Scribd
Upload
2K views20 pages

Bridgeport 1000/20 VMC Electrical Test and Setup

Electrical Test and Setup of Bridgeport 1000/20 vmc with Siemens 650 Drives including parameters

Uploaded by

RyanFrank
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF or read online on Scribd
2K views20 pages

Bridgeport 1000/20 VMC Electrical Test and Setup

Electrical Test and Setup of Bridgeport 1000/20 vmc with Siemens 650 Drives including parameters

Uploaded by

RyanFrank
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF or read online on Scribd
You are on page 1/ 20
Tests marked * with no toolchar Set transformer inp a) TXT,TX3 and TXS bh TX4 Cif Fitted) ETS 205 (1SSUE3 )SULY 1992. ELECTRICAL TEST & SET PROCEDURE FOR YMC 1g90/20 INC 25008 GAITH MEWS DAWES) (660 Lives MACHINE SERIAL NUMBER: TNC 2500 BSERIAL NUMBER: N.C. SOFTWARE NUMBER: PLC. SOFTWARE NUMBER are not applicable to machines nger. ut tappingst~ Wire numbers 400 (ov) 401 (380) Wire ‘numbers 100A (to suit supply) 101A 102A REMARKS NB. Set CBi magnetic tr 40 for 380 - 46! 55 for 200 - 241 Set C33 to 0.4A. Set C38 to 2.48 If Swarf Managemen a) Remove the Xs¥> from the feed modules in turn and set as follows:— ip to 400, and the thermal trip Ov supply or Ov supply. & fitted, set CRE to3QA& CBIO and Z Parameter Boards gg i a aa fai to to 1A bd) XK and Y Axes Parameter Boards. Set potentiometer Tache to 7. Set potentiometer Kp to 2.5. Set potentiometer TN to 8. Set potentiometer Adapt Remove resistor R33. Check capacitor C4 is fitted (=5S0nF 1999757). Set all three contacts on switch SI open. Switch 82 set as follows:— contacts 1,2,6,7,8,9 closed contacts $,4,5,10 open © 2 @xis Parameter Board. Set potentiometer Tacho to 7. Set potentiometer Kp to 3.5. Set potentiometer TN to 7. Set potentiometer Adapt to 5. Remove resistor R33. Check capacitor 03 is fitted (=Inf 1555750). Check capacitor 04 is fitted (=330nt 1555737). Check capacitor C5 is fitted (=10nf 1555731). Set all three contacts on switch $1 open. Switch 82 set as follows contacts 1,6, contacts 2,3, REMARKS Not) Spindle Drive Unit. Check for continuity betueen spindle moter windings on contactor SP.CON, Wires No. 165,166 & 167 Check impedance between wires No. 165,144 & 147 to ground, (Greater than 1 Meg Ohm) Confirm that spindle drive unit is dance with electrical schematic diagram 238-518 sheet 3 of 7. Renove spindle drive plug X121. This inhibits terminals 63 & 64, axis pulse end controller enabling. REMARKS Ss. Temporarily get all es extreme limit dogs all the way in (ie. shortest stroke). Set each axis reference switch dog approximately 10mm back from its fully in position a) Remove the plug from the X331 socket on the X.Y, & Z axis.This inhibits terminals 663 and 65, axis enable signals Remove the lower front covers from the monitoring module and each of the axis drive modules to expose the D.C Buss Bar Links. Check that 211 links are secure ©) At each axis drive, check the resistance between terminals U2, V2 & W2 (X & Y approx’5.6 ohms, Z approx 2.5 ohms). Also check the resistance between one of these terminals on each drive and earth (greater than 1 megohm). d) Check that circuit breakers CB2, CB3, CB4, CES, CB6, CB7, CB8 and CB9 are on and switch on the main isolator CB1. 7. Spindle drive Set up. @) Insert spindle drive plug X121 and ensure no spindle rotation takes place. b) Unhook Parameter Write Enable jumper on exposed edge of spindle drive board Ni.(i.e Parameter write enabled, L.E.D 3 illuminated) ©) Check if parameter 95 is dieplayed:— 4r par.95 is displayed then proceed from item (h). If par.95 is not displayed then proceed from item (a). © Using the spindle drive keypad key 'P' in conjunction with the '+' & '~' keys, select parameter number 51 on the 7 Segment Display. ©) With the same keys, set the value of parameter 51 to 4. (Release of software write protect) #) First change the value of par.97 from 1 to 0 and then change the value of par.52 from 0 to 1. Note: (After a short delay.par.52 should reset to 0) 9? Switch power off, wait 1 minute and power on. ( Par.95 should now be displayed). h) Using the spindle drive keypad ~P~ key in conjunction with| the & '-' keys, set the following parameters:— Par.95 = 8 Par.96 = 147 Par.98 = 1024 and finally Par.97 = 1 Notes FOR INFO ONLY + Spindle drive 7 Segment Display should read the following:- Pea i) Using the spindle drive keypad key ‘P* in conjunction with the 't' & '-' keys, select parameter number 51 on the 7 Segment Display. 