AQUA®
INTERM
== INZENJERING ==
SlAQUA INTERMA INZENJERING offers a wide variety of devices, installations and
equipment for dosing of chemicals and water disinfection, both in the potable
water production systems and in the industrial and waste water treatment
systems.
Product range of our company includes products, equipment and systems for
gas chlorination, dosing systems for sodium hypochlorite and other chemicals,
measurement, neutralization of chit e in the air, and automatic control of the
production process and water disinfection.
Having aspiration after constant development and sophistication, we keep
establishing cooperation with highly regarded world manufacturers of
installations and equipment for water treatment, transportation and handling of
fluids so that we are perfectly qualified to offer to the market superior systems
and equipment.
In addition to the activities in the domain of production, AQUA INTERMA
INZENJERING disposes of strongly developed service facilities with qualified
professional personnel. Our service team is ready for quick responce at the
client's call and is qualified to solve all possible problems relative to the
equipment performance, not only of our own but of other manufacturers as well.
AQUA INTERMA INZENJERING, at own store, disposes at any time of sufficient
count of finished products and spare parts for immediate supply and quick
intervention in the event of failure at own equipment and of other manufacturers.
For over 15 years company's main focus is on quality of products, continuously
making efforts to improve quality. To fulfill qu: assurance in design,
development, production, installation, and servicing in water treatment
technology, Quality Management System ISO 9001 and ISO 14001 standards are
implemented and certified by TUV NORD. All produced and serviced products are
going through final inspection tests to issue quality certificate.AQUA INTERMA INZENJERING
+ Development and Production
+ Assembly
* Service
Equipment for measurement, dosing, disinfection, fluid transportation
and devices for neutralization of chlorine in the air.
+ Chlorine gas systems and devices
+ Sodium hypochlorite dosing systems
+ Automatic control and regulation of the dosing
and disinfection process.
+ Chlorine neutralization systemsCHLORINATION
Company AQUA INTERMA INZENJERING has the basic activities in domain of
production, assembling and servicing equipment for measurement, dosing,
chlorination and neutralization of chlorine in the air. Our product range includes
equipment for gas chlorination, as well as sodium hypochlorite (or some chlorine
compound) dosing systems. High quality devices for dosing, measuring and control
are produced based on long experience in the field of water treatment technology.
7
E A
Production, transport and distribution of
water would be unthinkable without usage
of chlorine (or some chlorine compounds).
In the water supply facilities, process of
water treatment, besides other chemical
treatment, including chlorine feed, as the
commonly chemical disinfectant. Water
chlorination process can be performed as
chlorine (Cl2) gas feed or chlorine dosing
system, with some of chlorine compounds.
After chlorination, one part of supplied
chlorine will be spent in biochemical
process and the other part remains in
water distributed to the population
(residual chlorine). During distribution,
water remains disinfected by means of this
residual chlorine, preventing appearance
of bacteria, microorganisms and viruses.
Without chlorination the distribution
network would be limited in lenght and may
result in the spread of dangerous and
infectious diseases.WATER TREATMENT
Besides activities in the field of drinking water purification and disinfection, AQUA
INTERMA INZENJERING is also present in domain of water treatment for various
assignments, in the municipal water supply, industrial systems, as well as in public
institutions, sports centers etc. Depending on requests for water quality and water
usage assignment, there is a multitude of different concepts and ways of water
disinfection and water treatment.
WATER DISINFECTION IN PRIVATE AND PUBLIC SWIMMING POOLS
AQUA INTERMA INZENJERING offers safe and reliable methods of swimming pool
disinfection, ensuring healthy conditions in private, public indoor and outdoor
swimming pools, and also in hotel swimming complexes with many separate pools etc.
Present time brings modern and new technology demands for water quality in
swimming, recreational and private pools and spas. With implementation of various
approved new technologies, based on disinfection with silver and copper ions and
other compounds , we are achieving excellent results and water quality.
Sea : ei
UVDISINFECTION
Ultraviolet water disinfectionis an effective way to fight all bacteria, spores and viruses
including pathogens that are resistant to chlorine. This process is a purely physical,
and chemical-free. UV-C radiation jates a photochemical reaction that destroys the
genetic information contained in the microorganisms DNA. Disinfection using UV light
is quick and clean and no bacteria or viruse are immune to it. UV is an optimal solution
which can be applied from sewage water to potable water with wide range of capacity.WATER FILTRATION
Depending on raw water quality, implemented technology and industrial applications,
various filter media and methods of filtration can be applied. According to the filtration
method, produced water can be used as drinking water or ultra purified water for
dustrial, pharmaceutical and medical applications. To meet these needs many
different methods of filtration can be applied: mechanical filtration, microfiltration,
ultrafiltration, nanofiltration and reverse osmosis.
AQUA INTERMA INZENJERING applied all mentioned technologies and has extensive
experience in selecting proper filter material for every application. The production
program of our company includes design, manufacture and commissioning of
standard filtration systems to suit the requirements of all input parameters of row
water.
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Equipment for on-site production of sodium hypochlorite from salt allows the
application of disinfectant in the place of consumption, avoiding the need for its
storage. These devices have emerged as an alternative to conventional systems for
dosing of sodium hypochlorite and other disinfectants. As a rule, and recommended
by manufacturers, this equipment is used for closed systems with a constant chlorine
consumption and with slow changes of aos rate so the production can follow
fluctuation.
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According to the principle these systems can be classified into two groups: tubular cell
electrolysis and membrane electrolysis. Tubular cell electrolysis takes place in a
common chamber containing two electrodes, while the membrane electrolysis system
takes place in two chambers with electrodes separate with membrane.
Devices designed for sodium hypochlorite and chlorine gas production from salt, are
particularly suitable for swimming pools and for small industrial water systems.
Concentration of produced hypochlorite is about 0,5-1,15% of active chlorine, which is
ten times lower concentration, compared with commercial product. Production
capacity of these systems are limited and previously presented to each user, as wel as
power consumption, whichisWASTE WATER TREATMENT
Waste water treatment is carried out using the SBR (Sequencing Batch Reactor)
technology with a continuous water inflow. In addition to high efficiency, advantage of
such systems is also reflected in a simplified design, without need for separate
sedimentation tank. Bio-reactor is, at the same time, used as a settler in process of
biomass accumulation and also for aeration process.
One more advantage of SBR technology over conventional system of wastewater
treatment is continuous waste water inflow during the process of aeration, settling and
decantation. There is also a possibility of receiving the inflow up to 6 times higher than
the average.
Decanter.
Main reaction zone
Pre-treatment 7
Clean water
Waste water
Expansion of these systems ple, by construction of new bio-reactors. The very
principle of operation and maintenance of the system is simplified. Minimum space is
required for construction with minimal power consumption and investments.
Built waste water treatment plants are working very effectively, keeping the
processing program simple and, at the same time, the results achieved are under
regulation of wastewater quality without performing tertiary treatment to allow
rejection into ecosystem.
Ee —PILOT PLANTS
In addition to standard solutions in water treatment technology AQUA INTERMA
INZENJERING performs tests of various technological processes on pilot plants.
Pilot Plants are used to obtain information about the behavior of the system, for
potential use in larger installations.
a
n process related to the quality of raw water
which finds the presence and concentration of certain contaminants.
Empirically chosen filter materials, process control and continuous laboratory
monitoring gives excellent results at the end of the pilot process.COMPACT -PREFABRICATED PLANTS FOR DRINKING WATER PREPARATION
PROPERTIES OF TREATED WATER
Basic characteristics of row water, which is processed with modern technology until it
reach drinking water sandard, are divided by categories depending on key physical
and chemical characteristics of raw water.
