SUMMER TRAINING REPORT

(2 MAY 27 JUNE 14)

ON

ORIENT COLLIERY U/G MINE NO. 1&2
MAHANADI COALFIELDS LIMITED (MCL)
A Subsidiary of Coal India Ltd
(a mini ratna company)



SUBMITTED BY:-

AAKASH DEEP SINGHAL 111MN0436









7
th
SEMESTER B.TECH


DEPARTMENT OF MINING ENGINEERING
NATIONAL INSTITUTE OF TECHNOLOGY
ROURKELA-769008
CONTENTS

1. Salient features of Orient mine no. 1 & 2

2. Introduction

3. Survey

4. Geology, Coal seams & their status

5. Ventilation

6. Mine working

7. Support system

8. Explosives & Blasting

9. Plants and machinery

10. Materials Transportation System

11. Man Riding System Chairlift System

12. Tele-monitoring System

13. Anticipated and mitigation measures

14. Analysis of Accidents, Statistics & Charts

15. List of Safety committee members

16. Safety campaign in mine









SALIENT FEATURES:
Name of the mine : Orient Colliery mine no. 1 & 2, Orient area.


Address of the mine : Orient mine no.1 & 2, P.O. - Orient Colliery, Dist. - Jharsuguda,
State Odisha.
Pin no - 768233


Date of opening of the mine : Orient Colliery U/G Mine no. 1 in 1921
Orient Colliery U/G Mine no.2 in 1954


Name of the present owner : Mahanadi Coalfields Limited (MCL)

Area of mine boundaries : 4589.26 AC = 1857.25 HA
Total estimated reserve : 68.4 MT
Life of mine : 55 years (more)
Average grade of coal : G9
Degree of gassiness : Degree II



Location of the mine:


The project is located in Rampur tract of Ib Valley Coalfield in Jharsuguda district of Orissa. It is
situated to the north-west of Lajkura OC Project. It is under administrative control of Orient area,
MCL. It is bounded by latitudes 21 49 30 to 21 52 00N and longitudes 8352 30 to
83 54 50E.
The Survey of India Topo sheet No.64/0/13 (1:50,000) covers the area.






INTRODUCTION

Orient Mine No. 1&2 belongs to Orient Sub-Area of M/s. Mahanadi Coalfields Limited. It
is under the jurisdiction of Bhubaneswar Region of Director of Mines safety. This is
situated about 2 kms North of Brajrajnagar Railway Station of South Eastern Railway and
about 3.5 kms on South of Jharsuguda Raigarh Road.

The mine has been developed extensively over the leasehold area and part of the
leasehold constituting Mine No. 1 has been depillared and sealed off. Presently mining
activities are confined to Mine No. 2 and coal is being raised by means of development
of panels only.
The mine has 4 seams, namely Lajkura seam 1, 2, 3 and 4 in upper horizon, where work
for winning coal has been practiced. The mine has IB-seam within its leasehold area at a
depth of about 50 meters below Lajkura seam no-4, the bottommost of Lajkura seams.

The average daily production achievement during the year April-Dec. 2013 has
been as stated below:

NAME OF DIST PRODUCTION (in Tons)/day

115SL Dist (Seam-III) 420

19XNL Dist (Seam-III) 465


Total - 885


LOCATION OF MINE.

Latitude : 21 49 30 to 21 52 00N
Longitude : 8352 30 to 83 54 50E
Distance from MCL HQ (Sambalpur) : 75 KMs
Distance from Jharsuguda : 15 KMs

LEASE AREA
Total lease hold area : 1857.25 HA
Present Mine Boundary Area : 1456.75 HA
Forest land (within lease hold area)
Revenue Forest : 602.11 HA




General strategic sequence of Ib Coalfields: -


Lithology Formation Age
Alluvium, laterite & gravels Recent to Sub
recent

Coarse grained sandstone, red
ferruginous shales, Soft silty
sandstone with occasional pebbles and
Gravels etc.
Kamthi formation Upper Permian
----------------------UNCONFORMITY ----------------------
Thin bedded and laminated
foldspathic, micaceous Sandstone,
shale, coal seams, coarse to medium
Grained sandstone and
conglomerates.
Barakar formation Lower/ middle
Permian

Coarse grained sandstone with
pebbles, gritty Sand stone, coal seams
etc.
Karharbari
formation
Lower Permian
Fine grained dirty green to
greenish white Sandstone, khaki green
to brown shale, boulder beds, etc.
Talcher formation Upper
Carboniferous
----------------------UNCONFORMITY ----------------------
Granitoid, gneisses & schists Basement Archaean









MANAGEMENT:

OWNER - Mahanadi Coalfields Limited (MCL)
GENERAL MANAGER - Sri S.Roy Choudhary
MANAGER - Sri Surendra Kumar
SAFETY OFFICER - Sri Rajeev Kumar
VENTILATION OFFICER - Sri R.K.Behera
COLLIERY ENGINEER - SRI NALIN CHAND
DISTRICT INCHARGE - Sri B.K.Baral
PRODUCTION INCHARGE - Sri Kamala Verma
SURVEY OFFICER - SRI S.K. RAO (Sr. OFFICER)
WELFARE OFFICER - Sri D.K.Suryawanshi
W.I. (MINING) - SRI D. KALO
W.I. (MECHANICAL) - SRI D. KHAMARI
W.I. (ELECTRICAL) - SRI ASISH CHOUDHARY



5






SURVEY

Orient Colliery 1&2 mine, Orient Area, MCL is situated a north side of Howrah-Bombay main
line of South Eastern Railway. The mine is situated at about two kms distance from Brajrajnagar
Railway Station. The mine is presently being worked in HR Seam-III & HR Seam-IV. Total
mineable reserves are 53.24 million tons of coal. There are eight opening at Orient 1&2 mine
in which two are shafts.

Mine surveying office situated at Mine No-2 consist of 4 rooms. Out of 4 rooms (4.77 x2.95) m
are being used as office. One room is (3.97 x 2.39) m used as store and drawing room is of
(6.20 x4.70) m. All rooms are well ventilated and fitted with sufficient numbers of lights and
fans. All surveying plans are up to date and there is no pending survey work. Mine survey plan
has been connected to National Grid. Check survey and joint survey work with sister mines
have been completed on 01.07.2009.

The following instruments and organization are available at our mine for survey work.

A). Instrument:-


Sl. no. Name of the Instrument Make Quantity status
1 Theodolites ( 6 & 1) 1.THEOO1583,CARLZEISS
JENA (203655)
2. XBOE ,XC1210200823
02 calibrated
2 AUTO LEVEL SPING,DSG-200 (033896)
1 Calibrated
3 TILTING LEVEL ILO 174
1 Calibrated
4 MICROPTIC -DIAL 1.EAST INDIA
ENGG.(3132)
2.LAWRENCE & MAYO
,LYNX
2 Not in use

B). Survey Personnel
S.No Designation

Strength
01 Survey Officer

01
02 Dy. Surveyor

02
03 Sr.Hd.Chainman

07
04 Survey Mazdoor

04
Total

14


Copies of plans and sections.

