ANNEXTURE – 3 SHEET 1 OF 2
OFFSHORE EXPERIENCE DETAILS
NAME OF THE COMPANY : GLOBAL INDUTRIES ASIA PACIFIC PTE LTD
NAME OF THE PIPELAY BARGE : DLB-COMANCHE-DEEP SEA PIPELAYBARGE
PROJECT : CHEVRON INSTALLATION CAMPAIGN – 2009
LOCATION : GULF OF THAILAND - OFFSHORE
POSITION : SENIOR QA/QC-SUPERVISOR
PERIOD : 02.01.09 TO TILL DATE
: SUB-SEA COATED LINE PIPES & CWC PIPE LAYED - 77 KILO METERS, ALSO,
ITEMS INSPECTED / CERTIFIED INSTALLED JACKETS, BOATLANDINGS, DECKS, VENT BOOMS, RISERS, CONDUCTORS
AND HOOK-UPS.
SUB-SEA LAYED PIPE DETAILS : MATERIAL : API 5L X65, X52 & X42
PIPE DIA. : 20”, 16”, 10” & 6”
PIPE WALL THICKNESS : 19.05, 16, 12.7MM,
DISTANCE LAYED : 77 KM
JACKETS, BOATLANDINGS, DECKS, VENT BOOMS, RISERS, CONDUCTORS AND HOOK-
INSTALLED ITEMS
UPS.
STANDARD FOLLOWED : API – 1104, AWS D1.1, B31.3, B31.4, 31.8 & CLIENT SPEC.
NAME OF THE COMPANY : BECHTEL INTERNATIONAL INC.
NAME OF THE PIPELAY BARGE : AUDICIA-DEEP SEA PIPELAYBARGE
PROJECT : KGD6 - DEEP SEA GAS LINE
LOCATION : RELIANCE INDUSTRIES LTD - OFFSHORE
POSITION : SR. QA/QC-ENGINEER
PERIOD : 08.04.08 TO 17.09.08
ITEMS INSPECTED / CERTIFIED : SHORE PULL PIPELINE, SUB SEA PIPE LAY’S, PLET AND INSTALLATION OF PLEM,
JUMPER WITH CONNECTORS
SUB-SEA LAYED PIPE DETAILS : MATERIAL : API 5L X65
CWC.PIPE DIA. : 24”, 12” & 6”
PIPE WALL THICKNESS : 31.8, 25.4 & 12.7 MM
DISTANCE LAYED : 2. 385 KM
STANDARD FOLLOWED
: API – 1104, B31.8, B31.3 & DNV SPEC.
FOR THE ABOVE ITEMS
STANDARD FOLLOWED : API – 1104, AWS D1.1, B31.8 & DNV
NAME OF THE COMPANY
: GERMANISCHER LLOYD
NAME OF THE PIPELAY BARGE : VALENTINE MARITIME (GULF) LLC-DLB 600
: SPM-TERMINAL – GAPL,
PROJECT
CRUDE HANDLING SUB-SEA P/LINE & HEAVY LIFT WORKS
LOCATION : GUJARAT ADANI PORT,
POSITION : SR.OFFSHORE SURVEYOR / CERTIFYING AUTHORITY
PERIOD : 07.09.04 – 15.02.05,
ITEMS INSPECTED / CERTIFIED : SHORE PULL PIPELINE, SUB SEA PIPE Lay’s (CRUDE LINE: DIA.48" x 20.6,
CWC-THICKNESS.130, 110 & 95) AND INSTALLATION OF SPM, PLEM ETC
SUB-SEA LAYED PIPE DETAILS : MATERIAL & SIZE : API 5L X65, DIA.48” X 20.6 MM
DISTANCE LAYED : 8.63 KM
INSTALLED ITEMS BUOY DIA.12.5 M,
: SINGLE POINT
: CAPACITY: 3,00,000 DWT VESSEL
MOORING SYSTEM
WEIGHT OF SPM: 350 TONNES
ANCHOR CHAINS : DIA 3 ¾”, 6NOS, EACH 360 M LONG
SUB SEA HOSES : 2 NOS; FLOTING HOSES DIA.20”-2 NOS
PILES FOR ANCHOR
DIA.: 52”, 44”, 24” / LENGTH (M) : 23, 8, 19
(6NOS) & PLEM (4NOS) :
WT (MM) 35, 28, 25 / QTY: 2, 4, 4 NOS.