TYPES OF TREATMENT PLANTS
Types of treatment plants are categorized based on the row water characteristics for
following plant capacities:
Capacity: 2Us 4s Gis Bis
Population (approximately): 1.150 2.300 3.450 4.600
Witha specific consumption of 150 l/user/day.PREFABRICATED BUILDINGS FOR WATER TREATMENT EQUIPMENT.
Prefabricated building and filtration plant with corresponding equipment is mounted
and assembled on reinforced concrete plate. If necessary, all mentioned equipment
canbe removed and used in another location
SCOPE OF SUPPLY
-Advice in selecting the appropriate type of plant for certain row water quality
- Delivery, transport, installation and commissioning of industrial equipment within
the installation facility
livery, transport and installation of prefabricated building on reinforced concrete
plate
CATEGORY OF ROW WATER
Characteristics of row water, which is treated on specific water treatment plant,
include indicative parameters that do not comply with drinking water standards. On
the basis of these parameters we can define the type of treatment plant, with capacity
ranges 2-8 I/s. The starting point of orientation for certain type of plant and equipment
is a complete analysis of raw water, which is the subject of treatment.
HYDROMECHANICAL, ELECTRICAL AND PROCESS EQUIPMENT DEFINED BY ROW
WATER CATEGORY (UNDERGROUND - WELL WATER)
WATER CATEGORY
CATEGORY | CATEGORY Il (a) CATEGORY II (b)
Odor: exist Odor: exist Odor: exist
Taste Taste: exist, bad Taste: exist, bad
Iron Fe: < 3-4 mgi Iron Fe: s 3-4 mgyl Iron Fe: < 3-4 mg/l
Manganese Mn: >0,05 mgfl Manganese Mn: >0,05 magi Manganese Mn: >0,05 mg/l
‘Ammonia NHé+: 5 2 mg/l ‘Ammonia NHé#: = 2 mg/l; s 4 mg/l Ammonia NHé#: <2 mgll; = 4 mall
‘Arsenic As: > 0,0 Arsenic As: > 0,0 Other limiting values are
‘Other limiting values are Other limiting values are acceptable.
acceptable, acceptable.
CATEGORY Il (c) CATEGORY Il (4) CATEGORY Ill
Odor: exist Odor: exist Odor: exist
Taste: exist, bad Taste: exist, bad Taste: exist, bad
Iron Fe: < 4-5 mgi Iron Fe: = 6 mail Colour: s 80-100 pUCo
Manganese Mn: >0,05 mg/l Manganese Mn: > 0,05 mg/l KWInO4: 50-60 mg/l
‘Ammonia NHA+: 5-8 mg/l ‘Ammonia NHs*: up to 5-6 mg/l tron Fe: < 0,1 mgll
‘Arsenic As: > 0,0 Arsenic As: > 0,0 Manganese Mn: > 0,05 mgfl
‘Other limiting values are Other limiting values are Electric conductivity: > 1000pS/om™*
acceptable. acceptable. pes esiin
‘Sodium Na: >150 magfl
‘Ammonia NHé#: < 2,5 mg/l
Other limiting values are acceptable,HYDROMECHANICAL, ELECTRICAL AND PROCESS EQUIPMENT
CATEGORY |
Cascade Aerator ~ degasser
Contact - retention tank
Filters, opened (single-stage filtration)
Pumps for filters washing
Disinfection unit
Internal pipelines
Electromotive valves
Internal power distribution
‘Automation, PLC
Prefabricated building mounted on
the reinforced concrete plate
CATEGORY II
Filters, closed - in the first stage of
filtration
Optional: Fe-Sulphate dosing
Filters “dry’ - in the second stage of
filtration
Compressors on the process line
Dry filters operating blowers
Pumps for fiters washing
Disinfection unit
Internal pipelines
Electromotive valves
Internal power distribution
‘Automation, PLC
Prefabricated building mounted on
the reinforced concrete plate
CATEGORY Il (a)
Cascade Aerator ~ degasser
Contact retention tank
Pumps on water supplying line
Optional: Fe-Sulphate dosing
Filters, closed (two-stage filtration)
Compressors on the process line
Pumps for filters washing
Disinfection unit
Internal pipelines
Electromotive valves
Internal power distribution
‘Automation, PLC
Prefabricated building mounted on
the reinforced concrete piate
CATEGORY Il (4)
Cascade Aerator degasser
Contact - retention tank
Pumps on water supplying line
Optional: Fe-Sulphate dosing
Fillers, closed - in the first stage of
filtration
Fillers “dry"~in the second stage of
fitration
Dry fiters operating biower
Pumps for fiers washing
Blowers for fiters washing
Disinfection unit
Internal pipelines
Electromative valves
intemal power distribution
‘Automation, PLC
Prefabricated building mounted on
tho reinforced concrete plate
CATEGORY Il (b)
Filters for ‘dry’ filtration
Dy filters operating blowers
Pumps for filters washing
Blowers for filters washing
Disinfection unit
Internal pipelines
Electromotive valves
Internal power distribution
‘Automation, PLC
Prefabricated building mounted
(on the reinforced concrete plate
CATEGORY Ill
Cascade Aerator — degasser
Contact - retention tank
Pumps on water supplying line
Filters, closed (two-stage fitration)
Membrane (RO) Unit
pH correction Unit
Coagulant dosing Unit
Flocculant dosing Unit
Blowers on water supplying line
Pumps for filters washing
Blowers for filters washing
Disinfection unit
Internal pipelines
Electromotive valves
Internal power distribution
‘Automation, PLC
Prefabricated building mounted on
the reinforced concrete plate
BASIC CHARACTERISTICS OF TECHNOLOGICAL PROCESSES
-Maximal use of micro-biological processes (reduction of NH4+, NO3-, Mn-, Fe content)
- Lack of oxidation compounds, that can create a health harmful oxidation by-poducts in
action with the dissolved organic matter in water.
-Maximal use of natural processes (aeration with the oxygen from air, degassing)
-Minimal presence of mechanical equipment
-PLC support of the treatment processes
-Easy operation and maintenance
-Use of materials that can be recycled
-All these processes are proven on pilot plants or in exploitationory ov ort
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eo vy ze eg e898 zVACUUM REGULATOR
Vacuum regulator operates on contemporary indirect vacuum principle and conforms
to all YU safety principles and DIN 19606 standard. Proven, robust construction, high
quality of built-in materials and constant production control allows safe operation
under all operating conditions. Modularity of design and wide range of operating
capacities meets all user requirements and provides a compatibility with the existing
systems. The device has a visual indication of empty chlorine cylinder. It is
manufactured in capacity range from 10 g/h up to 20 kg/h, depending on the user
demands, with or without dosing valve.Seka
H-02-09
H-2-09
H-4-09
H-10-09
H-20
up to 4 kg/h
up to 200 g/h
up to 2 kg/h
up to 4 kg/h
up to 10 kg/h
up to 20 kg/h
de
GENERAL CHARACTERISTICS:
~ ABS plastic housing
- Chlorine resistant membranes and springs
- Chlorine resistant valve needle and seat
- Corrosion resistant connecting assembly
- Gas flow indicator
= Indication of chlorine cylinder status
“full-empty”
- Safety vent
- Easy installation on the chlorine bottle,
chlorine container or manifold
Mins hehe
HD-02-09 up to 200 g/h
HD-2-09 up to 2 kg/h
HD-4-09 up to 4 kg/h
HD-10-09 up to 10 kg/h
HD-20 up to 20 kg/h
up to 10 kg/h up to 20 kg/h
SsINJECTOR
Feed water, needed for injectors operation, is supplied by buster pump and conducted
through the injectors venturi tube. Inside of this tube feed water energy is transformed,
creating the low pressure zone (vacuum) inside of suction chamber. The size of
vacuum depends on pump pressure and nozzle size. Generated vacuum opens
injector's non-return valve and draws chlorine gas from the vacuum installation.