SLNO. Name of Plan/Section R.F. Reference No Date
1. Surface plan 1:2000 OC/M-2/395A 01.10.04
2. Geological Plan 1:5000 OC/M-2/405C 01.07.98
3. U/G Working Plan (Seam-4) 1:2000 OC/M-2/472 06.01.96
4. U/G Working Plan (Seam-3) 1:2000 OC/M-2/473 06.01.95
5. U/G Working Plan (Seam-1) 1:2000 OC/M-2/62N(A) 05.06.95
6. Ventilation Plan (Seam-4) 1:2000 OC/M-2/204A 11.10.93
7. Ventilation Plan (Seam-3) 1:2000 OC/M-2/476 06.01.96
8. Ventilation Plan (Seam-1) 1:2000 OC/M-2/64N(A) 10.06.95
9. Rescue Plan(Seam-4) 1:2000 OC/M-2/206A 11.10.93
10. Rescue Plan(Seam-3) 1:2000 OC/M-2/477 06.01.96
11. Rescue Plan(Seam-1) 1:2000 OC/M-2/66N(A) 10.06.95
12. Dust Plan(Seam-4) 1:2000 OC/M-2/219A 05.01.94
13. Dust Plan(Seam-3) 1:2000 OC/M-2/479 06.01.96
14. Dust Plan(Seam-1) 1:2000 OC/M-2/123A 10.06.95
15. Firefighting Plan(Seam-4) 1:2000 OC/M-2/420 05.01.93
16. Firefighting Plan(Seam-3) 1:2000 OC/M-2/478 06.01.96
17. Firefighting Plan(Seam-1) 1:2000 OC/M-2/434 09.04.94
18. Sampling Plan(Seam-4) 1:2000 OC/M-2/220A 05.01.94
19. Sampling Plan(Seam-3) 1:2000 OC/M-2/480 06.01.95
20. Sampling Plan (Seam-1) 1:2000 OC/M-2/422A 10.06.95




















21. Water Plan (Seam-4) 1:2000 OC/M-2/485 16.04.96
22. Water Plan (Seam-3) 1:2000 OC/M-2/475 06.01.96
23. Water Plan (Seam-1) 1:2000 OC/M-2/65N(A) 10.06.95
24. Combined Plan (Seam 1 & 4) 1:2000 OC/M-2/399 01.04.99
25. Combined Plan (Seam 1 & 3) 1:2000 OC/M-2/400 01.10.01
26. Combined Plan (Seam 3 & 4) 1:2000 OC/M-2/474 06.01.96
27. Joint Survey with Mine no 3(part I) 1:2000 OC/M-2/396 20.07.98
28. Joint Survey with Mine no 3(part II) 1:2000 OC/M-2/401 01.10.01
29. Joint Survey with Mine no 4 1:2000 OC/M-2/397 01.07.98
30. Joint Survey with Lajkura O.C.M. 1:2000 OC/M-2/436A 01.10.97
GEOLOGY, COAL SEAMS AND THEIR STATUS

Three coal horizons i.e. Lajkura, Rampur & IB Seam occur in Lajkura-II geological block of IB
Valley Coalfields. The seams occur in Barakar & Karharbari formation of Lower Gondwana.
Only Hingir Rampur Seam is being mined through Orient Colliery, Mine No-1&2. The general
strike of HR Seam & bed is N 10
0

W & the true dip of the seam is S 80
0

W. The gradient of
HR Seam varies between 1 in 6 to 30. The average thickness of HR Seam varies from 25M to
30M including bands. The seam is inter banded with coal, shaly coal, carbonaceous shale &
shale. The vertical parting between Lajkura horizon & Rampur horizon is about 90M. The HR
Seam has been split into 4nos of sub-seams namely HR Seam-I, HR Seam-II, HR Seam-III &
HR Seam-IV having thickness of about 2.59M, 2.22M, 2.69M & 3M respectively. The parting
between HR Seam-I & HR Seam-II is 3M, the parting between HR Seam-II &HR Seam-III is
13M and the parting between HR Seam-III & HR Seam-IV is 3.5M. The average grade of coal
is G-9. At present, the depth of cover varies from 25M to 220M & it is likely to increase on the
dip side of the property. So far, no major fault has been encountered except a few slips, cleats
& small faults having throw less than 1.5M.


About HR Seam (Hingir Rampur seam):

General strike N 10
0
W
True Dip S 80
0
W
Gradient (varies ) 1 in 6 to 30
Avg. Thickness 25 m to 30 m (including
bands)


The seam is inter banded with coal, shaly coal, carbonaceous shale and shale.
The vertical parting between Lajkura horizon and Rampura horizon is 90m .
The HR seam has been split into four (4) numbers of sub- seams. They are HR Seam I, HR Seam II,
HR Seam III and HR Seam IV. Thickness of those four seams are 2.59 m , 2.22 m , 2.96 m ,
and 3 m respectively .

PARTING BETWEEN SEAMS:

Name of the seams Partings in m
HR seam I and HR seam - II 7 m
HR seam II and HR seam III 11m
HR seam III and HR seam -IV 3.5 m



SEAM DETAILS:
SlNo Description HR Seam-I HR Seam-III HR Seam-IV
01 Average thickness 2.59 M 2.96 M 3.00 M

02 Average gradient 1 in 15 1 in 15 1 in 15

03 a). Gassiness
b). Incubation period
Degree-II
9 Months
Degree-II
9 Months
Degree-II
9 Months

04 Average quality of coal

G-9 G-9 G-9


COAL RESERVE:
SlNo No of Seam Standing on
pillars in MT
Coal reserve
virgin in MT
Total reserve (M.Te)
01 HR Seam-I

7.55 15.03 22.58
02 HR Seam-III

4.83 17.83 22.66
03 HR Seam-IV

8.85 14.39 23.24
Total

21.23 47.25 68.48


Roof strata have been classified by using RMR Method as follow:







So far no presence any major faults has been recorded , except a few slips , cleats and small faults
having throw less than 1.5 m .

THE AVG. DAILY PRODUCTION DURING THE YEAR 2013- 14:

NAME OF DIST PRODUCTION (in Ton /day)
106 SL Dist (Seam III) 390
19XSL Dist (Seam - III) 420
TOTAL 810
Output per man shift: 1.41
Average employment: 738
SECTION OF STRATA:
Sl.
No.
Seam RMR value Section/ place where
RMR done
01 HR Seam-III 45. 50 19XNL district
02 HR Seam-III 41.0 115SL district
03 HR Seam-I 57.60 Main dip (Seam-I)

VENTILATION

Introduction:
The objective of any ventilation system is twofold. First, the primary ventilation must course air
through the main airways to the immediate working area out by the working faces, thus making
fresh air available for face ventilation, and then return the contaminated air through return
(exhaust) airways to the surface. Second, the face ventilation system must be designed to
effectively utilize the available air in the immediate working area to sweep the working face, to
capture and remove dust, and to dilute and carry away gas, if any, emitted during mining
activities. Without a properly designed ventilation system, an efficient production cycle would
not be possible. The system should provide the required air volumes and quality at reasonable
pressure losses, perform with minimum interference and cost to production, and do so in the
most cost-effective way possible.

Furthermore, the primary ventilation system may be well designed, but if the available air
brought to the working area is not properly utilized for ventilating the faces where most workers
are located, the total system has failed (Bossard, et al., 1982).



Ventilation Equipment


The mine is provided with two exhaust type fans i.e. one AF -100 (Axial flow )
installed at surface that provides adequate ventilation in all the working of OC 1&2
mine and other one is A PV-200 (Axial flow ) has been installed as stand- by . Auxiliary
fan (2 no.s) for LHD .Districts are installed to course air within 4.5m at the working
face. There are 2 no.s of intake air way s and one return air ways such as 6
th
incline
, 7
th
incline and 10
th
incline .








STANDARDS OF VENTILATION

Sl.No Parameters / Districts 115 SL 19XNL
1 District Intake (M
3
/Min) at Beginning of split

1540 1700
2 At immediate out bye vent connection (in M
3
/ Min) of
1
st
working place.

1390 1530
3 No. of ventilation stopping of the district.

08 17
4 VEQ (in %)

90 % 90 %
5 Quantity of air /te of daily output (M.Cum/te)

3.42 3.09
6 Quantity of air in m
3
/person employed in largest
Shift.

20 21.25
7 Velocity of Air ( in M/Min)


a) Immediate out bye of vent. Connection from
Face.

90 90
b) 4.5 meter. From the face on intake side of
brattice.

36 36
c) 7.5 meter. Out bye of discharge end of duct.

