NOTE: The components identifed by a red outline and a mark contain
confdential information. Specifc instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
SEC 1. DISASSEMBLY/PART NUMBER INFORMATION
1-1. TABLE-TOP STAND ASSEMBLY REMOVAL
REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES]
1 X-2580-960-1 BASE (S3B) ASSEMBLY
(KDL-22BX325 ONLY)
1 X-2580-961-1 BASE (M3B) ASSEMBLY
(KDL-32BX325/32BX425 ONLY)
1 X-2546-085-2 BASE (M5B) ASSEMBLY
(KDL-32BX326 ONLY)
1 X-2580-962-1 BASE (ML3B) ASSEMBLY
(KDL-40BX425 ONLY)
2 4-264-254-01 COVER, NECK (S3B)
(KDL-22BX325 ONLY)
2 4-264-260-01 COVER, NECK (M3B)
(KDL-32BX325/32BX326/32BX425 ONLY)
2 4-264-266-01 COVER, NECK (ML3B)
(KDL-40BX425 ONLY)
3 4-264-274-01 NECK (S5)
(KDL-22BX325 ONLY)
3 4-264-282-01 NECK (M3B)
(KDL-32BX325/32BX326/32BX425 ONLY)
3 4-264-293-01 NECK (ML3B)
(KDL-40BX425 ONLY)
A Remove screws from Table-Top Stand Assembly
3 from KDL-22BX325 Only
4 from All Models except KDL-22BX325
B Lift up TV set to detach from Table-Top Stand Assembly
C Gently place the TV set face down onto a soft cloth
A
B
Soft Cloth
C
1
2
3
KDL-22BX325/32BX325/32BX326/32BX425/40BX425 12
DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identifed by shading
and ! mark are critical for safety. Replace only
with part number specifed.
NOTE: The components identifed by a red outline and a mark contain
confdential information. Specifc instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES]
51 4-276-526-01 REAR COVER (GT22)
52 4-276-529-01 BRACKET, VESA (22))
53 4-264-253-01 COVER, UNDER (GT22)
54 1-858-604-11 LOUD SPEAKER (3.5X10CM)
55 1-857-925-11 H1 BOARD, MOUNTED
56 4-264-270-01 KEY PAD (GT)
57 4-264-271-01 COVER, KEY (GT)
58 1-857-926-11 H2 BOARD, MOUNTED
1-2. REAR COVER AND SPEAKERS REMOVAL
1-2-1. KDL-22BX325 ONLY
A Remove 4 screws from Rear Cover
B Remove 1 screw from Side Jack position
C Remove 1 screw from Terminal Area position
D Lift up Rear Cover to detach from Bezel
E Slide-out 2 Vesa Brackets to detach from Rear Cover
F Lift up AC Power Cord and disconnect 1 connector from
LIPS22 Board to detach from Under Cover
G Remove 2 screws to detach Under Cover from Bezel
H Remove 4 screws from Speakers to detach from
Under Cover
I Release clips and disconnect 1 connector
to detach H1 Board from LED Guide
J Lift up Switch Unit and
disconnect 1 connector
to detach from Bezel
A
C
B
D
J
I
G
E
H
F
51
53
57
58
56
55
52
54
KDL-22BX325/32BX325/32BX326/32BX425/40BX425 13
DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identifed by shading
and ! mark are critical for safety. Replace only
with part number specifed.