Injector is equipped with built-in non-return valve which prevents feed water
penetrat (0 the vacuum installation. This valve closes if there is a decrease of the
vacuum value or at the moment of system standstill. It is recommended to install the
injector directly at dosing point. Upon user request it is made in capacities up to
20 kg/h.Kon
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up to 4 kg/h
si tom
up to 4 kg/h
up to 20 kg/h
CHARACTERISTICS:
- Made of chlorine resistant materials
- Chlorine resistant membranes and springs
- Non-return valve
up to 4 kg/h
up to 10 kg/h
CONNECTIONS:
aoe
14 34" 34"
1-4VP_ 34" i 5/4" 3/4") 5/4"
1-10 Bie 5/4"
1-20 514" 5/4"ROTAMETER
Rotameter is most commonly used device for flow measurement. Great representation
of this device is the result of its simplicity, wide range of applications and large
measurement range.
The measuring tube has a variable cross-section, closest at the entrance of the tube,
and widest at the exit of the tube. Fluid (in this case, chlorine gas) flows through the
ring between the measuring tube and ball, and depending on the gas flow, ball is lifted
toa certain height. They are made in capacities up to 20 kg/h.CHARACTERISTICS:
-Made of chlorine resistant materials
- Chlorine resistant dosing valve needle
and seat
- Connections for vacuum hose
- High measuring accuracy
CONNECTIONS:
capacity | ___ CONNECTION
up to 4 kg/h vacuum hose D10/D7,5
up to 10 kg/h_ vacuum hose D12,45/D9,35
up to 20 kg/h vacuum hose D16/D11,5
up to 4 kg/h up to 10 kg/h up to 20 kg/hVACUUM SWITCH
Automatic vacuum switch works in semi-automatic and automatic systems with two
chlorine cylinders and it is designed to secure uninterrupted operation and chlorine
supply. Its design allows to switch over the chlorine supply from the second cylinder at
the time of complete discharge of the first one, By doing so, not only a continuous feed,
but a smooth exchange of empty tanks is secured. They are made in capacities up to
4kg/h and up to 10 kg/h.CHARACTERISTICS:
- Made of chlorine resistant materials
- Autonomous operation with no need
for external indicators and power supply
- Connections for vacuum hose
CONNECTIONS:
CONNECTION
up to4kg/h vacuum hose D10/D7,5
up to 10 kg/h vacuum hose D12,45/D9,35 ?
up to 4 kg/h up to 10 kg/h
OPERATING PRINCIPLE OF VACUUM SWITCHMANIFOLD
Manifold acts as the collecting line and it is used to connect 1, 2, 3, 4 or more chlorine
cylinders and / or containers in the chlorination system. Its construction also provides
easy separation of impurities, and also, by means of special heating elements, allows
rapid transfer of liquid chlorine into the gaseous phase.COMPONENTS:
- Chlorine valves
- Flexible tubes
- Ball valves 3/8"
- Manifold heater
- Wall brackets
- Pressure gauge (on request)
MANIFOLD CONNECTIONS:
ies
connection
TYPES:
ZV-1 - Manifold for 1 cylinder ZV-4 - Manifold for 4 cylinders
ZV-2 - 2 Manifold for 2 cylinders ZV-3 - 2 Manifold for 3 cylinders
Zz (SzSHUT OFF VALVEL
Automatic "SHUT OFF" valve is the part of a system that is used to prevent effusion of
chlorine gas from the cylinder or container. Closing of chlorine cylinders or containers
with this valve can be performed manually or automatically, if the chlorine detector
probe registers the presence of chlorine gas in the air. The valve is made of chlorine
resistant materials.
Chlorine detector and "SHUT OFF" system have an independent power supply via UPS
device. This design allows independent system operation in case of power failure,
providing the additional safety in case of accident.
SOLENOID VALVE FOR CHLORINE
STANDARD CONNECTIONS:
up to4kg/h vacuum hose D10/D7,5
up to 10 kg/h vacuum hose D12,45/D9,35
It is used in systems for semi-automatic
operation. When the chlorination is
performed in several distribution lines,
each with its own pump, involvement of
particular pumps activates the
corresponding solenoid valves, thereby
changing the chlorine dose.CHLORINE FILTER
‘lL
-Efficient separation of impurities
-Material protected against harmful effects of chlorine
Installation between the vacuum regulator and chlorine valve
-Connections 1”Chlorine residual analyzer AH-2003 has been tested and proven as a reliable device for
continuous and accurate measurement of the residual. The device works on the
amperometric principle and itis designed to continuously measure free chlorine in the
water, swimming pools or in various process ap| ns. The measuring cell
equipped with built-in continuous electrode hydraulic cleaning system with rotating
balls, which eliminates signal interference and need for frequent analyzer
recalibration. Integrated two-point alarm (high and low residual) is standard. Sample is
brought through the control valve which eliminates the need for special sampling
pumps. Gold and copper electrodes of large areas are used to obtain maximum signal
strength. The device is made of anti-corrosive materials. Each unit is pre-assembled,
requiring only the connection of sampling lines. Components and controls are
available on the front panel enabling easy monitoring of the measured residual, sample
flow rate, electrode cleaning system and adjustment of upper and lower alarm points.CHARACTERISTICS:
- Continuous measurement
- High reliability
- High and low residual alarms
- Automatic electrode cleaning system
- Direct measurement of free chlorine
- Independent adjustment of lower and
upper limits
ACCESSORIES:
- Pressure reducing valve
- Ball Valve
- Mechanical filter
- Rotameter
OPERATING PRINCIPLE
Water sample, with unknown chlorine content, is brought into the measuring cell.
Using the amperometric method, the measuring cell generates an electrical signal
proportional to the chlorine content. This signal is converted by the transmitter into a
current signal 4-20 mA. Measured value is displayed on integrated digital display on
the front panel, as well as on optional remote pointers, printers etc. Residual chlorine
concentration can be regulated in the preset limits (built-in relay contacts are turned on
at particular, preset minimum and maximum chlorine level).
TECHNICAL DATA: 2
+ Measuring range *: 0-1 mg/l Cl2
- Sensitivi 0.01 mg/l (ppm)
- Linear 1%
- Accuracy: 2%
- Response time: cca 60 seconds
- Sample flow: cea 500 ml/min
- Sample connection: flexible hose, 26/1mm | -
- Measuring method: amperometric (Au/Cu) Residual Analyzer Electronics
- Display: red LED, three digits
~Power supply: 220V AC, 50Hz
Power consumption: <50mA
~Analog output signal: 4 - 20mA
~Current-loop impedance: 6000, max
-Alarm Relay Contacts: 250V/2A, AC/DC
* On special request, measuring range can be
different, up to 10mgjl
Residual Analyzer Measuring CellChlorine residual analyzer AH-2003/10 has been tested and proven as a reliable device
for continuous and accurate measurement of the residual. The device works on the
amperometric principle and it is designed to continuously measure free chlorine inthe
water, swimming pools or in various process applications. The measuring cell is
equipped with bi continuous electrode hydraulic cleaning system with rotating
balls, which eliminates signal interference and need for frequent analyzer
recalibration. Integrated two-point alarm (high and low residual) is standard. Sample is
brought through the control valve which eliminates the need for special sampling
pumps. Gold and copper electrodes of large areas are used to obtain maximum signal
strength. The device is made of anti-corrosive materials. Each unit is pre-assembled,
requiring only the connection of sampling es. Components and controls are
available on the front, 4.3” TOUCH SCREEN panel. This panel enables easy monitoring
of measured residual and temperature, as well as upper and lower alarm point
adjustment. All measured values are shown on integrated digital printer, and their
record is made on the SD card in resolution requested by the use!CHARACTERISTICS:
- Continuous measurement
-High reliability
- High and low residual alarms
~ Automatic electrode cleaning system
- Direct measurement of free chlorine
- Independent adjustment of lower and
upper limits
ACCESSORIES:
- Pressure reducing valve
~ Ball Valve
] ] ~ Mechanical filter
-Rotameter
OPERATING PRINCIPLE
Water sample, with unknown chlorine content, is brought into the measuring cell.