5) With the same keys, set the value of parameter 51 to 4, (Release of software write protect) k) Check that the D.C Buss link on termls M600 - P600 rises to approximately 520V d.c. 1) Enter changed spindle drive parameters in accordance with Spindle Drive Setting and checking data sheet. m) Sot spindle drive parameter-52 to a 1 and check that this parameter is seen to reset to 0 as all parameters ere written into permanerit memory. REMARKS: Par.51 = (0) Write protect. (4)~ Protect release. Par.52 = (1) Write parameters to permanent memory. Par.95 = Inverter type data. Par.96 - Motor type data. . Par.97 = (1) Initialise/ Drive bootstrapping. Par.98 = Encoder pulses/rev. 8. Check the following voltages:— CB2 wire numbers 106 and 107 = 210v aC CB5 wire number 110 and EARTH = 110v AC . CB6 wire number 112 and EARTH = 24v AC CB7 wire number 260 and EARTH = 220v AC REC1 wire numbers 238 and 239° = 26v AC TB1 32-33 wire numbers 26-27 = +24v DC PSU 2 wire numbers 263 and 264 = +24v DC 3. Load the initial TNC parameters as per software record sheet, with the following exceptions:— MP710.0 = 0 MP910.0 = +20 MP920,1 = -350 MP4310.0 = 1 MP710.1 = 0 MP910.1 = +20 MP920.2 = -350 Mp710.2 = 0 MP910.2 = +20 MP1390 = 1 MP710.3 = 0 MP920.0 = -650 MP4110.0= 60000 REMARKS a) Switch off the isolatay and then switch back on again and press ‘CE’ on the TNC b) Check that 424v D.C is present at Spindle drive plug X131/73.1 and Monitor module plug X121/63. (Group axis pulse enables) Note: If +24v D.C present at X131/73.1 but not present at X121/63 then check value of. spindle drive par 53. ©) Press the pendant power on push-button. check that the | push-button lights and that the lube pump starts eutom aticaLly. Check thet upon reaching the correct pressure | the lube pump runs for approximately a further 5 secs and then stops. The pressure should reach 40-50 bar within 5 secs, if not prime the lube system. \& Note:— The lube cycle will commence when the power on push-button is pressed for the first time after switching] on the main isolator. The cycle will then be repeated automatically every 30 mins provided that the power on push-button is illuminated at that time. 4) Check for +24v D.C on Monitér module plug X121/64. (Group axis speed controller enables). and spindle drive plug X121/81.(Quick stop analogue clamp release) a) Check that manually pushing each axis extreme limit switch or the emergency stop button will extinguish the power on push-button lamp and the “emergency stop" & message is displayed on the TNC. b) On pressing the power enable push-button. check that the yellow and green lamps only remains lit on the Monitoring module. | X,Y and Z feed module segment displays should all show ©) Effect an E-Stop condition. Plug in X331 plugs on all exes modules and press power enable. The segment display should now ehow the following when the machine is switched back on. REMARKS: 13. Select TNC manual mode and select LAG position display Adjust the ‘drift’ potentiometer on the feed modules on each axis until the corresponding axis display reads 0 +/= 0.002 um. Select NOM position display on the TNC. 14. a b) Witti the TNC feedrate override control initially set at zero, press the programme start push-button. On the spindle drive unit check that the D.C. chopper circuit is running (this is an audible high frequency chopping sound) and check that spindle drive parameter 6 has a value of approximately 600. Slowly turn up the TNC feedrate override control and reference each axis in turn, checking that its speed can be controlled with the override control. When the axis is close to operating the reference switch, stop the axis (programme stop push-button) and adjust the axis switch box position so that the plungers will strike the trip dogs at the correct height. Restart the axis motion (programme start push-button) ‘and check that the axis comes to rest after passing over its reference switch. 