SIZE & QTY
PLEM : DIA.48” & 24”– 1 NO
STANDRAD FOLLOWED : API – 1104 & DNV
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SHEET 2 OF 2
: M/S. BRUNEI SHELL PETROLIUM / HORIZON MARINE CONST.LTD.
NAME OF THE COMPANY
AND GLOBAL INDUSTRIES, SOUTH EAST ASIA – OFFSHORE
NAME OF THE PIPELAY BARGE : HORIZON
PROJECT : SUB –SEA PIPELAY & HEAVY LIFT WORKS & CHEVRON INSTALLATION CAMP-09
LOCATION : BRUNEI OFFSHORE, EGRET AND BLOCK – 12, GULF OF THAILAND
POSITION : QA/QC-SUPERVISOR
PERIOD : 15.01.03 – 23.07.03
ITEMS INSPECTED : SUB-SEA CWC PIPE LAYED - 30 KILO METERS, INST.OF JACKETS, DECKS,
PLATFORMS, CONDUCTORS, RISERS & BOAT LANDINGS ETC. (DETAIL AS BELOW)
SUB-SEA LAYED PIPE DETAILS: : MATERIAL : API 5L X70 / X52
COATED PIPE DIA. : 20" , 16" & 10"
PIPE WALL THICKNESS : 19MM, 16MM & 12.7MM
DISTANCE LAYED : 25KM, 2.5 KM & 2.5K M
STANDARD API - 1104
INSTALLED JACKET DETAILS: : JACKET PIPE SIZE : DIA.52" X 52MM THK. (APPX.JACKET WT: 1200 T)
PILES SIZE & QTY : DIA.48" X 40MM THK. / 100 METER / 20 NOS.
INSTALLED DECKS SIZE DETAILS : HELI DECK : 1 NO (APPX. 10 M X 10 M)
(METERS):
PROCESS DECK : 2 NOS (APPX. 40 M X 40 METERS)
COND.GUIDE DECK : 1 NO (APPX. 8 M X 8 M)
CONDUCTORS – 7 NOS, RISERS – 6 : MATERIAL AND SIZES ARE ALMOST SAME AS ABOVE.
NOS AND BOAT LANDING – 1 NO :
MAJOR CLIENT DEALT WITH : M/S. BRUNEI SHELL PETROLEUM, BLNG & MSE - PETRONAS CARIGALI
NAME OF THE COMPANY : M/S. PTAS-ITS - BRUNEI
LOCATION : BRUNEI ONSHORE & OFFSHORE
PROJECT : PLATFORM - MAINTENANCE WORK (DETAIL AS BELOW)
POSITION : SENIOR INSPECTION ENGINEER - OFFSHORE
PERIOD : 28.02.05 – 08.03.08
EXECUTED & INSPECTED : OFFSHORE ON STREAM INSPECTION (UP STREAM & DOWN STREAM) AND
MAINTENANCE INSPECTION FOR PLANT VESSELS, COLUMNS, PIPINGS, PIPELINES,
ROTATING & STATIC EQUIPMENTS ETC. ALSO, SECTION REPLACE MENT, HOOK
UPS, EXTENSION OF PLATFORM / PIPING CONSTRUCTION AND MINOR REPAIR
WORKS ETC
SCOPE OF WORK : ROUTINE INSPECTION OF WALL THICKNESS MEASUREMENT FOR PIPING AND
EQUIPMENTS, VISUAL INSPECTION FOR LEAKS IF ANY, WELDING, NDT, VIBRATION
ANALYSIS, TIGHTENING & TENSIONING OF BOLT & NUTS AND PAINTING
INSPECTION ETC.IF ANY THING ABNORMAL, ACCORDINGLY WE WILL DO THE
RECTIFICATION WORK AND INSPECTIONS AS PER RECOMMENDED / APPROVED