Using the amperometric method, the measuring cell generates an electrical signal
proportional to the chlorine content. Thi: converted by the transmitter into a
current signal 4-20 mA. Measured value is displayed on the front Touch screen panel,
as well as on integrated digital printer. Residual chlorine concentration can be
regulated in the preset limits (built-in relay contacts are turned on at particular, preset
imum and maximum chlorine level).
‘Temperature probe is embedded within the measuring cell, and measured temperature
value can also be read on the display and integrated digital printer.
Chlorine Residual Analyzer Cell
_aiilTECHNICAL DATA:
- Measuring range 0-1 mg/l C2
0.01 mg/l (ppm)
1%
- Accuracy: 2%
- Response time: cca 60 seconds
- Sample flow: cea 500 ml/min
- Sample connection: flexible hose, 26/1mm
- Measuring method: amperometric (Au/Cu)
- Display: TFT touch screen panel 4.3"
- Power supply: 220V AC, SOHz
- Power consumption: <100mA,
- Analog output signal: 4-20mA.
= Current-loop impedance 6000, max
- Alarm Relay Contacts: 2 programmable outputs 250V/6A, AC/DC
-1 pulse input: for flow measurement through the cell (optional)
= 2 solid state digital outputs: for dosing pump controll (optional)
= 4 analog inputs 4-20 mA: Residual and temperature measurement
PH measurement (optional)
Redox measurement (optional)
- Communication port: RS485 MODBUS RTU communication interface,
ready for communication and remote data transfer
(optional RS232/Ethernet communication)
- Mini LCD display: for local readings of residual value (optional)
* On special request, measuring range can be different, up to 10mg/l
Measuring cell with mini LCD display for the local readings of chlorine residual
and built-in temperature probegraphical display of measured values, a total of 4 values (in standard versio
chlorine and temperature, and optionaly pH and Redox or other values, depen
user requirements). Graphical display of optional measurements (pH and redox]
available ifthe option is not selected.
Each of the three measured values (residual, pH, Redox or other) is displayed on digital
printer (with possible axis width from 3.5 minutes up to 14 hours) in function of
temperature and with indication of alarm values.
are recorded on SD card with capacity up to 1GB (YYMMDD.CSV
is created in
All measured valu:
file, record resolution is 1 minute, or other, upon users request) Log fil
standard industry comma separated value format.
The control interface is available in 6 languages: Serbian, English, German, Romanian,
Slovenian, Hungarian (2 more languages are available on request)CHLORINE GAS DETECTOR DH 2003
2
Chlorine gas detector is designed to detect the chlorine presence and to continuously
measure chlorine concentration within the zone under supervision (for example, room
with chlorine dosing equipment or storage room for full / empty chlorine cylinders). Itis
capable to detect very low chlorine concentrations, below 0.5 ppm. This device allows
the user to set up two completely independent alarm levels, at which will be activated
two independent relay contacts, that can turn on external sound / light alarm devices,
fans or special devices for the automatic neutralization of chlorine present in the air.
Measured concentration is shown on the detectors display in the range of 0 - 10 ppm.
The device consists of two parts: measuring sensor - chlorine detector probe HS-25-09
and electronic microprocessor receiver — chlorine detector DH-2003.i
Chlorine storage room |
CHARACTERISTICS:
- Measuring range: 0-10 ppm
- Measurement resolution: 0.01ppm
= Chlorine detector probe with transmitter
- Response time: 50 sec
- Digital LED display
- Independent adjustment of two limits
~ Light indication alarm
- Indication of probe failure
+ Continuous measurement of chlorine in
the air
+High reliability
TECHNICAL DATA:
CHLORINE DETECTOR ELECTRONICS DH 2003
Power supply: 220 VAC + 10%, 50 Hz, single-phase
Power consumption: 4VA
Input sign 4-20 mA
Output signal: 4-20 mA
Output for probe power supply: 12 VDC / 60 mA max.
Stabilization time of measurement: _ minimum 180 sec
Alarm Relay Contacts: 2 relays with changeover contacts, 250V/2A, AC/DC
LED play: 3 digits, red color, size 12.5 mm
LED indicators: Alarm 1: turned on/probe malfunction,
Alarm 2: turned on
Ambient temperature: -15 to 45°C
Housing: ABS plastics, IP65 protection
CHLORINE DETECTOR PROBE HS-25-09
Sensor: CLH7, sensitive to chlorine (Cl2)
Measuring range: 0-10 ppm
Maximum concentration: 50 ppm
Operating temperature: -20 to 50°C
Permitted relative humidity: 15% to 90% RV
Response time: <60 sec for 80% of the current concentration
at 20°C, relative humidity 50% and 1013 mbar
Expected probes lifetime: two years in the air (without constant exposure
to chlorine)
Connection cable: 2x 0.75 mm2
Electrical connection: 4-20 mAat 12 V DC (max. 35 V)
Maximum distance: up to 200 m
Probe orientatior vertical, directed down
Installation height: about 0.4 m above the floor
Housing: PVG, IP65 protectionAUTOMATIC HYPOCHLORITE DOSING
CONTROLLER AU-2004 / 6
Seeooce
Based on years of experience in manufacturing and servicing of chlorination
equipment, AQUA INTERMA INZENJERING company has developed a microprocessor
device for automatic sodium hypochlorite dosing AU-2004 /6. All modern principles of
computerized control and automation are applied in this device. The basic parts are
electronic components made by highly regarded world manufacturers, combined with
the management software developed in our company. All principles of water
chlorination contro! are integrated into one universal program, which can be
controlled via command panel in Serbian or English language. Controller AU-2004 / 6
designed for automatic, continuous regulation of sodium hypochlorite dosing process
in water disinfection, as well as for continuous measurement of residual chlorine in
waterpee Neb ae eae I
ia ae a roveb-aa lee f)
CHARACTERISTICS:
- Microprocessor device that incorporates
functions of residual chlorine analyzer
and automatic chlorine dosing
- Dosing adjustment according to flow
and/or residual chlorine in water,
in combination or individually
- Sodium hypochlorite dosing with
proportional dosing pumps
- Command via control panel in Serbian or
English language.
- Status overview on LCD display 2 x 16
characters
- Connection for chlorine analyzer measuring cell (measuring cell can be ordered
optionally)
- Connection for flow meter 4-20 mA
- Connection for pulse water meter (max 5 imp/sec or higher on special request)
- Communication port for connection of one of the following options:
- Remote control, 6" TFT color graphic display (can be ordered optionally) or
- Wired or GPRS modem for remote monitoring and changing of process
parameters (modem can be ordered optionally) or
- ETHERNET MODBUS TCP converter or
- For connection with the computers and formation of (SCADA) systems for
control and supervision
* Manufacturer reserves the rights to chang}
parameters of automation.