15. Select the LAG position display on the TNC. A 1a Enter a programme to cycle the X axis backwards and forwards by 300mm at 6000mm/min. With the TNC feedrate override initially at zero, start the programme and increase the feedrate ‘override until the TNC displays ¥F6000. Adjust the “tacho™ potentiometer to give position display readings of 2.000 +/- 0.025 in each direction. 17. Repeat test 16 for the ¥ axis. 18. Repeat test 16 for the Z axis Reset INC parameter 1390.0 to 0 and re-reference. 19. Check for the correct operation and direction of the manual handwheel. (Distance travelling per turn is controlled by the interpolation factor figure entered). REMARKS Check for the correct operation and direction of tha axis jog push-tuttons. (Speed controlled by the TNC feedrate override). limits at both ends of each axis. Select the REF display on the TNG. Adjust the setting of the reference switch dog on each axis such that the reference switch just operates coming off the dog when the axis position display reads +5 to +6 mm (if it is not possible to acheive this, switch off the machine isolator, move the reference dog back by approximately Smm, switch on the machine isolator, re-reference the machine and try again). Bi. Check for the correct operation of the axis software 23. Temporarily set all extreme axis limit trip dogs right back. Temporarily extend the software limits by changing TNC parameters:— 910.0 to +1000 920.0 to -1000 910.1 to +1000 920.1 to -1000° 910.2 to +1000 920.2 to -1000 | Move the X and Y'axes to position the centreline of the spindle over the centre of the middle table slot. Move the X axis incrementally by - 508mm Move the Y axis incrementally by -254mm * Move tho Z axis to bring tho. spindle nose 1 a 5 above the table. (3 120 mm-fol MY! (150, mn 150 ram Por Se TOSS em Select the REF position display at the TNC. Rounding the figures up to the nearest whole number of nm Enter the displayed X position in MP 920.0 Enter tne displayed Y position in MP 920.1 Enter the displayed Z position in MP 920.2 Move the x axis incrementally by +101b.mia Move the Y axis incrementally by *508mm Move the Z axis incrementally by +483am Rounding the figures up to the nearest whole number of mm :- Enter the displayed ¥ position in MP 910.0 Enter the displayed Z position in MP 910.2 and MP 4210.16. (M25) | Enter the displayed ¥ position in np 910.1 28. Set all extreme limit dogs so that the switch will operate just outside the softwere limits. 25. REMARKS a) Ensure the spindle nose and drive belt are free fro obstruction Using the MDI facilities call for a spindle speed of 100rpm and check for the correct operation of the following. functions :— MO3 - Spindle clockwise M04 - Spindle anticlockwise MOS ~ Spindle stop mg spindle orientation M25 - Z axis up to home position, spindle stop and manual drawbar push-button illuminated. b) Set TNC parameter MP 3120 to 0. This enables SO to be programmed ©) Using MDI, call for a spindle speed of SO and M03. If the spindle moves, adjust ‘drift'parameter P15 (see note) on the spindle drive unit until the spindle stops rotating. Reset TNC parameters :~ MP4110.0 to 200 (600 for 10000rpm option) MP3120 to 1 @) Set the TNC spindle override control to 150%. Call for a spindle speed in steps up to 4000rpm and MOS commands. Check that the spindle rotates at 4000rpm using a tachometer and if necessery adjust the 'N set’ parameter P14 (see note)-on the spindle module, until the correct speed is obtained. (If 6000 rpm or 10000 rpm spindle is fitted, speeds should be checked up to 6000 or 10000 rpm and spindle drive parameters set accordingly) ®) Set TNC spindle override control to 100%. Check that spindle speeds in both directions are within +/— 5% at 1000 rpm and 200 rpm. NOTE:~ To alter spindle drive parameters, it is first necessary to set par.51 to 4 (write enable) and after adjusting the desired parameter to set par. 52 to 1 (memorise settings). 