48 48
d) Maximum temperature (Wet Bulb) in
0
C

28 28


SECTIONALISATION PROGRAMME IN RESPECT OF OC-1&2 MINE

Seam No of Sectionalisation stoppings

Required Provided Balance Remarks

Seam-I 81 81 Nil

Seam-III 57 54 03

To be provided in Jan-Mar 2014
Seam-IV 167 167 Nil


Total 305 302 03



All Sectionalisation stoppings are inspected once in every seven days by Overman deputed
for the purpose and inspections records are maintained. Air samples are collected once in
every 30 days to know the atmosphere behind the Isolation panel.


MAIN MECHANICAL VENTILATOR

Sl. No. Capacity / Ratings Quantity Place Of Installation
1 8600 m
3
/min/ 52 mm Water gauge / 3.3
kv, AF- 100 / 335 HP (mechanical
machinery Manufacturing Pvt. Limited )
1 At Surface Of Mine
2 5500 m
3
/min / 40 mm WG /550 v
/150HP (Voltas PV-200 )
1 At Surface As Stand-
By


AUXILIARY FAN

Sl.no Capacity / rating Quantity Place of installation
1 6.1 m
3
/sec/ 60mm WG / 20 HP /2900
rpm
3 no.s (one each
at two district &
one is spare)
i.106 SL district
ii.19XSL district



DUST SUPPRESSION ARRANGEMENTS

Dusting Zones are marked in the underground as per the plan. Proper cleaning and treatment of coal
dust is being done in haulage roadways , travelling roadways and in other airways as per statute .
Dust samplers are collected from each zone , analyzed and records are maintained . Air borne
dust survey is being done once in every month . Stone dust barriers are provided in all the working
sections.

Surface: - Water spraying arrangement have been made in surface bunker for dust suppression. Water
spraying is being done in coal stock yard, Dispatch roads. Outside the mine premises the dust is being
suppressed by water spraying by water tankers.

Underground:
Water spraying arrangement have been done in working districts, belt loading points, discharge points
etc. for suppression of dust. Also stone dusting is done regularly.





COAL DUST SUPPRESSION



ORGANISATION FOR
TREATMENT OF COAL DUST


MANAGER



Ventilation Officer



Dusting in- Charge Sampling In-Charge


Mining Sirdar Sampling Mazdoor
(3 persons)



Cleaning Mazdoor-6 no Dusting Mazdoor- 6 no Water Spraying




General Shift Spraying Mazdoor
Fitter- 1 no Total Shifts- 3
Helper- 2 no Persons 2 no / shift
Total persons = 24 Total- 2X3 = 6







Dusting zones are marked in underground as per the plan. Proper cleaning and treatment of
coal dust is being done in haulage roadways, traveling roadways and in other airways as per
statute. Dust samples are collected from each zone, analyzed and records are maintained.
Air borne dust survey is being done once in every month. Stone dust barriers are provided
in all the workings sections and records are maintained.




STONE DUST BARRIERS

It act in case any mine explosion takes place.
Limestone powder is used for this purpose.
No. of shelves: 14
Length of each plank: 4 m
Thickness of plank: 25mm
Height of plank: 15cm
Distance between two shelves: 15cm
Amount of limestone powder: 3900kg
Cross sectional area: varies 10.4 m
2
,
10.35 m
2
the barrier is of passive type.








Let this is the direction of incoming flame
Light or First
Barriers (first 3 - 4
Shelves)
Heavy or secondary barriers
( Rest )
Plank
Shelves

MINE WORKING




In Orient Colliery Mine No 1&2, HR Seam-III & HR Seam-IV are being developed by Bord and
Pillar method with deployment of LHD. The mine is a semi-mechanized mine. Possibility for
depillaring is being explored.
Size of pillar: square pillar (30m x 30 m)
Panel size: Variable (approx... 600m x 100 m)




SUPPORT SYSTEM


Working districts are supported by roof-bolts with full column grout as per approved ssr.
The general pattern of support at face is 3 bolts in a row with spacing of 1.2 m between rows
and 1.5 m between bolts in a row. The 1
st
row of bolt shall be put not more than 1.2 m from the
face. Side bolts shall be inclined towards the sides & center bolts shall be vertical or normal to
bedding plane. Junctions are supported by additional 25 % roof bolts. Roof stitching is also
practiced in addition to roof bolts in bad roof condition and properly lagged with sleepers.
Anchorage testing machines are used for testing 10% of erected roof bolts in each shift.
Anchorage testing is being done at half an hour, 2 hours, 24 hours & 28 days after erection of
bolts. Two anchorage testing machines are provided i.e. one in each working district. The
tested bolts are properly tagged for its identification.

ORGANIZATION FOR ROOF SUPPORT


MANAGER


District in-Charge/ACM




Shift In-Charge (1
st
Shift) Shift In-Charge (2
nd
Shift) Shift In-Charge (3
rd
Shift)


Overman Overman Overman


Mining Sirdar Mining Sirdar Mining Sirdar


Bolting Crew (2 gangs) Bolting Crew (2 gangs) Bolting Crew (2 gangs)
(One in each district) (One in each district) (One in each district)

Sufficient roof bolting crew is available to work as substitute in absence of regular crew.

In order to determine the system of support to be followed, Rock Mass Rating (RMR) is
Determined for the immediate roof, say, up to 2 m above gallery height. For this purpose, generally, the
following parameters are considered:
Layer thickness,
Structural features,
Rock weathering ability
Rock strength, and
Ground water seepage.







Details of systematic support rules:-
Support at development workings--- The roof of the development workings, not exceeding 4.2
m in width, within 10 m of the face is supported by 3 full column cement grouted bolts in a row, with
the row spacing not exceeding 1.2m. The bolts in the same row is so installed that their spacing does not
exceed 1.5m, and the maximum distance of the bolts from the pillar side does not exceed 0.60m. The
last row of support shall not exceed 1.5m. Side bolts is fixed at an inclination of 55-60 degrees from the
horizontal.
Support at junctions--- Every junction of the roadway immediately out bye of the development
face, is supported with full column cement grouted bolts in a manner that spacing of such bolts in the
same row does not exceed 1.5m and also row spacing does not exceed 1m to ensure 25% extra support
at junctions.
GENERAL
a) The roof bolts used is of dimension 20-22 mm in diameter and 1.5m in length.
b) The bearing plates used is MS plates of size 15cm*15cm size and 6 mm thick with center hole.
c) Quick setting cement capsules are being used for full column grouting.
d) 3 cement capsules were inserted into each drilled hole and hold in place with the help of roof bolts, rotated
a no. of times, then bearing plate is tightened to its place with the help of the nut & bolt.
e) Support pressure taken up by the roof bolts is 8-10 tons after 24 hours of installation.
ANCHORAGE TESTING:--
1. At least 10% of the bolts installed should be tested for anchorage, by selecting bolts randomly.
2. Of the tested bolts 90% should be tested as follows:
Time elapsed after installation Load to be applied
30 min 3.0 tons
2 hours 5.0 tons
3. 01% of the bolts should be subjected to destructive testing.