TECHNICAL DATA:
Power suppl
nd improve software and other
220 AC, 50Hz
Measurement accuracy: better than 0.3% at 25°C
4 Analog input signals: 4 - 20mA, 479, passive or active power supply 18 - 24VDC
6 Digital inputs: potential-free contact
6 Digital outputs: 4x Relay 2A and 2 x Solid State
‘Communication port: RS 232/485 MODBUS RTU (optional)
Operating temperature: 0- 50°C
Measuring range of connected sensors:
Res
lual chlorine analyzer: 0 - 10 mg / I (parameter)
Flow meter: 1-999 1 / s (parameter)AUTOMATIC CHLORINE DOSING SYSTEM
AS-2004/9
Based on years of experience in manufacturing and servicing of chlorination
equipment, AQUA INTERMA INZENJERING company has developed the automatic
chlorine dosing system AS-2004/9, All modern principles of computerized control and
automation are applied in this device.
Integrated differential vacuum regulator compensates oscillations of the vacuum and
therefore allows more precise dosing. The basic parts are electronic components
made by highly regarded world manufacturers, combined with the management
software developed in our company. All principles of water chlorination control are
integrated into one universal program, which can be controlled via command panel in
Serbian or English language. AS-2004/9 system is designed for automatic, continuous
regulation of chlorine dosing process in water disinfection, as well as for continuous
measurement of residual chlorine in water, chlorine gas concentration in the air and to
control the chlorine neutralization devices.COMPONENTS OF AS-2004/9 SYSTEM
- Controller for automatic chlorine dosing AU-2004/9
- The differential vacuum regulator
- Vacuum meter
- Electromotive dosing valve
- Wall bracket with protective cover
CHARACTERISTICS:
- Microprocessor device that incorporates
functions of residual chlorine analyzer, chlorine gas detector and
automatic chlorine dosing
~ Dosing adjustment according to flow and/or residual chlorine in water,
in combination or individually
- Dosing by means of electromotive servo dosing valve for chlorine gas
- Command via control panel in Serbian or English language.
- Status overview on LCD display 2 x 16 characters
- Built-in PLC provides for connection with computers and creation of large
supervisory system (SCADA)
- Connection for chlorine analyzer measuring cell (measuring cell can be ordered
optionally)
- Connection for flow meter 4-20 mA
- Connection for pulse water meter (max 5 imp/sec or higher on special request)
- Connection for chlorine detector probe HS-25-09, required for activation of
neutralization system (detector probe can be ordered optionally)
- Communication port for connection of one of the following options:
- Remote control, 6" TFT color graphic display (can be ordered optionally) or
- Wired or GPRS modem for remote monitoring and changing of process
parameters (modem can be ordered optionally) or
~ ETHERNET MODBUS TCP converter or
- For connection with the computers and formation of (SCADA) systems for
control and supervision
* Manufacturer reserves the rights to change and improve software and other
parameters of automation.Controller for autom: a microprocessor device
designed for automatic, continuous regulation of chlorine dosing process in water
disinfection, as well as for continuous measurement of residual chlorine in water,
chlorine gas concentration in the air and to control the chlorine neutré tion devices.
Regulation is performed on the basis of the input parameters of process (water flow
and residual chlorine in water), and control of the chlorination process can be
according to flow, according to residual chlorine in water, or in combination.
TECHNICAL DATA:
Power supply: 220V AC, 50Hz
Measurement accuracy: __better than 0.3% at 25°C
4 analog input signals: 4-20mA, 479, passive or active power supply 18 - 24VDC
Analog output: 0 - 10, 10 bit
6 Digital inputs: potential-free contact
6 Digital outputs: 4x Relay 2A and 2 x Solid State
Communication port: RS 232/485 MODBUS RTU (optional)
Operating temperature: 0-50°C
Measuring range of connected sensors:
Residual chlorine analyzer: 0 - 10 mg/l (parameter)
Flow meter: 1-999 I/s (parameter)
Chlorine detector: 0-10 ppm (parameter)
Dosing valve for chlorine: 100 grih - 10 Kg/hDIFFERENTIAL VACUUM REGULATOR,
For the correct operation of electromotive dosing valve, a constant pressure drop
across the valve is required. Differential vacuum regulator is designed to maintain a
constant pressure differential across the valve and to compensate vacuum
oscillations which may occur due to changes of operational water flow and changes in
the chlorine dosing quantity.
CHARACTERISTICS:
-Made of chlorine resistant materials
-Chlorine resistant membranes and springs
- Gas flow indicator
= Capacity up to 10 kg/h CI2
VACUUM METER
ig
cs
CHARACTERISTICS:
~Made of chlorine resistant materials
Measuring range -1.0 to 0 bar
- Diameter 60 mmELECTROMOTIVE DOSING VALVE
ELECTROMOTIVE VALVE COMPONENTS:
- Waterproof housing for electric motor placement and protection from moisture and
aggressive environment influence
- Special electric motor with associated drive electronics
- Special cable for power supply, command and position feedback signals
- Special dosing valve for chlorine
CHARACTERISTICS:
- Automatic chlorine dosing on the basis of signal from PLC
= High dosing accuracy
- Command 0-10 V or 4-20 mA
- Power supply 24 V AC
WALL BRACKET WITH PROTECTIVE COVERAutomation of chlorination process significantly reduces the impact of "human error”
which is present in case of manual regulation. Well-tuned automatic controller keeps a
constant level of residual chlorine in the water always at required level, without human
intervention.
Various automatic mechanisms, which were used in last ten years, have been designed
as electromechanical or electronic assemblies with the analog operating system.
Today, in this field are present modern, digital, microprocessor devices. In addition to
unlimited possibilities of programming and adaptation for solving all chlorination
problems, these devices are also capable for remote communication with other
computers. This increases the possibility of automation and control of all devices on
water supply facility from one command center (SCADA).
Automatic control of chlorination process
Neutralizacija hiora Magacin hlora Komandna soba
Dovod vodeREMOTE CONTROL PANEL FOR AUTOMATICS
In cases, when the water treatment plant is dislocated from the command center, there
is a possibility to transfer all the signals related to the basic parameters of process
automation to the master PLC, with TOUCH SCREEN control panel and connection for
control and supervision system SCADA. In this way the user is enabled to monitor the
complete chlorination system status, with possibility to adjust certain process
parameters, if necessary.
CHARACTERISTICS:
- Remote control of all process parameters
- Remote control of chlorination process from the command room
- Digital printer for process parameters (water flow, chlorine residual, valve position,
quantity of chlorine that is dosed, etc.)
- Adjustment of automation system parameters
Bs |TOUCH SCREEN control panel is made in IP65 protection from the front and has a
sound indication of touch. Through dozens of customized screen views, depending on
the complexity of the technological process which is followed, a graphical
representation of all significant information for the quality process monitoring is
provided, as well as detailed procedure of system management.
Application of SCADA software in industrial systems is the best, but very often too
expensive solution. In these cases, TOUCH SCREEN control panels of new generation
are very good compromise. The panels can be delivered two versions, in color and
monochrome, upon users request and they can be installed on command cabinet
doors or other adequate housings.SUPERVISORY CONTROL AND DATA ACQUISITION
(SCADA)
SCADAis a system for supervisory, control, and data acquis \dustrial systems
with the display of parameters, where the availability and reliability of this system
stands at very high level. Every process in the industry, that makes sense to automate,
is a great candidate for the implementation of SCADA systems and networks. These
systems include a wide range of equipment, subsystems and technical solutions that
enable the data acquisition and processing, as well as appropriate reactions, in
different remote systems and processes. Process management, in general, may be
automatic or initiated by the operator.