NOTE: The components identifed by a red outline and a mark contain
confdential information. Specifc instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES]
101 4-264-257-01 REAR COVER BARE (GT32)
(KDL-32BX325/32BX326/32BX425 ONLY)
101 4-264-263-01 REAR COVER BARE (GT40)
(KDL-40BX425 ONLY)
102 4-264-259-01 COVER, UNDER (GT32)
(KDL-32BX325/32BX326/32BX425 ONLY)
102 4-264-265-01 COVER, UNDER (GT40)
(KDL-40BX425 ONLY)
103 4-264-258-01 BRACKET, SP L&R (GT32)
(KDL-32BX325/32BX326/32BX425 ONLY)
103 4-264-264-01 BRACKET, SP L&R (GT40)
(KDL-40BX425 ONLY)
104 1-858-341-11 LOUDSPEAKER (4X10CM)
(ALL MODELS EXCEPT KDL-22BX325)
105 1-857-925-11 H1 BOARD, MOUNTED
106 4-264-270-01 KEY PAD (GT)
107 4-264-271-01 COVER, KEY (GT)
108 1-857-926-11 H2 BOARD, MOUNTED
A Remove 11 screws from Rear Cover
B Remove 1 screw from Side Jack position
C Remove 1 screw from Terminal Area position
D Lift up Rear Cover to detach from Bezel
E Lift up AC Power Cord and disconnect 1 connector from
GT32/GT40 Board to detach from Under Cover
F Remove screws to detach Under Cover from LCD Panel
5 from KDL-32BX325/32BX326/32BX425 Only
1 from KDL-40BX425 Only
G Remove screws to detach Left Speaker Bracket from LCD Panel
1 from KDL-32BX325/32BX326/32BX425 Only
2 from KDL-40BX425 Only
H Remove 4 screws from Speaker to detach from Left Speaker Bracket
I Release clips and disconnect 1 connector to detach
H1 Board from LED Guide
J Remove screws to detach Right Speaker Brackets
from LCD Panel
1 from KDL-32BX325/32BX326/32BX425
Only
2 from KDL-40BX425 Only
K Remove 4 screws from Speaker to
detach from Right Speaker Bracket
L Lift up Switch Unit and disconnect
1 connector to detach from Bezel
1-2-2. KDL-32BX325/32BX326/32BX425/40BX425 ONLY
A
C
D
B
J
I
G
F
E
K
L
H
101
103
103
102
104
104
105
106
107
108
KDL-22BX325/32BX325/32BX326/32BX425/40BX425 14
DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identifed by shading
and ! mark are critical for safety. Replace only
with part number specifed.
NOTE: The components identifed by a red outline and a mark contain
confdential information. Specifc instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
1-3. A BOARD, LIPS22/GT32/GT40 (POWER) BOARD AND LCD PANEL REMOVAL
1-3-1. KDL-22BX325 ONLY
A Remove 4 screws and disconnect 4 connectors from A Board to detach from Main Frame
B Release 2 clips and slide-out Side Jack Bracket to detach from A Board
C Remove 4 screws and disconnect 6 connectors from LIPS22 (Power) Board to detach from
Main Frame
D Remove 2 screws from Main Bracket to detach from Bezel
E Remove 4 screws from Main Frame to detach from LCD Panel
F Remove 2 screws from Main Frame to detach from Bezel
G Carefully Lift up LCD Panel to remove from Bezel
151 4-276-523-01 BEZEL (GT22)
152 NA LCD PANEL
FOR ALL LCD PANEL PART NUMBER INFORMATION
REFER TO THE LCD PANELS SERVICE MANUAL
153 4-264-268-01 COVER, IO JACK
REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES]
F
B
G
E
A
C
D
154 1-857-923-11 A BOARD, COMPLETE
After replacing the Main Board or the LCD Panel, you must update
the software to the latest version. Instructions for updating the
software are included with the software package on the
Sony Electronics Service Information website
155 1-857-927-11 LIPS22 (POWER) BOARD, COMPLETE
153
152
151
154
155
Main
Frame
KDL-22BX325/32BX325/32BX326/32BX425/40BX425 15
DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identifed by shading
and ! mark are critical for safety. Replace only
with part number specifed.