Sl.
No.
Seam RMR value Section/ place where
RMR done
01 HR Seam-III 45. 50 19XNL district
02 HR Seam-III 41.0 115SL district
03 HR Seam-I 57.60 Main dip (Seam-I)

SYSTEMATIC SUPPORT RULES FOR DEVELOPMENT WORKING AT MINE
1. All freshly exposed roof up to a distance of 10 m

2. Support of disturbed area.

3. Support at junction:

4. Geological disturbed junction






EXPLOSIVES & BLASTING
BLASTING PRACTICE:
INTRODUCTION---
(a) Solid blasting technique is followed.
(b) The pattern is wedge cut with 12 holes in each blast.
(c) P-5 type of permitted explosives is used. (Power gel, pent dyne, super coal, Nova coal, etc.)
(d) Delay detonators of permitted delay are used (IEL, SEL, IDEAL, etc.)
(e) Locked containers are used for the transport of explosives.
(f) Exploder- Power blast exploder is being used. Only one exploder key is issued to the section sirdar in each
district.
One service magazine is within the mine premises for daily storage and use.
MAGAZINE:
License no. : E-25(14)414/OR-486/EX,
New license no. E/HQ/OR/22/81(E-12909)
Valid upto 31-03-2013
Permitted Quantity: Explosive (class 2) ---450.00 kg
Detonators-------------2500 Nos
BLASTING ATTERN


Length of the Holes - 1.5M
No. of Detonators - 13
Delay Nos.:-

I - 1Nos.
II - 2Nos.
III - 4Nos.
IV - 4Nos.
V - 2Nos
No. of Cartridges - 26
Charge per hole - 370 gms
Two cartridge per hole - 2X13=26

Size of gallery : 4.2 m X 2.3 m
Drilling pattern : Wedge cut
Wt. of each explosive cartridge : 185 gm
Total charge : 4.81 kg ( 370 gm X 13 )
Powder factor : 2.5 -2.6 te/kg
Detonating factor : .95- 1.0
Pull : 0.90- 0.95 m (face advance)
Delay time : 25 ms

SOLID BLASTING TECHNIQUE USING DELAY DETONATORS IS FOLLOWED.

Permission No. under CMR 168(15), 175(5), 173(1) (a) for blasting off the solid
Ref. No. DDG / SZ / P- 3319, dt. 06.08.1984.

Stemming material used golli matti (local lang. ) + sand capsule
Amount of coal obtained per shot 12-13 te

EXPLODER
Make : Power blast ,Nagpur
Model PB-30
Condenser discharge exploder
DGMS approval no. SA 1/93


TECHNICAL DATA
No. of Shots 26 detonators connected in series.
Batteries Ni-Cd rechargeable type, 9 v D.C.
Dimensions 155mm x 180mm x 95mm.
Weight 1.9 kg(approx.)


CODE OF PRACTICE FOR SOLID BLASTING
GENERAL:-
1. No explosives other than P-5, and no detonator other than non-incentive short
(millisecond) delay detonator shall be used for this purpose.
2. The pattern of shot holes, the amount of charge in each hole etc., shall be in accordance
with the pattern laid down by the manager (circulated to all officials & short firers.
(a) The estimated period of delay between the first and the last shots of the round, calculated
by reference to the marking on the detonators, shall not exceed 0.15 seconds (150 milli
seconds).
(b) The estimated period of delay between any two consecutive delay shots shall not exceed
0.06 second (60 milli seconds).
(c) The minimum distance between any two adjacent shot holes of different delays shall be 0.6
m between the portions of shot holes containing the explosive charge.
(d) Total charge in any shot hole shall not exceed 565 gm.
(e) Total charge in one round shall not exceed 5.65 Kg.

VENTILATION:-
1. At least 284 m
3
of air per minute shall be conducted up to every face where solid blasting
is being done.
2. Tests for inflammable gas shall be made at and within a radius of 20 m of the place of firing
With an approved type of methanometer by a person holding a Managers / Overmans
certificate, and no shot shall be fired if 0.5% of more CH4 is found at any place in the said
zone.

SHOTFIRING:-
1. The shot firing operation shall be carried out only by a person holding either a Managers
or Overmans or a Mining Sirdars certificate with proper training in the technique of delay
blasting and specially authorized by manager to carry out delay blasting according to the
pattern laid down by the manager.
2. The Shotfirer shall
(a) Not fire more than 12 shots in one round.
(b) Strictly adhere to the pattern of shot holes and charge per hole, as laid down by the
manager.



DUST SUPPRESSION:
Misfire:-
No person shall re-enter or be permitted to re-enter the place until not less than 5 minutes
after the source of electricity has been disconnected form the cable.
In the event of misfire, it shall be dealt according to Regulation 177 of CMR 1957.
The exploder shall be of an approved type and shall be maintained in perfect working
condition.
The shot-firer shall be fully appraised to take due precautions for the high voltage output of the
exploder while handling the same.
The cable for shot-firing shall be of an approved type and adequate of the maximum voltage output
of the exploder.
All connections between the shot-firing cable and the detonator leads as well as between the
consecutive leading wires shall be adequately insulated.




PLANT & MACHINERY
(Total installed Electrical HP - 3685 HP)


(I) DIRECT ROPE HAULAGE:-

Sl.No. Capacity Quantity Place of Installation
1 200 HP 01 10
th
Incline at Surface
2 150 HP 02 -6
th
Incline at Surface
-1L/ 10
th
Incline of HR Seam-IV



(II) ENDLESS HAULAGE:-

Sl.No. Capacity Quantity Place of Installation
1 75 HP 03 22L of 6
th
incline, 17XL of 6
th
incline & 106L
of 10
th
incline.
2 150 HP 02 22L & 78 L of 10
th
Incline.




(III) TUGGER HAULAGE:-


Sl.No. Capacity Quantity Place of Installation
1 50 HP 02 106SL (01), 19XNL (01) Districts.
2 50 HP 02 Standbye for shifting of tugger haulage
in districts.








( IV) BELT-CONVEYOR:-


Sl.No. Capacity &
Specification
Quantity Place of Installation
1 150 HP, 1000 mm
(Trunk belt)
02 One at surface & another at 8L/
7th incline.
2 30 HP, 800 mm
(Pony belt)
04 One at 0Dip/12L, another at
10L/3R, third one at 0D/57L &
fourth one at 0D/46L
3 150 HP, 800 mm
(Gate belt)
01 0Ddip/10L in Seam-III
4 100 HP, 800 mm
(Gate belt)
02 One at 0Dip/20L & another at
0Dip/30L in Seam-III.



(V). TRANSFORMER:-


Sl.No Capacity/ Rating Qty. Place of Installation
1
1.6 MVA,11KV / 3.3 KV
1
Substation at Mine Surface
2
1.6 MVA, 11 KV / 3.3 KV
1
Substation at Mine Surface
3
1.0 MVA, 11 KV / 3.3 KV
1
Substation at Mine Surface
4
500 KVA, 11 KV / 550 V
1
Substation at Mine Surface
5
250 KVA, 3.3 KV / 440 V
2
Substation at Mine Surface &
Substation at IRC Surface
6
300 KVA, 3.3 KV/440 V
1
Substation at Mine Surface.
7
315 KVA, 3.3 KV / 550 V
9
At 6
th
Incline:10L,33 L, 27 L & 16L
At 10
th
Incline: 22 L, 70 L, 108 L ,
10

D/ 114 L & at 7
th
incline: 11L.



(VI)LAMP CABIN


Sl. No. Items Requirement Available
1 Flame Safety Lamps 33 nos. 32 nos.
2 Cap Lamps 950 nos 910 nos.
3 Self-Contained Self
Rescuers
500 nos. 493 nos.

(VII) UNIVERSAL DRILL MACHINE:-

S.No. Capacity / Rating Quantity
1 EMCO ELECON(I), LTD.
Model- 611UDM, Electra Hydraulically operated
Capacity- 55HP, Feed- 2.1Km/hr, Wt 9.5 Te.

02 nos



(VII) PUMPS:-
Sl.No. Capacity/ Rating Qnty. Place of
Installation
1 30 LPS 01 no. At Surface.
2 500GPM/150M/90KW,4CHR ROTO 01 no. 8 L at 6
th
Incline
3 1000GPM/150M/180KW,3.3KV MAX
FLOW
01 no. 8 L at 6
th
Incline
4 500GPM/180M/104KW,6RMS ROTO 01 no. Main dip of 10
th

incl.
5 1000 GPM/180M/180KW, 3.3KV MAX
FLOW
01 no. 36L at 6
th
Incline
6 1000 GPM/380M/350KW/3.3KV M&P 01 no. 36L main dip/ 6
th

incline
7 1000 GPM/380M/350KW/3.3KV M&P 01 no. 22XL/3Xdip
(Seam-IV)


(VII) LHD MACHINE:-


Sl.No. Capacity/ Rating Qnty. Place of Installation
1 EIMCO ELECON 811 Model
(LHD) 1.5 M
3
/50HP & 4 to 11
Km/Hr speed.
03 no.
03 no.
01 no.