PROCEDURES
MAJOR CLIENT DEALT WITH : M/S. DUBAI PETROLEUM COMPANY & QATAR GENERAL PETROLEUM COMPANY
NAME OF THE COMPANY : M/S. BLUE STAR ENGG.AND CONTRACTING CO. – BAHRAIN
LOCATION : BLUE FIELD – OFFSHORE
PROJECT : PLATFORM - MAINTENANCE WORK (DETAIL AS BELOW)
POSITION : SENIOR QC-INSPECTOR
PERIOD : 01.04.89 - 31.03.91
ITEMS INSPECTED / CERTIFIED : MAINTENANCE INSPECTION FOR PLANT VESSELS, COLUMNS, PIPINGS, PIPELINES,
ROTATING & STATIC EQUIPMENTS ETC. ALSO, SECTION REPLACE MENT, HOOK
UPS, EXTENSION OF PLATFORM / PIPING CONSTRUCTION AND MINOR REPAIR
WORKS ETC.
SCOPE OF WORK :
ROUTINE INSPECTION OF WALL THICKNESS MEASUREMENT FOR PIPING AND
EQUIPMENTS, VISUAL INSPECTION FOR LEAKS IF ANY, NDT, VIBRATION ANALYSIS,
TIGHTENING & TENSIONING OF BOLT & NUTS AND PAINTING INSPECTION ETC.IF
ANY THING ABNORMAL, ACCORDINGLY WE WILL DO THE RECTIFICATION WORK
AND INSPECTIONS AS PER RECOMMENDED / APPROVED PROCEDURES
NOTE:
ALL THE ABOVE ITEMS ARE INSPECTED / CERTIFIED FOR OFFSHORE OIL AND GAS COMPANIES. ((I.E) BRUNEI SHELL
PETROLEUM, IOCL / GAPL, DUBAI PETROLEUM COMPANY, QATAR GENERAL PETROLEUM COMPANY, ONGC, PETRONAS ETC.
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ANNEXTURE – 3 SCOPE OF WORK SHEET 1 OF 1
AS A HEAD OF INSPECTION / SR.QA/QC-ENGINEER, THE FOLLOWING QA/QC ACTIVITES WERE EXECUTED / INSPECTED
FOR EXPEDITIOUS COMPLETION.
APPROVAL OF QA-MANUAL, INSPECTION & TEST PLAN, PROCEDURES AND WORK INSTRUCTIONS.
IMPLEMENTATION OF HSE POLICIES & PROCEDURES.
AUDITING & EVALUATION OF SUB-CONTRACTORS, VENDORS AND DEPT. OBJECTIVES ETC.
APPROVAL OF KEY PERSONNEL CV’s, NDT & QCI’s.
PRE-QUALIFICATION AND SELECTION OF MATERIAL SUPPLIER’S FOR PIPES, TUBES, FLANGES, VALVES,
FASTENERS, GASKETS, SPL.TOOLS & EQUIPMENTS ETC.
PRE-QUALIFICATION AND SELECTION OF CONTRACTORS / SUB CONTRACTORS FOR SPECIALIZED PROCESS (I.E)
AUTO WELDING, HEAT TREATMENT, NDT INCLUDING AUT, PAINITNG/COATING, PILE DRIVING/MONITORING
COMPANIES, DIVING COMPANIES ETC.
IDENTIFYING AND APPOINTING TPI’S & MARINE WARRENTY SURVEYORS (WHERE EVER APPLICABLE/REQUIRED)
WITNESSING MATERIAL TESTING / VERIFYING CUSTOMER & CONTRACTORS SUPPLIED RAW MATERIALS AND
PRODUCTS
COORDINATED WITH MATERIAL SUPPLIERS, TPI’S, SUB-CONTRACTORS AND VENDORS.