In the field of water treatment systems can be used for simple monitoring of water flow,
pressure, chlorine residual, to the very complex monitoring and control of
technological processes of water disinfection.One of the main features of the SCADA system is the
centralization of the priority functions on supervisory
control unit. Actually, the software support in remote
stations ensures data acquisition and local process
management to a level that is defined from the central
station, but the initiation of all control functions and
final verification of their execution is carried out in
central station. On this station are defined and
transmitted reference signals, formulations are
entered, functions of individual subsystems are
synchronized and determined reactions to specific
alarms, optimization of algorithms is performed, etc.
All data are stored in a database from where their
presentation is performed as well as generation of
control actions.Communication between remote
stations and central station, and between individual
central stations, is performed through the certain
communication medium, depending on the
possibilities and demands of user.
For data transfer is used one of the standard or
specialized media such as Ethernet, Modbus, Profinet
and so on, thus ensuring the transfer of information
between remote stations and command center.
Optical cables are ideal for implementation of SCADA
networks because they can offer complete protection
against a variety of ra ions and other external
influences that could lead to transmission of incorrect
information.
SCADA systems are widely used in different business systems and areas, wherever is
necessary to monitor and control a large number of processes. Examples of application
can be found in electric power systems, water management, industrial complexes,
production, traffic and transportation, and so on. The structure and architecture of
SCADA system depends on the specific process and requirements of the real business
system.PP
NEUTRALIZATION OF CHLORINE IN THE AIR
1s ll
In case of an accident, the contaminated air with improper concentration of chlorine
gas, is brought into the vessel with distributors, where the dispersion of the gas
mixture into the chemical solution, leads to instantaneous neutralization of chlorine
from mixture of gases.
In chlorine storage room the chlorine detector probe is placed at about 20 cm from the
floor level because the chlorine is concentrating low, on the floor of the room (bulk
density of chlorine is 2.5 times greater than air). The detector registers the presence of
improper chlorine level in the air and gives a signal for automatic start of neutralization
device by turning on high pressure fan. This fan shall immediately evacuate
contaminated air from the chlorine storage room to the device in which neutralization
is carried out. At the same time, with the device for the neutralization, sound and light
alarm signals are switched on, to alert the staff about the accident.
Chlorine gas is absorbed in the chemical solution, while purified air is returned to the
chlorine storage room (if this storage room has natural ventilation, purified air can be
ejected into the atmosphere). Neutralization procedure shall be terminated when the
entire amount of chlorine is neutralized. The detector registers that chlorine
concentration is in permitted limits, after which it suspends operation of the fan and
stops neutralization process.
Simple construction, high efficiency, possibility to adapt to available space, are only
some of the advantages of these neutralization systems compared to conventional
devices.OPERATING PRINCIPLE OF NEUTRALIZATION SYSTEM
Neutralization of chlorine is necessary when accident occurs due to the uncontrolled
chlorine leakage from cylinder or container (chlorine gas is stored in pressurized
vessels) into the chlorine storage room. Neutralization process starts when the
concentration of chlorine in the air exceeds the allowed maximum value of 3 mgjl,
which leads toa state of imminent and clear dang
The device neutralizes the chlorine in the air reacting with the sodium thiosulphate
(Na,S,0,) in strongly alkaline environment. The process is irreversible, stoichiometric
and has a great and constant speed of reaction. This reaction is practically
instantaneous, and the effect is increased with higher dispersion degree of gas in
chemical solution thereby achieving the larger specific surface area of contact.
Reaction is exothermic (H° = -2032 kJ), which means that (when the unit is working)
chemical solution will warm up more if more chlorine is neutralized.
Chemistry of the process is shown in equations:
ACL, + Na,S,0,x5H,O <> 8HCI +2NaHSO,
8HCI + 2NaHSO, + 10NaOH <> 8NaCI+2Na,SO, + 10H, O
or collectively:
4CL, + Na,S, O,x5H, O + 10NaOH < 8NaCI+2NaSO, + 10H, O
From the equation is clear that the reduction agent is sodium thiosulphate Na,S, 0,
while sodium hydroxide NaOH neutralizes the hydrochloric acid HCI created by the
reaction (this oxido-reduction has to be carried out in the very alkali environment). For
neutralization process is used the mixture of two chemicals, sodium hydroxide and
high concentrated (hydrated) sodium thiosulphate. From the reaction stoichiometry
can be seen that for neutralization of 1 kg of chlorine is necessary to spend a 0.875 kg of
sodium thiosulphate and 1.410 kg of sodium hydroxide. Since the efficiency of
neutralization reaction is approximately 80%, it is necessary to prepare 20% more
chemical solution than is theoretically needed to neutralize a certain amount of
chlorine.After the process, neutralization tank must be flushed with clean water to avoid salt
crystallization on the device surfaces and openings for gas distribution. For this
purpose, worn out chemical solution is removed from the tank, which is than washed
good with brush and hose and filled with clean water. After the filling of tank to the top, a
high pressure fanis turned on and leftin operation for some time to enable the washing
of eventually precipitated crystals inside of pipe distributors.
The removal of chemical solution is carried out into the sewer, by controlled dilution
with 130 times larger quantity of water. By doing so, the concentration of NaCl and
Na,SO, is being reduced to the legally permissible values (500 mg/l for chlorides and
350 mg/l for sulphates). Based on stoichiometry, can be calculated that for every 1 kg of
neutralized chlorine is formed 1 kg of chlorides (as Cl) and 0.676 kg of sulphates (as
SO,). In particular case, from one 1000 kg container, there will be 1000 kg of chlorine
and 676 kg of sulphates, and for reduction of chlorides and sulfates concentration is
required a huge amount of dilution water before their discharge into the sewer (for
neutralization tank of 8.0 m’ is needed approximately 1040 m’ of water for dilution).
Thinning can be performed by taking of a small volume of worn out solution which is
poured into a suitable tank, where it is 130 times diluted with water, or it is a continuous
process, where the dilution is done directly into the drain, with proper adjustment of
solution and water flow. Another way of treating the waste solution is to pump it from
the neutralization tank to the tank vehicle, transport it to appropriate landfill and
discharge it there.
Note: It is necessary to control the concentration of chemical solution every 6 months,
and depending on the determined solution quality, to add a certain amount of
chemicals. Complete replacement of chemical solution is required every 2 years.Neutralization system includes following components:
- High pressure fan for evacuation of chlorine from the contaminated area
~ Neutralization tank with pipe distributors
- Chlorine gas detector in the chlorine storage room
- Electric cabinet
= Sound and light alarm signalization
- Suction/discharge installations
Neutralization tank and all its elements are made of hard high-density polyethylene,
making it completely resistant to aggressive chemicals, present in the neutralization
process. Therefore no additional protection, in the form of painting or coating, is
required. Device dimensions are such that it can be placed in any normal size room,
without any specific foundation (a floor or other flat surface is sufficient for
installation).
Depending on the amount of chlorine that needs to be neutralized following types of
neutralization systems are available:
N-50.01 for up to 50 Kg of chlorine
N-100.01 for up to 100 Kg of chlorine
N-200.01 for up to 200 Kg of chlorine
N-400.01 for up to 400 Kg of chlorine
N-800.01 for up to 800-1000 Kg of chlorine
HIGH PRESSURE FAN
A fan, that provides 5-20 changes per hour of the entire volume of air from chlorine
storage room, is required for effective neutralization. With a proper fan type it is
possible to reduce the concentration of chlorine in the chlorine storage (where the
accident occurred) for about 30 minutes. The process ends when chlorine
concentration drops below the permitted limits (when the total amount of chlorine is
completely absorbed in the device).