115 SL district(Main
dip)
19XNL district.
In preparatory work.
2 SIMPLEX Load haul dumper
Model No. 142/1500,
37KW/550V, 1.5M
3

& 4 to 11
Km/hr speed.
01 no Breakdown



(VIII) MAIN MECHANICAL VENTILATOR:-


Sl.No. Capacity/ Rating Qnty. Place of Installation
1 8600M
3
/ Min/ 52mm WG/ 3.3kv,
AF-100/335 HP (Mechanical
Machinery Manufacturing Pvt.
Ltd.)
01 no. At Surface of Mine.
2 5500M
3
/Min/40mm WG/550V
Voltas PV-200/150HP.
01 no. At Surface as Stand-by.


(IX) AUXILIARY FAN:-



S.No. Capacity / Rating Quantity Place of Installation
1 6.1M
3
/ Sec/60mm
WG/20HP/2900RPM
03 nos (One each at
two district & one is
spare)
* 115 SL district
* 19XNL district


MATERIAL TRANSPORT SYSTEM

At present coal from development district of 115SL district & 19XNL district is brought to
the surface through a series of Direct Haulages, Endless Haulages & belt conveyors.
Presently there is one underground tippler at 46L/2ND of 10
th
incline for production of
19XNL district & 115SL district of Orient Mine No.1&2.

Belt conveyor has been installed in 7
th
incline for transportation of coal on to surface from
19XNL district & 115SL district (HR Seam-III). Following is the brief description of Belt
Conveyor installed at OC-1&2 mine.

1). Trunk belt -02 nos from 7
th
incline mouth to 13L (Seam-I) & 2ND/57L-86L & 86L-112L
(Seam-III)
2). Gate belt 03 nos from 10L/0D to 57L/0D (Seam-III).
3). Pony belt 04 nos at 12L/0D, 10L/3D and 46L/0D (Seam-III).

At 19XNL district & 115SL district track lines are laid for transportation of coal. While
laying the track lines special precaution is being given to make it straight. Tracks are
properly ballasted and proper drainage is being provided to make it free from water.
Check rails are provided in all the curves. A clearance space of at least one meter had
been kept between the tubs and sides of the roadway and between adjacent tracks.
Inter coupled Runway switch and stop blocks are provided in all direct haulages. Back
Stays are being attached in each set of ascending tubs to prevent danger from backward
running of the tubs. In endless haulage tubs rerailers are provided. Adequate nos of
friction rollers are provided and kept in free running condition. Sufficient nos of adequate
sprags are provided at coupling and decoupling points. Code of haulage signals and
notice regarding no of tubs to be attached in a set of tubs are provided in haulage room
and at coupling and decoupling points. All transfer points are adequately lighted.








HAULAGE LAYOUT: (10
th
INCLINE)


SURFACE

EH
LOADED
EH





122L















WORKING DISTRICT
TH
0 L
L 28
22 L
EMPTIES
78 L
106 L
EH
TH
TRANSPORTATION LAYOUT: BELT CONVEYOR


CODE OF PRACTICE FOR USE OF BELT CONVEYOR
GENERAL
01. Conveyor belt shall be of fire-resistant type.
02. (a) The installation shall be properly designed, constructed and suited for the duty it is to
perform.
(b) Alloys and metals likely to give incentive sparking shall not be used in
construction of a conveyor installation.
03. Conveyor roads shall be so made and conveyor so located that the clearance above, below and
both sides of the conveyors are sufficient for persons to carry out installation, proper inspection
and maintenance of the belt, structure rollers, drums & drive, return and tensioning units and for
removal of any spillage.
04. Conveyor belt shall not be used :
(a) When its ends are badly frayed.
(b) When it is torn, badly worn or has bad joints.
05. Anchoring of return structure shall be adequate and independent of the face or roadway supports.
06. (a) At either end of the conveyor installation, all exposed rotating and forming part of the
drive or return or tensioning units shall be kept substantially fenced or guarded so that not person
can get caught by the running belt or any moving part.
(b) No person shall or shall be permitted to clean or oil any dangerous part whilst the belt is
in motion.
07. (a) Along the length of the conveyor, effective means of signalling shall be provided so that
distinct signal can be given to the attendant from any point along its length, to stop the belt of
the conveyor.
(b) Where conveyor roadway is also used as travelling roadway for persons, signalling
arrangements shall be provided on the side of roadway along which persons travel. The
travelling passage shall be free from obstruction and it shall not be less than 0.6m. (2 Fit.)
Wide between the conveyor and one side.


PRECAUTIONS AGAINST FIRE:

08. (a) Wood or other inflammable material shall not be used for the support of conveyor structure
except for training the belt.

(b) Within five meters of the drive head only non-inflammable or fire- resistant materials
shall be used for support.




09. (a) No flame lamp shall be kept near the conveyor.
(b) Where hydraulic fluid coupling is used, the fluid shall be of fire resistant
type.
(c) Fusible plug used on fluid coupling shall only be of the type recommended
by the manufacture.

10. Suitable and adequate means of extinguishing fires shall be provided and maintained along the
conveyor roads and at the driving unit of every conveyor.


PRECAUTION AGAINST COAL DUST:

11. At all loading, discharge and transfer points adequate arrangements shall be made to avoid
spillage of coal and formation of coal dust.
12. Adequate provisions shall be made for suppression and removal of coal dust from the conveyor
installations and its roadways particular attention shall be paid to places near and around the
idlers, rollers, drums, discharge and transfer points, adequate water sprays shall be installed at
suitable places on the installation for effective suppression of coal dust.
13. Coal dust on the conveyor structure and in the conveyor roadway shall be regularly cleaned and
unless the coal dust is effective suppressed with water by an effective system of water spray the
structure and roadways shall be stone dusted in such a manner that the percentage of
incombustible matter in any sample of coal dust taken at any place along the conveyor is not be
less than 75.
14. Adequate precautions shall be taken to prevent overloading of belt and its back slipping.

OPERATION, INSPECTION AND EXAMINATION ETC:

15. (a) The conveyor shall not be operated except by a competent person who has attained the age of
21 years, and has been duly authorized in writing by the manager.

(b) The operator so authorized shall be well conversant with the controls of the drive, signals
and the installation in general.


16. (a) Each conveyor installation shall be regularly inspected once in every 8 hours when in use, for
belt slip, fast idlers or rollers, torn belt, frayed ends, non-alignment, heating, flubbing
against road or its supports and any other defect not covered above by a competent
person appointed and authorized in writing by the manager for other purpose. Every
person so appointed shall at the end of the shift record the condition of the conveyor
belt and of the installation mentioning clearly and defect, if noticed, in a book kept for
the purpose.
(b) The inspection under clause (a) shall be so made that all external parts of the conveyor are
examined.
(c) Any competent person, other than the persons making inspection as provided in clause (a)
noticing any defect in the conveyor installation shall immediate take necessary steps for its
rectification and send a report of the same to the senior most official present in the mine.
(d) In the event of any belt slippage, heating of belt or fire the conveyor shall be immediately
stopped by any person noticing such incident and the belt shall not be restarted unless the
cause is satisfactorily remedied and an order in writing is given by the manager to that effect.
(e) Every incident of belt heating, fire or any other serious defect on the installation shall be
recorded with its probable cause and it shall be signed by the engineer and countersigned by
the manager.

17. (a) Where the inclination of any conveyor gives rise to danger from slipping, devices shall be
used to afford adequate protection against such danger.
18. (a) Every conveyor roller shall be maintained in good working condition and shall be taken
out of use at predetermined intervals according to the manufacturers recommendation and the
working conditions, and it shall be examined, repaired and if necessary, reduplicated before
being put into service again.