VERIFICATION / REVIEW OF MATERIAL TEST CERTIFICATES, CONSUMABLE BATCH CERTIFICATES FOR WELDING,
NDT, COATING AND ANY OTHER SPECILAIZED MATERIALS ETC., AS PER CODE, STD, SPECIFICATION AND
DRAWING.
VERIFICATION OF CALIBRATION CERTIFICATES FOR INSPECTION TOOLS, EQUIPMENTS & INSTRUMENTS
WITNESSING PROCEDURE QUALIFICATION TESTS FOR RT, UT, MT & PT AND FJC /HDPUF ETC.
APPROVAL OF WPS, PQR & WPQT’s
IN-PROCESS INSPECTION FOR ALL QC-ACTIVITIES
WITNESSING OF NDT (UT, RT, MT & PT) OF PARENT METAL & WELDMETALS
INTERPRETATION OF RADIOGRAPHS
INSPECTION, REPAIR AND TESTING OF WELDS, DRILLING TOOLS AND EQUIPMENTS ETC.
VERIFICATION OF WELDER PERFOMANCE RATING RECORDS
WITNESSING OF WRAPPING & HOLIDAY TESTING AS PER PROCEDURE
WITNESSING OF CWC, HDPUF, PU & TLPE-LAYERS & TESTING.
WITNESSING OF BUCKLE DETECTOR DIMENSION, BEFORE INSERSTION AND AFTER REMOVAL
RANDOM WITNESSING OF BUCKLE DETECTOR LOAD & MONITORING
TENSIONER / STINGER STRESS MONITORING
VERIFICATION OF DIVERS REPORTS FOR TOUCH DOWN POINTS, SAG BENDS & OVER BENDS ETC.
REVIEW & SIGN OF PREVIOUS DAY INSPECTION RECORDS
CHECK OF PRE AND POST ROUTE SURVEY RECORDS
VERIFICATION OF NCR’s, AS BUILT DRAWINGS & INSPECTION RECORDS (QA / QC - DATA DOSSIER)
QA/QC-DEPT., ADMINISTRATIVE ACTIVITIES (I.E) MANPOWER PLANNING, INSPECTION STATUS/PLANNING,
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ARRANGEMENT OF LEAVE VACANCY REPLACEMENT, ARRANGEMENT OF SUBCONTRACTORS, INSPECTION
EQUIPMENT AND CLEARING, SUB - CONTRACTORS TIME SHEET/INVOICES, RELEASE FOR PRODUCT SHIPMENT
AND H/OVER OF MANUFACTURER INSPECTION RECORDS / DOSSIERS TO CUSTOMERS.
NOTE:
CERTIFING THE ABOVE QA/QC ACTIVITIES, AS PER THE REQUIREMENTS OF CONTRACT DOCUMENTS, PURCHASE ORDER,
CLIENT SPECIFICATION, DRAWINGS, CODES & STD’S.
ANNEX -2
SR. QA/QC-SUPERVISOR / ENGINEER / WELDING ENGINEER: FROM 07.01.88 TO 28.11.08
SCOPE OF WORK
CONTRACT DOCUMENT REVIEW i.e., PURCHASE ORDER, CLIENT SPECIFICATION AND DRAWINGS.
PREPARATION / REVIEW OF QA-MANUAL, QA - PLAN, PROCEDURES & INSPECTION AND TEST PLAN.
PREPARATION / REVIEW OF WORK INSTRUCTION FOR EACH AND EVERY TYPE OF STAGE OF INSPECTION.
(NEW, REPAIR & MAINTENANCE JOBS)
PREPARATION / REVIEW OF PROJECT SPECIFIC PAINTING / COATING PROCEDURES FOR ON-PLOT & OFF-PLOT PIPING
AND PIPELINES ETC.