The concentration of chlorit the room where there has been accidental chlorine
effusion can be calculated by the equation:
InCt=InCo-quv
where members from the equation are:
4 (m’/h) fan capacity
V (m’) volume of the room
t (h) time of ventilation
Co (grim’ ) initial concentration of chlorine
Ct(grim’ ) chlorine concentration after time tThe fan, used for this purpose, must meet another important requirement, to overcome
the high pressure drop in the device. This pressure drop is a result of height of a liquid
column above the pipe distributor, through which the gas mixture is injected into the
chemical solution. This requires the use of radial, high pressure fan, whose parts that
are coming into the contact with a mixture of chlorine gas and air, must be resistant to
the aggressive effects of chlorine.
To maintain the homogeneity of the solution and prevent any crystallization of
dissolved chemicals, it is necessary to periodically turn the device on manually, in
order to mix the chemical solution (once a week, twenty minutes).
NEUTRALIZATION TANK WITH PIPE DISTRIBUTORS
This vessel is a part of the neutralization device, used as a tank for chemical solution,
where the contact of air / chlorine gas mixture and chemical solution is performed.
Created compounds, sodium sulphate and sodium chloride, will remain in solution and
purified air can be sent back to the chlorine storage room or released into the
atmosphere. The mechanism that ensures the contact of two phases is the dispersion
of gas mixture air / chlorine in chemical solution. It is done by injecting the gas phase
through specially designed pipe distributors, that ensure the uniform distribution of
the gas phase over the entire surface of the device and a high degree of gas dispersion.
The air is injected into the solution with high velocity through the pipe distributor
creating the so-called jet mode. This ensures the formation of small diameter bubbles,
which provides a substantial contact surface for successful absorption of chlorine
from the gas mixture. At the same time, intensive solution mixing is carried out, so the
additional equipment for mixing and homogenization of the solution is not needed,
Volume of neutralization tank should be sufficient to contain the amount of solution
needed to neutralize chlorine from one chlorine cylinder or container.Ea Ppa
Vi us Se
ee
ae NEM The pressure loss in the device largely
Pl [ulisel| depends onthe amount of solution inthe
oa held neutralization tank, which is designed
for height of a liquid column of 40 cm
(above the pipe distributor). It is very
important to adhere to this instruction
during the maintenance operation
(exchange of chemicals), i.e. do not
exceed the upper solution height limit, in
order to maintain the appropriate
parameters in the device and keep the
quality of the contaminated air
evacuation from the room where the
accident occurred.
All other parts of the device have been
designed to provide a minimal
resistance to flow of gas mixtures. The
fan is mounted on the top of device and
its function is to insufflate the gas
mixture into the chamber, from which the
mixture is injected to the pipe distributor.
Above the solution surface is free space
that provides a smooth release of gas
from the two-phase system (gasiliquid)
and its flow toward the opening for the
evacuation of gas from the apparatus. In
the opening for the evacuation of gas is
installed a separator of drops which has
the task to extract individual droplets of
solution that are caught up in gas flow.CHLORINE GAS DETECTOR DH-2003
Chlorine gas detector is always placed in the chlorine storage room. The device is
designed to detect the chlorine presence in the air as soon as chlorine concentration
reaches the sensitivity threshold of the instrument. Already at that concentration a
sound alarm is switched on, which indicates to a control center that the accident
‘occurred. The device has a measuring probe and 2 max/min alarm limits, which are set
within the measuring range. The sensor is located inside of measuring cell, which is
filled up with a special solution (measuring cell functions as an electrolytic element).
The detector registers and measure (with the digital display of values) chlorine gas in
the air inside of chlorine storage room and provides a signal to automatically turn on
the neutralization device, if the concentration of chlorine gas in the air exceeds the
maximum allowed value. Sound alarm warning is actuated as soon as chlorine
appearance is detected in the chlorine storage room. If the concentration of chlorine
exceeds the set point, the neutralization system will start automatically.
sali
Note: device must be controlled and calibrated by the manufacturer every 6 months.
Sound and light alarm signals Electric cabinetNote: Experience has shown that during the replacement of chlorine container or
cylinder, some small amount of chlorine can be detected in the air (which usually
exceeds the threshold sensitivity of the chlorine detector) and possible sound warning
signal should not be considered alarming if it stops shortly after the fan is switched on.
l_@)
iSPARE PARTS AND ACCESSORIES
In addition to the activities in the domain of production, we also have all spare parts,
elements, accessories and fittings for connection of chlorination devices in vacuum
installation. All these products are made of chlorine resistant mats
- Non-return valves
- Extensions
- Reductions
- Springs
- Gaskets- Chlorine valves
- Flexible tubes
- Ball valves
- Diffusers
- Vacuum hose
- Heatersext
There are numerous combinations of gas chlorination systems whose selection, first
ofall, depends on the amount of chlorine that is dosed, methods of process regulation,
technological process of water treatment, automation level of water treatment plant
and other.
Here we will present the basic combinations of chlorination devices, but to select the
appropriate system it is recommended to consult with the manufacturers of the
equipment. All presented chlorination systems can be combined with each other and
upgraded.FUNCTIONAL DESCRIPTION
Chlorination system is designed to ensure that the installation operates under
vacuum, and that the only small part of the installation works under pressure. All
installations which are under pressure (from chlorine cylinder to the vacuum regulator,
usually up to 6 bar), must be placed in a separate room (chlorine storage room). The
other part of installations for distribution of chlorine, from vacuum regulator to the
injector (the dosing spot) is under vacuum, and can be up to 900 m long, without fear
that there will be a chlorine leakage. The presence of vacuum in the installation,
prevents the release of chlorine and unwanted consequences due to damaged
installation or equipment, bad sealing or other. The vacuum in installation is provided
by the injector, when feed water, needed for injector's operation, passes through the
Venturi tube. Underpressure, created on the exit of the Venturi tube, allows the opening
of the injector's check valve, thereby creating a vacuum in the installation, which
opens the inlet valve on the vacuum regulator. By opening of inlet valve begins the
process of chlorine dosing. Due to the loss of vacuum, caused by the exclusion of feed
water, damaged installation, and so on (vacuum falls, and weakens in intensity) the
inlet valve of vacuum regulator closes and stops the process of chlorination.
Depending on the required amount of chlorine dose and back pressure (the pressure in
the pipeline where the injection is performed), selection of appropriate booster pump
(for feed water) is done, according to precisely defined characteristics. Injector is
equipped with built-in non-return valve which prevents feed water penetration into the
vacuum installation.
TYPES OF SYSTEMS.
The simplest gas chlorination system consists of a vacuum regulator and injector, and
itis used for smaller facilities where chlorine consumption is constant.
4. VACUUM REGULATOR
2. CHLORINE CYLINDER
3. INJECTOR
HS-2.1 (up to 0-2 kg/h)
= vacuum regulator up to 2 kg/h
= injector |-4
HS-4.1 (up to 4 kg/h)
= vacuum regulator up to 4 kg/h
~ injector |-4
HS-10.1 (up to 10 kg/h)
= vacuum regulator up to 10 kg/h
= injector 1-10In facilities where the frequent regulation of chlorine dose is required, could be used a
system consisting of vacuum regulator without dosing valve, rotameter (which is
located outside the chlorine storage room) and injector.