NOTE: The components identifed by a red outline and a mark contain
confdential information. Specifc instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
1-3-2. KDL-32BX325/32BX326/32BX425 ONLY
A Remove 4 screws and disconnect 4 connectors from A Board to detach from Left Vesa Bracket and
Main Bracket
B Release 2 clips and slide-out Side Jack Bracket to detach from A Board
C Remove 6 screws and disconnect 3 connectors from GT32 (Power) Board to detach from Left and
Right Vesa Brackets
D Remove 4 screws from Bottom Frame to detach from Bezel and Bottom Bracket
E Remove 2 screws from Right and Left Vesa Brackets to detach from Top Bracket
F Remove 2 screws from Main Bracket to detach from Top and Bottom Bracket
G Remove 4 screws from Top Bracket to detach from LCD Panel and Bezel
H Remove 4 screws from Bottom Bracket to detach from LCD Panel
I Remove 2 screws from LCD Panel to detach from Bezel
J Carefully Lift up LCD Panel to remove from Bezel
B
G
A
E
I
J
C
D
F
H
201 4-276-524-01 BEZEL (GT32)
202 NA LCD PANEL
FOR ALL LCD PANEL PART NUMBER INFORMATION
REFER TO THE LCD PANELS SERVICE MANUAL
203 4-264-268-01 COVER, IO JACK
204 1-857-922-11 A BOARD, COMPLETE
(KDL-32BX325/32BX326 ONLY)
After replacing the Main Board or the LCD Panel, you must update
the software to the latest version. Instructions for updating the
software are included with the software package on the
Sony Electronics Service Information website
REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES]
204 1-857-921-11 A BOARD, COMPLETE
(KDL-32BX425 ONLY)
After replacing the Main Board or the LCD Panel, you must update
the software to the latest version. Instructions for updating the
software are included with the software package on the
Sony Electronics Service Information website
205 4-264-280-01 BRACKET, VESA L (32)
206 4-264-279-01 BRACKET, VESA R (32)
207 1-857-928-11 GT32 (POWER) BOARD, COMPLETE
208 1-857-930-11 INVERTER BOARD, COMPLETE
(KDL-32BX325/32BX326 ONLY)
203
Top
Bracket
201
204
206
205
202
207
Bottom
Frame
Main
Bracket
Top
Bracket
208
KDL-22BX325/32BX325/32BX326/32BX425/40BX425 16
DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identifed by shading
and ! mark are critical for safety. Replace only
with part number specifed.
NOTE: The components identifed by a red outline and a mark contain
confdential information. Specifc instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
1-3-3. KDL-40BX425 ONLY
251 4-276-525-01 BEZEL (GT40)
252 NA LCD PANEL
FOR ALL LCD PANEL PART NUMBER INFORMATION
REFER TO THE LCD PANELS SERVICE MANUAL
253 1-857-929-11 GT40 (POWER) BOARD, COMPLETE
254 4-264-268-01 COVER, IO JACK
REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES]
255 1-857-921-11 A BOARD, COMPLETE
After replacing the Main Board or the LCD Panel, you must update
the software to the latest version. Instructions for updating the
software are included with the software package on the
Sony Electronics Service Information website
256 4-264-285-01 BRACKET, VESA R (40)
257 4-264-286-01 BRACKET, VESA R (40)
C
B
A
D
G H
I
K
F
E
J
254
255
253
257 Bottom
Frame
252
256
Main
Bracket
Panel Fix
Bracket
251
A Remove 6 screws and disconnect 3 connectors from GT40 (Power) Board to detach from LCD Panel
B Remove 4 screws and disconnect 4 connectors from A Board to detach from Main Bracket and
Main Top and Bottom Brackets
C Release 2 clips and slide-out Side Jack Bracket to detach from A Board
D Remove 4 screws from Main Top and Bottom Brackets to detach from Left Vesa Bracket and
LCD Panel
E Remove 2 screws from Main Bracket to detach from LCD Panel
F Remove 2 screws from Vesa Bracket Support to detach from Left and Right Vesa Brackets
G Remove 8 screws from Left and Right Vesa Bracket to detach from Bottom Frame and LCD Panel
H Remove 6 screws from Bottom Frame to detach from LCD Panel and Bezel
I Remove 2 screws from LCD Panel to detach from Bezel
J Remove 2 screws to detach Panel Fix Brackets from Bezel
K Carefully Lift up LCD Panel to remove from Bezel
KDL-22BX325/32BX325/32BX326/32BX425/40BX425 17
DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identifed by shading
and ! mark are critical for safety. Replace only
with part number specifed.
