History of 5s
Thirty years ago researchers started studying the secret of
success of Japanese manufacturing companies.
5s turned out to be most impressive secret
The factories were so well organized that any abnormal
situation was apparent
Equipments were so clean and well maintained that any
problem such as loose bolt or leaking oil could be easily seen
This passion of cleanliness and orderliness became a hallmark
of Japanese organizations
Why is 5s needed
PROBLEMS THAT OCCUR AT ANY WORKPLACE ARE:
HIGH ABSENTEEISM
HIGH COST OF PRODUCTION
DEMOTIVATED EMPLOYEES
DISORDERED/ CLUTTERED ENVIRONMENT
MISTAKES/ERRORS
In order to cater above problems and to achieve high
levels of quality , safety, and productivity, workers
must have a conducive work environment, so the
Japanese researchers developed the 5s (house keeping
system).
What is 5s
5 s is the basic technique to enhance the workplace
appearance and give a pleasant work environment.
5 s is a methodology for organizing , cleaning
developing
and sustaining a productive work environment.
The 5s are as follows:
SEIRI Organisation/Sort out
SEITON Orderliness/Systemize
SEISO The Cleaning/Shining
SEIKETSU STANDARDIZE
SHITSUKE - Sustain/Discipline
Advantages of 5s
HEALTH AND SAFETY IS ENSURED
MACHINE MAINTANANCE
QUALITY
PRODUCTIVITY
TIME SAVING
ACCIDENTS & MISTAKES MINIMIZED
INCREASES SPACE
RESULTS IN A PLACE EASIER TO MANAGE
SMOOTH WORKING & NO OBSTRUCTION
NO DEVIATION, NO PROBLEMS