(b) Sufficient stock of spare rollers and idlers shall be kept at the mine to permit the
periodical inspection and replacement stated under clause (a).

(c) If in the opinion of the joint Director of Mines Safety, the interval referred to in clause
(a) is too large and is dangerous he may specify a shorter interval.

19. (a) The erection, maintenance, replacement and repairs of the conveyor shall be under the
charge of duly qualified and competent person or engineer appointed in writing by the
manager.

(b) The person appointed under clause (a) shall make a close examination of the installation
particularly of the drive, the return and tensioning units, and of other rollers, idlers,
drums etc. once at least in every 24 hours, and record the results there of in a book kept
for the purpose. The report shall be signed by the engineer and the manager.

20. (a) Electrical parts of the installation shall be maintained in good condition.

(b) A competent electrician appointed in writing by the manager shall once at least in every 24
hours examine every electrical part of the installation, and record the result there of in a book
kept for the purpose.
(c) Whenever, a conveyor is re-erected a a new place, the examination under clause 19 (b) and
20 (b) shall be made before the conveyor is put in use.

21. No person shall or shall be allowed to travel or ride on moving conveyor.








MAN RIDING SYSTEM

The man riding shall be used in underground of a type approved by the DGMS. Man Riding Hauler
System is working at OC-1&2 mine in 10
th
incline for a distance of 850 mtrs, where the gradient
of the seam is about 1 in 5.5 to 6. There is proposal for 2
nd
& 3
rd
phase of Man Riding Chair Lift
System for the remaining distance of 3 Kms.
ROADWAYS
(a) Gradient of roadway shall be smooth as far as possible and shall not be more than 25 deg.
(b) The chairlift system shall not interfere with any other transport system such as haulages,
conveyors, etc.
(c) Proper lighting arrangements shall be provided along the roadway.

PROVISION OF SAFETY DEVICES
An over-speed device.
A device to prevent the backward movement of the system.
Over-travel limit switch shall be provided on either end of the run.
Over-stretch device (limit switches) to stop the system in the event of rope stretch.
Rope speed indicator in chairlift engine room.
Pull chord in the roadway so that the system can be stopped from any point.
Various Notice boards at stations.
Pre start alarm.

LIMITATION OF USE
No material will be transported by chairlift system.

BRAKES:
Suitable type of brakes shall be provided to hold the drive pulley stationary when the maximum
torque is applied by the engine/motor on either direction.

CLEARANCES:
The following minimum clearances shall be provided
Top of chair seat to floor = 0.5 m
From sides = 0.8m
Centre to center of chairs = 0.9 m
ROPES:
Ropes shall meet the requirements to relevant I.S.S of winding rope of man winding system. The
rope for Chairlift system shall be maintained and examined like a winding rope and discarding
criteria for the chairlift rope shall be adopted in the same manner.
No rope, the breaking strength of which is less than 10 times the maximum static load on it shall
be used.
The speed of rope shall not exceed 3.0 m/sec.
The details of rope, its examination record aforesaid shall be maintained in a bound paged book
and shall be signed by competent person, engineer and countersigned by manager.

CHAIR LIFT OPERATOR:
The system is operated by a competent person. The persons so appointed shall be referred to as
chairlift operator.

DUTY OF CHAIR LIFT OPERATOR
Every operator authorized of the chair lift system shall be acquainted and understand
Operation and control of man riding system.
Related instruction about operation of the system.
Code of signal.
Before starting the man riding system shall check and ensure that the brake, rope, AVA, signaling,
lighting, power pack, drive unit, remote, and safety devices are in perfect working conditions.
During checking if any defects come in notice , he shall immediately inform to the concerned
foreman or engineer and shall not operate the man riding system, unless the defects has been
rectified.












SALIENT FEATURES OF MAN RIDING SYSTEM AT OC-1&2 MINE
TYPE Man Riding Hauler System
LOCATION HR Seam IV , 10
th
incline , from 1
st
level to 31
st
level(850m in length)
CAPACITY PER CAR 24 persons (in Anchor car)
30 persons (in Man Riding car)
TOTAL SYSTEM CAPACITY
84 persons per trip
TRACK 90lbs rail , 610 mm gauge with cement grouting (Monolithic
nature ) , ballast less and sleeper less
HAULER POWER 150 HP / 112 KW
SPEED 8 km / h
GRADIENT 1 in 5.5 to 1 in 10



HAULER SPECIFICATIONS

RATING 150 HP /112 KW
DRUM DIA. 1.6 m
DRUM WIDTH 1.2 m
DRUM CAPACITY 1500 m (rope
length)
ROPE DIA. 26 mm
ROPE SPEED 8 km / h
ROPE PULL 5000 Kgs (approx.)









TELEMONITORING SYSTEM

The Environmental Telemonitoring System (EMS) is a Telemetry System for monitoring under
ground Environmental condition. The total system comprises of Surface Computer System along with
Repeaters, Barriers, Outstations and Environmental Sensors. Telemonitoring system was installed on
mine no.2 by Bishwa Micro Processor Private Ltd .
























AV
CO
C O M P U T E R
BARRIER

TX-9042
OUT
STATION
CH4
TP
S E N S O R S
CH4, CO, TP, AV & O2 Sensors are
producing Analog Signals (0.4V to 2V)
and send all the signals via cable to the
TX-9042 Outstation. Outstation then
convert those signals to the Digital
signals and send all those to the
computer via Repeaters & Barrier
through 4 core cable. The PROTOCOL
used in transmitting/receiving
information from outstations is known
as TM 2004. TM 2004 is intrinsically
safe asynchronous time division
multiplexing (TDM) system. The
system is installed by:-

M/s Vishwa Microprocessors (P) Ltd
In the year of 1999.



SlN
o
Sensor Working principle of Sensing
Element
Range
01 Methane (CH4) Catalytic combustion 0% - 5%
02 Carbon
Monoxide
Elect-Chemical/Micro fuel cell
reaction
0ppm-200ppm
03 Temperature Semiconductor 0degC
100degC
04 Oxygen (O2) Elect-Chemical/Micro fuel cell
reaction
0% - 25%
05 Air velocity Vortex shedding 0M/Sec-
25M/Sec




Present Status of the Sensors

SlNo Type of Sensor Installed Working % availability Remarks
01 CH4 (Methane) Sensor 05 04 80%
02 CO(Carbon
Monoxide)Sensor
05 05 80%
03 TP (Temperature )Sensor 06 04 67 %
04 AV (Air Velocity) Sensor 05 03 60%
05 U/G out station 05 05 80%


ANTICIPATED IMPACT AND MITIGATION MEASURES:
There will be impacts on air, noise, flora and fauna due to mining and its related activities.
1. Air quality impact & control measures
The air quality of the OC-2 mine w.r.t SPM , NOx , SO2 , etc. concentration levels is found to be within
limits of the prescribed standards at all stations located in core and buffer zones & is being monitored
regularly. Therefore no effects either on human being or flora and fauna is found to be observed as suitable
mitigation measures are taken to make the operation eco-friendly.
The preventive measures in this context is listed below:
In Underground---
Regular cleaning of spillages to prevent dust being airborne.
Water spraying at transfer points.
Regular ventilation survey as per statutory requirement.
Adequate firefighting arrangements in the mine.
Careful removal of loose coal from the abandoned coal face.
Prompt removal of wood cuttings, oil & grease from underground workings.
On the surface---
Black topping of service roads to prevent generation of dust on surface.
Water spraying on all roads to minimize dust generation.
Mechanized coal transport system.
Unmetaled roads are kept from ruts, pot-holes, etc.
Greenbelts around infrastructure sites, mine return & colony sites.
Schedule of water spraying arrangement---
Water spraying by tanker in underground haul road.
Presently the spraying arrangement is carried out weekly, fortnightly & monthly.
In some old working areas, spraying is done quarterly.
In tippler zone and transfer point area, spraying of water is done by surface water tank.