2b. ¥a) Ensure that the toolchanger is pushed fully back and connect the air supply to the machine. b) Set the air pressure regulator to 60 p.s.i. Connect a meter, set to the 24v dc range. between wire number 192 end earth at the air pressure switch in the service cabinet. Adjust the air pressure switch until the meter reads less than Sv, then turn the pressure switch adjuster until the switch just operates ie. the meter reads 24v. Disconnect the meter. €) Set the air pressure regulator to 80 p.5.i. With a tool, check the operation of the power drawbar using 5 the manual push-button on the head (NOTE: this button is only functional when illuminated ie: after an M25). d) Set power drawbar knockout to 0.Smn +/- 0. lmm REMARKS: ad a tool into the spindle nose and disconnect the air supply from the machine. Check that the toolchenger is at a pocket (ie:that the yellow LED on the tool magazine count proximity switch is on). Set the TNC to REF position display and set parameter MP 4310.2 to 1048, In the handwhee! mode, adjust the 2 axis position anc the toolchanger casting position so that the toolchanger pocket will engage correctly into the tcolholcer groove when the toolchanger is pushed manually forward.Push the toolchanger back and enter the displayed Z axis position Figure in perameter MP 4210.0. x28. ORTENTATION SET UP: a) Command an M19 to orient the spindle end display the % spindle position on the TNC. Push the toolchanger fully forward while turning the spindle so that the location dog at the reer of the pocket engages in the toolholder. Note the displayed spindle position and enter that figuro into parameter MP 4210.30. Push the toolchanger back. | b) Change paraneter HP 4310.1,to 12. Suiten-off the machines i ©) Switch on the’machine end set the TNC to LAG position display.Command an M19 and check that when tho spindle stops the cisplayed lag is less than 0.5 degrees. (If not call for a spindle speed of 100 rpm and command alternately MOS and.m1% while adjusting the drift paremeter P1S the spindle drive unit to obtain the desired figure — see note in test 25 re. setting of parameters) d) Move the Z axis to the areviously determined toolchange height, push the toolchanger forward and check that the location dog at the rear of the pocket engages correctly into the toolholder. If not, reset MP 4310.1 to 8 and repeat from test 2Ba, ©) Push the toolchanger pack. Reset MP 4510.1 to 8. *29. With a tool in the spindle nose and the Z exis st the tool change position, push the taolenanger fully forward on the toolholder as far as it will go (rotate the tool =~ holder by hand to engage doge correctly). Ensure that the toalchanger forward mation ie stapped by the toolnolder (if not set the norizentel piston ads to give more forward stroke REMARKS With the toolchanger fully forward, mark the position of the toolchanger on its slide. Puch the toolchanger back, remove the tool fron the spindle and set the horizontal picton adjuster so that the toolchanger Forward motion 15 stoaped at the mark on the slide Set the outsice lockrut so that it is just free to move, but with zor endfloat on the pi Push the toolchanger back, reset MP 4510.2 to 1032 and reconnect the air supply to the machine. a b> . Ensure that the top of the table and slideways are adequetely protected in the event of a dropped tool. With the TNC in its manual mode and tool in the spindle nose, enter an M06 command, Check that the toolchanger comes out,picks up the tool, goes down and then stops with the programme stert push-button flashing. Check that operating the toolchanger index push-button on the head simultaneously with the JOG* button, causes the Carousel to rotate one pocket only (in 2 clockwise direction when viewed from above). Refeat the above, but with the JOG— button and check that the cerousel indexes one pocket in the opposite direction. Run the carcusel around until the -tool is back under the spindle nose. Press the programme start push-button and check that the toolchanger goes up and then back, leaving the tool securely in the spindle nose. Remove the tool from the spindle nose. *S1. @) Enter a programme which alternately calls out tool 1 and tool 20 with a small cownward Z axis move in between each tool change. b) Run the programme and check that at each tool change the carousel moves alternately backwards and forwards between two adjacent pockets (tne first tool change pocket 1 and pocket 20). ©) Stop the programme and manually load tools i pockets 1 ang 20. Mark these pockets with their numbers so that thel Proper numbered labels can be correctly placed later, dS) Run the programme for 15 minutes checking that the