NOTE: The components identifed by a red outline and a mark contain
confdential information. Specifc instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
301 1-910-103-67 (LVDS) CONNECTOR ASSEMBLY 22WXGA
(KDL-22BX325 ONLY)
REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES]
1-4. CLEANING THE LCD PANEL ASSEMBLY
CAUTION: When cleaning the TV, be sure to unplug the power cord to avoid any chance of electric shock.
Clean the cabinet of the TV with a dry soft cloth.
Wipe the LCD screen gently with a soft cloth.
Stubborn stains may be removed with a cloth slightly moistened with a solution of mild soap and warm
water.
If using a chemically pretreated cloth, please follow the instruction provided on the package.
Never use strong solvents such as a thinner, alcohol or benzine for cleaning.
Periodic vacuuming of the ventilation openings is recommended to ensure the proper ventilation.
SP SP
A LIPS22
H1
S
W
I
T
C
H
U
N
I
T
H
2
301
1-5. SCREW LEGEND
SCREW INFORMATION IS NOT AVAILABLE AT THIS TIME
1-6. CONNECTORS
351 1-910-103-65 (LVDS) CONNECTOR ASSEMBLY 32WXGA FFC
(KDL-32BX325/32BX326 ONLY)
351 1-910-103-64 (LVDS) CONNECTOR ASSEMBLY 32FHD
(KDL-32BX425 ONLY)
351 1-910-103-66 (LVDS) CONNECTOR ASSEMBLY 40FHD
(KDL-40BX425 ONLY)
1-6-1. KDL-22BX325 ONLY
SP SP
A
GT32/GT40
INV
H1
S
W
I
T
C
H
U
N
I
T
H
2
351
Note: KDL-32BX425 and KDL-40BX425 have an external TCON. The Illustration below is
for KDL-32BX325 and KDL-32BX326 with an internal TCON.
REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES]
1-6-2. KDL-32BX325/32BX326/32BX425/40BX425 ONLY
KDL-22BX325/32BX325/32BX326/32BX425/40BX425 18
DISASSEMBLY/PART NUMBER INFORMATION
1-7. ACCESSORIES AND PACKING
X-2580-963-1 BAG ASSEMBLY, SCREW
!
1-839-030-11 CORD, POWER (WITH CORE)
!
1-839-031-11 CORD, POWER (WITH CORE)
(ALL MODELS EXCEPT KDL-32BX425)
3-299-071-05 FLYER, SAFETY
4-270-483-31 MANUAL, INSTRUCTION
* 4-275-368-11 SUPPLEMENT(STAND INSTALLATION)
1-8. MISCELLANEOUS
6-717-145-01 IC H5TQ1G63BFR-H9CR-C
6-717-160-01 IC HY27UF082G2B-TPCB
7-685-648-79 SCREW +BVTP 3X12 TYPE2 IT-3
(KDL-32BX326 ONLY)
X-2348-140-3 SUPPORT BELT KIT
4-276-516-01 TAPE, AL BOTTOM
4-276-515-01 TAPE, AL SIDE
* 4-276-517-01 THERMAL PAD (22)
(KDL-22BX325 ONLY)
* 4-276-518-01 THERMAL PAD (32)
(KDL-32BX325/BX326/32BX425 ONLY)
* 4-276-519-01 THERMAL PAD (40)
(KDL-40BX425 ONLY)
1-9. REMOTE COMMANDER
1-489-462-11 REMOTE COMMANDER (RM-YD066)
KDL-22BX325/32BX325/32BX326/32BX425/40BX425 19
DISASSEMBLY/PART NUMBER INFORMATION
1-10. WIRE DRESSING DIAGRAMS
1-10-1. KDL-22BX325 ONLY
KDL-22BX325/32BX325/32BX326/32BX425/40BX425 20
DISASSEMBLY/PART NUMBER INFORMATION
1-10-2. KDL-32BX325/32BX326 ONLY
KDL-22BX325/32BX325/32BX326/32BX425/40BX425 21
DISASSEMBLY/PART NUMBER INFORMATION
1-10-3. KDL-32BX425 ONLY
KDL-22BX325/32BX325/32BX326/32BX425/40BX425 22
DISASSEMBLY/PART NUMBER INFORMATION
1-10-4. KDL-40BX425 ONLY