INSPECTION PLANNING & EXECUTIONS FOR MANUF.INDUSTRIES, NEW CONST. OIL & GAS PLANTS ETC.
2ND & 3RD PARTY AUDITOR FOR ASME & ISO 9001-2000: MANUF.REP. / CERTIFIED LEAD AUDITOR.
AUDITING & EVALUATION OF SUB-CONTRACTING COMPANY.
CONTROLLING OF ENTIRE DEPT. ADMINISTRATIVE ACTIVITIES i.e., MANPOWER PLANNING, INSPECTION STATUS /
PLANNING, ARRANGEMENT OF LEAVE VACANCY REPLACEMENT ARRANGEMENT OF SUBCONTRACTORS, INSPECTION
EQUIPMENT AND CLEARING, SUB - CONTRACTORS TIME SHEET/INVOICES, RELEASE FOR PRODUCT SHIPMENT AND
H/OVER OF MANUFACTURER INSPECTION RECORDS / DOSSIERS TO CLIENT OR CUSTOMERS.
I AM EXECUTING / GUIDING THE FOLLOWING QA/QC ACTIVITIES WITH CO-ORDINATION OF MY ENGINEERS,
INSPECTORS FOR EXPEDITIOUS COMPLETION.
RAW MATERIAL INSPECTION & MTC’S VERIFICATION.
PMI - SPECTRO CHEMICAL ANALYSIS (IF REQUIRED).
PREPARATION OF INSPECTION CHECK SHEET AND PUNCH LIST FOR OFF-PLOT PIPELINES, BOILERS, SKIDS, TURBINES,
STRUCTURES AND ON-PLOT PIPINGS ETC.
WELDING INSPECTION (AS DETAILED BELOW),
PREPARATION OF WELDING PLAN (CS, LTCS, SS, DSS)
VERIFICATION / PREPARATION OF WPS & PQR’s
QUALIFICATION OF WELDERS AND WELDING OPERATORS
VERIFICATION OF WELDER PERFOMANCE RATING RECORDS
EDGE PREPARATION & FITUP INSPECTION AS PER WPS / DRG
IN - PROCESS INSPECTION FOR WELDING TO MAINTAIN HIGH QUALITY IN SS & DSS
NON - DESTRUCTIVE TESTING (UT, RT, MT, PT & VT) OF PARENT METAL & WELDMETALS
INTERPRETATION OF RADIOGRAPHS
REVIEW OF PWHT CHART & REPORTS
PNEUMATIC, HALOGEN, VACCUM, HYDRAULIC TESTING, CP AS PER QAP & ITP REQUIREMENTS.
INSPECTION OF BLASTING, PAINTING, COATING (3LPE, CWC, PU, HSS, HDPUF, CP AND HOLIDAY TESTING) ETC.
PREPARATION / REVIEW OF GRE-BONDING PROCEDURE SPECIFICATION, QC-PLAN AND PROCEDURES ETC.
INSPECTION OF GRE – PIPING / PIPELINES
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FINAL INSPECTION OF PRODUCT RELEASE, DATA BOOK, PACKING AND DELIVERY
ITEMS INSPECTED AT ONSHORE & OFFSHORE: INSTALLATION OF JACKETS, DECKS, PLATFORMS, RISERS SPM, PLEM,
COMPRESSORS, ONPLOT/OFFPLOT PIPINGS/PIPELINES (CS, LTCS, SS, DSS, GRP ETC.) SUB-SEA PIPELINES,
CONDUCTORS, CATHODIC PROTECTION AND GLYCOL REGENERATION VESSELS ETC,.
EQUIPMENTS INSPECTED: CHEMICAL INJECTION SKID, BOILERS AND ACCESSORIES, PRESSURE VESSELS,
EVAPORATORS, AIR COOLERS, TURBINES, HEAT EXCHANGERS, AIR PREHEATERS CONDENSERS, SUPERHEATERS,
ECONOMIZERS, BUS BAR ASSEMBLY, AGITATORS, ANODE HANGERS AND GLYCOL VESSELS ETC.