toolchanger operates correctly and consistently. Check that the spindle nose cleaning air blast can be hoard while the toclchanger moves up and down. Adjust the flow rate of lubrication system to tely one drop 1 per taslchange. e After 15 mins. stop the programme and check for any visible signs of rapid wear in toolchanger pockets i and 20 and examine the spindle taper for wear REMARKS Check that M0@ command will start the coolant pump motor and that MO9 will stop it. The pump motor should turn in an anticlockwise direction as seen from the fan end With the appropriate number of tools loaded, enter and run the overnight cycling programme for the machine sa. a) b) With the full machine guards fitted, change MP 4310.0 to 0. Close both guard doors and check that: With the TNC in manual mode and the spindle running, the spindle should stop as either door is opened. When the door is closed the TNC should display “Cycle start will restart spindle”. with the TNC running in a programme, the shot bolts should prevent either door being opened. 35. Close spindle drive Write Enable jumper (LED 3 off). Test as appropriate, any additional electrical options fitted. eg. work light, language chips, rotary table interface etc. If a foreign language is required, ensure that the correct chip is fitted and change parameter 7230 to 0. 11 | | i t SOFTARRE PARAMETER RECORD E.T.9.205 I99UE.3 vnic.1990/29 TNE 25008 MACHINE SERIAL NO. NC SOFTWARE NO. 259950- ares . eC SOFTWARE Ho, 250146 vue | me vawue | He vacue | to ; "so. oak Bio ; 31 15 1040.0 = 3210.1-.7 ° ' = 8 tos.0 Eaoo 9.999 20 s tox. eared 61099 0 S lose poe ‘0.0 3 toss ssieo 320 os 1 tooo Hier 80 hier 2 foros 2 Siero 110.3 “3 1060.2 1 3410.1 0.001 Uo.0 ° toast Biiee los 3018 : iors Suiols Loos $3012 2 logos 8 gaz0 03 20-5 3 ike o-5 Siso ° Zio is thas 2 Sato.o-.7 Sto. O iso 3 Hoo 4000 350.0 2s tz20 8 ssies-.7 0 so. aa 1320 3 ssz0.0 30.2 20 1330.0, 3009 ssz012 00 330.5 2 Tesort 5000 foro ° 340.0-.3 ° 1330.2 5000 4060.0-.5 Q aio.s : isos | 2000 isle S00 Tose Trio. 530 atte: ~ 50 Fier tui 500 fioz eo jiol2 issiz2 50 Nise 50 jos tere S00 Mies 38 fives taro 5 fies 23000 6 ison Nive 200 iS0012 aie? ato Tsao. aioe 3 300.0 fies Te isso. fiero 190 1350.2 aie: 80 300.5 Mieiz 8 i390 aiets I are fies 4 sweooe | nae Mielis 2800 ° iSi0.0 Mets & 6 Sie tii ooo toio.2 Mieiia Seo Miests too silo 200 =30000 fhe 30 ° tte. 3s ° fue = Toda Seeo0 tte = teres: ——_-Zo000 fis Bs feiore ——deooo 30 ieee eo 30 lezeve 8000 3 2100 ; SOFTWARE PARAMETER MACHINE SERIAL NO. vnc. 900/20 TNC 250 RECORD E.T.S.205 ISSUE. DATE: Me VeLUE MP VALUE 4120.0 3 7245.1 ° 4120.1-.31 0 7250 ° 4150 2 7251 ° NOTE: Some parameters 4131 ° 7260 ° may not be present with 4210.0 7261 ° some software levels. 4210.1-.15 0 7264 ° 4210.16 7270 t 4210.17-.29 0 7274 ° 4210.30 7275 ° 4210.31-.477 0 7280 ° 4220.0 20000 7285 ° 4220.1 20000 7290 ° 4220.2 16000 7500 ° 4220.3 3200 7310 ° 4510-0 ° 7330.0 10 4310-1 8 7350-1 ° 4310.2 1032(1048)| 7330.2 5030 4310. 20 7350.3 1390 4310.4 3 7330-4-.15 0 4310.5 1 7340.0. (199 4310.6 ° 7340.1 + 198 5010.0 Sis. 7340.2 197 5010.1 37701 7340.3 196 5010.2 16677 7340.4 195, 5010.3 279 7340.5 194 5010.4 S382 7340.6 193 5010.5 4 7340.7 192 5020 168 7340.8 | 191 5030. ° 7340.9 190 6010 ° 7340.10 189 6120 500 7SA0.11 188 6130 50 7340.12 187 6140 20 7340.13 166 6150 2000 7340.14 185 £210 3 7340.15 184 6230 100 7a10 1 6240 7420 1 4250 7430 1.3 6260 7440 3 «2 6270 7Ab0 5 7000 7470 1 7110.0 7480.0 2 7110.1 7AB0.1 ° + = 0 for NC coftuare 7120.0 7620 4 leveis 01 & OZ only. 7120.3 47640 2 7120.2 5 oe ° 1 s s Foreion 1 language. 1 1 ° 7E90 a For £000rpm 1 ) spincie. spingte. : ETS 205 s.3 Spindle setting and checking data a Dror | were | sina ‘DAC setiings p12 [Sanavazaionoi0ac on, [200 eam] ~ | 000 vocaien Pe [Sousa aon arma [-mmo-cse[ [wee | EQ Speed setiings . _ Lena: [sescmmonommacenn [os | oe [a P14 | ny Stardarcizaton =250.0- +2900] % 1000 128 Pat _[myoteetcoreien oooo-FFFF| we | cove Ramp-function generator settings |= = p15 | Asnow are aoe | = | «0 oO Par _[Ranp-oon one coo-seo | = | «0 o P18. | Degree of rep rounding - 0-10 1 Speed montoring setings = Pat [ant om | 7 Pt | gran me [on P23 | aglora < My relay 0 - 16000 ier 1500 baa [atre < matey e=sec00 | ie | 1800 Pas [xtra

You might also like