2. Impact assessment on hydrology & hydro-geology and control measures
-On surface water sources
There is no significant drainage traversing the area except over land flow slopes.The major impacts are
water pollution due to oil & grease, contamination of water bodies due to discharge of mine-effluents and
pollution from domestic & sewage effluents. Groundwater aquifers may get disrupted and also due to
continuous pumping out of mine water, the water table of the surrounding area may get lowered resulting
in scarcity of ground water.
Control measures:
(i) Domestic waste water is treated in soak pit and septic tank combination provided to each unit.
(ii) Treatment of mine discharge water before discharging it to surface water course.
(iii) Recycling of treated mine discharge water to achieve zero discharge to the extent possible.
(iv) Provision of oil & grease trap, provision of drains around coal dump / stock yard.


3. Impact assessment on noise quality and control measures.
Impact:
Abnormal and loud noise have auditory effect. But, the ambient noise level of OC-2 mine is being
monitored regularly. Noise levels are within the limits of the prescribed standard.
Control measures:
All vibrating machines are mounted on vibration absorbing pads.
Enclosure of fan, etc.
Adoption of personal protective devices to all persons working in high noise areas.
Regular monitoring of noise levels at various points.

4. Impact assessment on blasting vibration and control measures
Impacts:
Safe blasting measures are adopted .So, there will be no effects on life, property and ambient noise.
Control measures:
(i) All provisions of coal mines regulations are followed.
(ii) Using the particular quantity of explosive as decided as per conditions imposed by DGMS.
ANALYSIS OF ACCIDENTS, STATISTICS, CHARTS


2013 2012 2011 2010 2009 2008
Fatal Nil Nil Nil Nil Nil Nil
Serious Nil 01 Nil Nil Nil Nil
Reportable Nil Nil 02 Nil Nil 02
Total Nil 01 02 Nil Nil 02




CAUSE-WISE ACCIDENT ANALYSIS





Sl
No



Cause
Fatal Serious Reportable
2
0
1
3
2
0
1
2
2
0
1
1
2
0
1
0
2
0
0
9
2
0
0
8
2
0
1
3
2
0
1
2
2
0
1
1
2
0
1
0
2
0
0
9
2
0
0
8
2
0
1
3
2
0
1
2

2
0
1
1
2
0
1
0
2
0
0
9
2
0
0
8
1 Roof / Side falls - - - - - - - - - - - - - - - - 1
2 Rope haulage / Coal
tub
- - - - - - - - - - - - - - - - -
3 U/G machine other
than haulage
- - - - - - - - - - - - - - - - -
4 Explosive - - - - - - - - - - - - - - - - -
5 Electricity - - - - - - - - - - - - - - - - -
6 Fall of objects - - - - - - - - - - - - - - - - -
7 Fall of persons - - - - - - - 1 - - - - - - 2 - - 1
8 Miscellaneous - - - - - - - - - - - - - - - - -
Total 0 0 0 0 0 0 0 1 0 0 0 0 0 0 2 0 0 2



PLACE WISE ACCIDENT ANALYSIS



Sl
No


Place
Fatal Serious Reportable
2
0
1
3
2
0
1
2
2
0
1
1
2
0
1
0
2
0
0
9
2
0
0
8
2
0
1
3
2
0
1
2
2
0
1
1
2
0
1
0
2
0
0
9
2
0
0
8
2
0
1
3
2
0
1
2
2
0
1
1
2
0
1
0
2
0
0
9
2
0
0
8
1 Development face - - - - - - - - - - - - - - 1 - - 1
2 Tramming/Haulage
Roadway
- - - - - - - - - - - - - - - - - 1
3 Travelling roadway - - - - - - - - - - - - - - - - - -
4 Other roadway - - - - - - - - - - - - - - - - - -
5 Surface - - - - - - - 1 - - - - - - 1 - - -
Total 0 0 0 0 0 0 0 1 0 0 0 0 0 0 2 0 0 2


DESIGNATION-WISE ACCIDENT ANALYSIS


Sl
No
Designation
Fatal


Serious

Reportable
2
0
1
3
2
0
1
2
2
0
1
1
2
0
1
0

2
0
0
9
2
0
0
8
2
0
1
3
2
0
1
2
2
0
1
1
2
0
1
0

2
0
0
9
2
0
0
8
2
0
1
3
2
0
1
2

2
0
1
1
2
0
1
0

2
0
0
9
2
0
0
8
1 Supervisory
Official
- - - - - - - - - - - - - - - - - -
2 Loaders - - - - - - - - - - - - - - - - - -
3 Dressers/ Driller - - - - - - - - - - - - - - 1 - - -
4 Explosive Carrier - - - - - - - - - - - - - - - - - 1
5 Supportman - - - - - - - - - - - - - - - - - -
6 Electrician - - - - - - - - - - - - - - - - - -
7 Pump Khalasi - - - - - - - - - - - - - - - - - -
8 Trammer/
Signalman
- - - - - - - - - - - - - - 1 - - 1
9 Line Mistry/Helper - - - - - - - - - - - - - - - - - -
10 Others - - - - - - - 1 - - - - - - - - - -
Total 0 0 0 0 0 0 0 1 0 0 0 0 0 0 2 0 0 2




BODY PART WISE ANALYSIS





Sl
No



Body parts
Fatal Serious Reportable
2
0
1
3
2
0
1
2
2
0
1
1
2
0
0
0

2
0
0
9
2
0
0
8
2
0
1
3
2
0
1
2
2
0
1
1
2
0
0
0

2
0
0
9
2
0
0
8
2
0
1
3
2
0
1
2
2
0
1
1
2
0
0
0

2
0
0
9
2
0
0
8
1 Hand - - - - - - - - - - - - - 1 - - -
2 Finger - - - - - - - - - - - - - - - - -
3 Eye - - - - - - - - - - - - - - - - -
4 Head - - - - - - - - - - - - - - - - -
5 Chest - - - - - - - - - - - - - - - - -
6 Palm - - - - - - - - - - - - - - - - -
7 Spinal column - - - - - - - - - - - - - - - - -
8 Thigh(lower
limb)
- - - - - - - - - - - - - 1 - - 2
9 Others - - - - - - 1 - - - - - - - - - -
Total 0 0 0 0 0 0 1 0 0 0 0 0 0 2 0 0 2



AGE WISE ANALYSIS









SHIFTWISE ANALYSIS

SHIFT 2013 2012 2011 2010 2009 2008
1
st
shift Nil Nil Nil Nil Nil Nil
2
nd
shift Nil 01 Nil Nil Nil 02
3
rd
shift Nil Nil 02 Nil Nil Nil
Total Nil 01 02 Nil Nil 02




Calendar
Year
Prod.
(in te)
Man
shift
No .of Accident Rate of fatal
injury
Rate of serious
injury
Rate of reportable
injury
Fatal Serious Reportable Per
MT
Per
3LMS
Per MT Per
3LMS
Per MT Per 3
LMS
1990 272005 437575 - - 20 - - - - 73.52 13.71
1991 282498 478372 - 04 33 - - 14.15 02.50 116.81 20.69
1992 275950 448244 01 01 31 03.62 00.66 03.62 00.66 112.33 20.74
1993 251530 421810 - 03 19 - - 11.92 02.13 75.53 13.51
1994 279600 413699 - 03 04 - - 10.72 02.17 143.06 29.00
1995 283550 408515 - 04 19 - - 14.10 02.93 67.00 13.95
1996 276755 389603 - 04 13 - - 14.45 03.08 46.97 10.01
1997 296397 384145 - 01 09 - - 03.37 90.78 30.36 07.02
1998 265827 341624 04 02 06 15.04 03.50 07.52 01.75 22.57 05.26
1999 279001 315100 - 01 10 - - 03.58 00.95 35.84 09.52
2000 270901 297651 - 02 09 - - 07.30 02.01 33.20 09.06
2001 253783 280409 - 01 06 - - 03.90 01.05 23.60 06.39
2002 261886 261631 - - 03 - - - - 11.45 03.44
2003 279212 249038 - - 00 - - - - - -
2004 307488 232202 - - 05 - - - - 16.26 06.45
2005 305265 220444 01 01 06 03.28 01.36 03.28 01.36 19.65 08.17
2006 297200 213729 - 01 04 - - 03.36 01.40 13.44 05.60
2007 327174 229068 - - 03 - - - - 9.16 3.92
2008 313353 207098 - - 02 - - - - 6.38 2.88
2009 320025 224083 - - - - - - - - -
2010 334560 195976 - - - - - - - - -
2011 377005 213871 - - 02 - - - - 5.30 2.80
2012 248360 183813 - 01 - - - 04.02 01.63 - -
2013 264099 188561 00 00 00 00 00 00 00 00 00