ROTATING EQUIPMENTS INSPECTED : BALL MILLS, KILNS, CENTRIFUGAL PUMPS, INDUSTRIAL BLOWERS, FANS,
COMPRESSORS, VALVES, MOTORS AND GEARS ETC.
ONSHORE & OFFSHORE PLANTS INSPECTED : MAINTENANCE INSPECTION (ONSTREAM & SHUTDOWN) ACTIVITIES
EXECUTED & INSPECTED ON VESSELS, COLUMNS, PIPEING, PIPELINES, STATIC & ROTATING EQUIPMENTS ETC., TO
ENSURE INTERGRITY & RELIABILITY BASED ON RBI-METHODS.
ALL THE ABOVE ITEMS ARE INSPECTED / EXECUTED FOR OFFSHORE / ONSHORE OIL AND GAS COMPANY, REFINERY, SHIP
YARD, POWER PLANT, DESALINATION, & REBAR MILL ETC., AS PER CLIENT SPECIFICATION / QAP / ITP / CODE AND STDS.
(CONSTRUCTION OF OIL & GAS PLANT, POWER PLANT, DESALINATION PLANT, STEEL PLANT AND MANUFACTURING
INDUSTRY ETC.)
PREPARATION OF MANUFACTURER’S INSPECTION AND TEST RECORDS AS PER CONTRACT/ITP AND OFFER THEM TO M/s.
GERMANICHER LLOYDS, RWTUV, FMTUV, VELOSITUV, TRACTABLE, BECHTEL, MOODY INTERNATIONAL, KLOCKNER, ABB/FLAKT,
BV, ABS, VINCOTTE, IBR, ASME AUTHORIZED INSPECTORS & TO CLIENTS (i.e.) M/S BRUNEI SHELL PETROLEUM, MSE-CARIGALI,
DPC, QGPC, ADNOC, ADMA-OPCO, ADCO, ZADCO, GASCO, CBEME, FWFHL, SIDEM, SASAKURA, FISIA ITALIMPIANTI,
SNAMPROGETTI, TECHNIP, ABB-SAE SADELMI, KAOHSIUNG, ARAMCO, PDO, MANNESMANN DEMAG, NPCC, CCC, DEWA, ONGC,
MDL, UHDE, BHEL, ESSAR OIL, GAPL ETC.
ANNEX-1
PRODUCTION SUPERVISER / SITE INCHARGE FROM 13.06.84 TO 30.12.87
SCOPE OF WORK
PREPARATION OF CUTTING PLAN FOR PLATES, TUBES, RODS, PIPES & STRUCTURAL ITEMS.
WORK ALLOTMENT FOR WELDERS, FITTERS, FABRICATORS & MACHINE OPERATORS ETC.
RECORD PREPARATION & MAINTENANCE OF PRODUCTION LOG BOOK.
MOBILISATION OF TOOLS & TACKLES, MATERIALS STORE CORRESPONDENCE, TRANSPORT, INCLUSIVE OF MAINTAINING
OF SITE ACCOUNT AND PAYMENTS ETC.
FOLLOW UP WORK IN PROGRESS & STAGE INSPECTION ETC.
PREPARATION OF NDT REQUESTS & EXAMINATIONS SUCH AS RT, UT, MT, PT & VT.
PREPARATION OF FINAL DOCUMENTATION FOR THIRD PARTY INSPECTION APPROVAL. APART FROM PRODUCTION AND
INSPECTION, I WAS ALSO ENGAGED IN DEVELOPING VARIOUS VENDORS FOR SUB CONTRACTING JOBS.
THIS IS FOR YOUR KIND INFORMATION & CONSIDERATION, TO PROVE MY ABILITY IN YOUR CONCERN.
THANKING YOU.
YOURS TRULY,
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K.RAJAGOPALAN
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