SL
No.
Age limit (Years) Total Injury
2013 2012 2011 2010 2009 2008
1 18 Yrs-30 Yrs Nil Nil Nil Nil Nil Nil
2 31 Yrs-40 Yrs Nil Nil Nil Nil Nil Nil
3 41 Yrs-50 Yrs Nil Nil Nil Nil Nil 01
4 51 Yrs-60 Yrs Nil 01 02 Nil Nil 01
Total Nil 01 02 Nil Nil 02
LIST OF SAFETY COMMITTEE MEMBERS

Chairman : - Sri Surendra kumar, Sr.Manager (Min)/
Colliery Manager

Secretary : - Sri R.K.Behera, Sr.Manager/Safety Officer

Members nominated by Chairman
Sri R.K.Behera, Sr.Manager /S.O
Sri Nalin Chand, Colliery Engineer
Sri R.K.Chaturvedi, Sr.Officer.(Pers.)
Sri K.K.Singh,Manager/Dist. Inch.
Sri K.Verma,Manager/Dist. Inch.


Nominated Trade Union Representatives

Sri P.Samal, Sr.Overman
Sri Nagesh Kumar Dixit,Gen. Mazdoor
Sri Lalmohan Samal, Fitter
Sri Susanta Kr. Behera, Mining Sirdar.
Sri Bikash Prasad Singh, Mining Sirdar

Workmen Inspectors
Sri D.K.Senapati, Sr.O/Man,W.I.(Mining)
Sri D.Khamari,Foreman,W.I(Mech)
Sri Asish Choudhary,Foreman,W.I(Elect)

Substitute Workmen Inspectors
Sri P.C.Pal,Sr.O/Man,W.I(Mining)
Sri R.K.Kissan,Foreman,W.I.(Mech.)
Sri R.B.Pandey,Foreman,W.I.(Elect.)

RESCUE TRAINED PERSONNEL.

A). REQUIREMENT

Total strength
of U/G
manpower
Requirement of rescue
trained personnel
Existing
729 08 09

B). NAME OF RESCUE TRAINED PERSON WITH DESIGNATION.

S.No. Name of Rescue Trained personnel Designation
1 Sri Parberus Toppo Asstt. Mgr.(Mining)
2 Sri Santosh kumar nanda Jr.Overman
3 Sri Naresh Kumar Mining Sirdar
4 Sri Rajeev Ranjan Jr.Overman
5 Sri Praveen Kumar Jr.Overman
6 Sri Amit Kumar Jr.Overman
7 Sri Shremchand Mining Sirdar
8 Sri Sanjeev Kumar Mining Sirdar
9 Sri Puspendra Kumar Shukla Dy. Surveyor
SAFETY COMPAIGN IN MINE
Various programs under safety campaign have been arranged to create a consciousness among
workmen for prevention of accident.


A). SAFETY COMPETITION:
To create a healthy competitive spirit among all front line supervisors, chart showing the
incidence or accident under different supervisors are prominently displayed on safety notice board,
because the supervisors should feel personally about seeing that the work under them is carried out in
a safe manner.

B). SUGGESTION BOX:
One suggestion box has been kept in front of pit office inviting suggestion to improve safety in mines.
Suggestions are viewed and are implemented in a phased manner.

C). PRIZES:
Every year prizes are distributed amongst the workmen, who have accident free records of 15 years
during ANNUAL SAFETY FORTNIGHT.



D). SAFETY COMMITTEE NOTICE BOARD.
A special notice board has been provided in front of pit office to paste minutes of pit safety committee
meeting and other safety instruction from safety committee.


E). SAFETY SLOGANS, SAFETY POSTERS, MODELS, SAFETY SONGS, BHAJANS
& SAFETY DRAMAS.
Safety slogans are written on the wall near rest shelter, Lamp cabin,Time Office & other
conspicuous places in the mine. Various type of captions (Oriya, Hindi & English) & pictorial safety
posters are judiciously displayed at:-

1). Inner walls of rest shelter.
2). Attendance room.
3). Inner walls of canteen cabin.
4). Inner wall of lamp cabin.
5). Outer walls of Time Office.

Those posters are changed regularly and positions of poster are also changed with every change
of poster. Posters out of doors are pasted on the firm smooth steel boards. These are put in front
of canteen, rest shelter, lamp cabin in such manner that the visions of maximum number of men
fall automatically for at least five second. Posters which are statutorily required giving instructions
on the important matters like electric shock, inhalation of gases, fire etc have been permanently
displayed.

Safety songs and Bhajans are also arranged at regular interval to promote safety consciousness.
Safety bulletin are pasted at various notice board.

An electronic display board has been fixed at 0L of traveling road to apprise the workers of safety
tit bits.
Safety models depicting safe and unsafe acts are kept at rest shelters, cassettes containing safety
caption are played regularly through public address system from pit office to promote safety
consciousness.
Safety drama is staged every year on the occasion of Mines Safety Awareness Drive.


F). ACCIDENT REPEATER PROGRAMME (ARP).
Workers who are involved in two or more accidents are called for counseling to identify the possible
problem or inadequate skills that could be corrected.



CODE OF PRACTICE WHILE A PERSON IS INJURED ON DUTY


1. The person getting injury on duty shall forthwith inform to the Mining Sirdar /Overman/Foreman of his
shift and and also to the Shift In-charge/Asst.Manager/Concerned Section Engineer/Colliery Engineer
through control room or otherwise if he is in a position to do so.
2. If he is not in a position to do so his co-worker forthwith shall send information to the officials as stated
in clause I.
3. Mining Sirdar/Overman/Shift in-charge/Asst.Manager/Section Engineer/Colliery Engineer shall arrange
for First-Aid and rescue as per situation. They shall inform to Manager/Agent to the mine through control
room or otherwise about the injury.
4. If the injured person is required to be shifted to dispensary/central hospital. , the Mining Sirdar/
Overman/Shift In-charge /Asst.Manager/Section Engineer/Colliery Engineer shall arrange Ambulance.
The injured person shall be shifted in Ambulance lying him in stretcher under the guidance and supervision
of Mining Sirdar/ Overman or other competent person possessing valid First-aid certificate. The injured
person shall be carried to dispensary/Central Hospital as per situation. The injured person shall be assisted
by the Mining Sirdar/Overman/ Foreman while being carried in Ambulance.
5. IOD SLIP shall be prepared in quadruplicate by Overman/Foreman and countersigned by the Shift In-
charge/ Asst.Manager/Section Engineer/Colliery Engineer. Signature of two witness shall also be taken.
Two copies of it shall be sent to Dispensary/Central Hospital and one copy each to Manager and Safety
Officer.
6. Safety Officer shall ensure the submission of report of injury/accident to all statutory body as per statues.
He shall make entry of injury in a Register kept for the purpose.
7. Safety Officer shall make detailed enquiry into the accident leading to injury and submit the report to
Manager for needful action.


IMPLEMENTATIONS:-

a). This code of practice shall be observed by the all persons employed in the mine.

b). All concerned officials of this mine shall be responsible to implement it.