4. VACUUM REGULATOR
2. CHLORINE CYLINDER
3. INJECTOR
4, ROTAMETER,
HS-2.2 (up to 0-2 kg/h)
= vacuum regulator up to 2 kg/h
= injector |-4
= rotameter up to 2 kg/h
HS-4.2 (up to 4 kg/h)
= vacuum regulator up to 4 kg/h
+ injector |-4
=rotameter up to 4 kg/h
HS-10.2 (up to 10 kg/h)
= vacuum regulator up to 10 kg/h
= injector 1-10
~rotameter up to 10 kg/h
vacuum switch works in semi-automatic and automatic systems with two
chlorine cylinders and it is designed to secure uninterrupted operation and chlorine
supply. Its design allows to switch over the chlorine supply from the second cylinder at
the time of complete discharge of the first one. By doing so, not only a continuous feed,
buta smooth exchange of empty tanks is secured.
4. VACUUM REGULATOR
2. CHLORINE CYLINDER
3. ROTAMETER
4 4. VACUUM SWITCH
nat 5.INJECTOR
HS-2.3 (up to 0-2 kg/h)
3 = vacuum regulator upto 2 kg/h
“injector M4
= rotamater up to 2 kg/h
1 1 = vacuum switch
| HS-4.3 (up to 0-4 kgih )
vacuum regulator up to 4 kg/h
= injector -4
5 = rotameter up to 4 kg/h
= vacuum switch
HS-10.3 (up to 10 kg/h)
= vacuum regulator up to 10 kg/h
~ injector 1-10
=rotameter up to 10 kg/h
- vacuum switchIf the operating conditions require higher consumption of chlorine, it is possible to
connect2, 3, 4 or more chlorine cylinders to appropriate receivers - manifolds.
4. VACUUM REGULATOR
2. CHLORINE CYLINDER
3. ROTAMETER
3 4. INJECTOR
5. MANIFOLD FOR TWO
CHLORINE CYLINDERS.
More complex system than the previous one includes two manifolds, two vacuum
regulators, vacuum switch, rotameter and injector.
When chlorine cylinders, connected to the first manifold, are empty, automatic vacuum
switch enables the chlorine supply from the second manifold and allows a smooth
‘exchange of empty chlorine cylinders, without the interruption of the chlorination
process.
6
4.VACUUMREGULATOR 3.ROTAMETER _ 5, MANIFOLD FOR TWO CHLORINE CYLINDERS
2.CHLORINECYLINDER 4. INJECTOR 6. VACUUM SWITCHIn installations, where the change of chlorine consumption is huge, and conditioned by
the flow change in common pipeline (for example, if the well pumps are constantly
being switched on and off), the system with solenoid valves for chlorine is used. The
operation of these valves is directly related to the operation of well pumps. The system
consists of a vacuum regulator, injector and as many rotameters and solenoid valves
for chlorine, as there are well pumps.
4. VACUUM REGULATOR
2. CHLORINE CYLINDER
3. ROTAMETER
4, SOLENOID VALVE FOR
CHLORINE
5. INJECTOR
The same principle can be applied in case when each pump distributes water into
independent pipeline.
1. VACUUM REGULATOR
2. CHLORINE CYLINDER
3. ROTAMETER
4, SOLENOID VALVE FOR
CHLORINE
5. INJECTOR
In installations where the water flow is constant and uninterrupted, previous system
can be simp! d. In this case the solenoid valves for chi le are not necessary.
Instead of them we are using as much rotameters and injectors as there are pipelines.The most complex chlorination system is automatic chlorination system, with
continuous measurement of water flow, concentration of residual chlorine in water and
control of system for neutralization of chlorine in the air.
Automation of chlorination process significantly reduces the impact of "human error"
which is present in case of manual regulation. Well-tuned automatic controller keeps a
constant level of residual chlorine in the water always at required level, without human
intervention. Controller, based on continuous measurement of residual chlorine in the
water (with chlorine residual analyzer) increases or decreases the chlorine dose. This
modeis called "control according to residual.”
There is a different kind of control that is used when the water flow is variable. For
smaller amounts of water less chlorine is needed, and for bigger water quantities,
proportionally more chlorine is necessary. Controller receives the information about
current flow from the appropriate flow meter, and on the basis of that information,
increases or decreases the amount of chlorine dose. This kind of control is called
“control according to flow."
The most complex way of process control is used if water has a variable chemical
properties over time (and thus the need for chlorine) and at the same time, variable
flow. In this case we have “control according to flow and residual", or combined
control.
Regardless of the chlorination process, the controller also performs a supervisory
function over the concentration of chlorine in the air. This is the part of management
program related to “device for neutralization of chlorine in the air" which may appear as
an option. This device should eliminate (neutralize) chlorine presentin the air (as avery
dangerous substance) if a chlorine leak occurs, as a result of an accident or
breakdown.
The automatic chlorine dosing system
Chlorine neutralization
room Command room
= 4
=
T
i
Water supply
1. VACUUMREGULATOR 8, ELECTRIC CABINET
2. CHLORINE CYLINDER 9. BUSTER PUMP
3. MANIFOLD FOR TWO CHLORINE CYLINDERS 40. CHLORINE ANALYZER MEASURING CELL,
4. VACUUM SWITCH 41, SAMPLING PUMP
5. CHLORINE DETECTOR PROBE 12. FLOWMETER
S.INJECTOR 43, NEUTRALIZATION OF CHLORINE INTHE AIR.
T.CONTROLLERFORAUTOMATIC CHLORINE DOSING 14, SOUNDAND LIGHT ALARM© ETATROND.S.
In the field of chemical dosing we have established cooperation with the Italian
company ETATRON DS, which produces a wide range of metering pumps for dosing of
sodium hypochlorite and other chemicals, as well as other devices for measuring and
regulation that are used in water treatment.
-Solenoid dosing pumps
Motor driven (piston and diaphragm) dosing pump:
-Peristaltic dosing pumps
-Chemical pumps for aggressive fluids
2 yey—
-Controllers
“eereettconvotondreguation _ ® ETATROND.S.
Measuring devices and instruments
-Flow meters —«_ The
-Dosing tanks
wv
a
Manual and electric mixers
- Probes, brackets, cables, fittings
- Spare parts and accessories
ae
Or
ofSODIUM HYPOCHLORITE DOSING SYSTEMS
There are numerous combinations of sodium hypochlorite dosing systems, whose
selection, first of all, depends on the amount of chlorine that is dosed, methods of
process regulation, technological process of water treatment, automation level of
water treatment plant and other.
Here we will present the basic combinations of sodium hypochlorite dosing systems,
but to select the appropriate system it is recommended to consult with the
manufacturers of the equipment. All presented dosing systems can be combined withFUNCTIONAL DESCRIPTION
Sodium hypochlorite dosing systems are usually used as a systems for post-
chlorination or in cases where the quantity of water, which must be treated, is not large
(water disinfection in hotels, schools, swimming pools, small water systems, food and
beverage industry, etc.). This form of chlorination is commonly used for capacities up
to 101/'s of clean water, but if necessary, these systems may be used for much larger
capacities. The medium that is added as a disinfectant is solution of sodium
hypochlorite. Dosing of sodium hypochlorite can be performed directly into the
pipeline, using appropriate dosing pumps and injection valves, or in the water tank.
Dosing pumps can be controlled in several ways, and depending on the user's request
and possibility for installation of the additional equipment, pump control can be
manual, semiautomatic and automatic. Automation of chlorination process
significantly reduces the impact of "human error" which is present in case of manual
regulation, Well-tuned autom: controller keeps a constant level of residual chlorine
in the water always at required level, without human intervention.
TYPES OF SYSTEMS
The simplest dosing system consists of chlorine dosing pump, sodium hypochlorite
tank, foot valve, level probe, back pressure valve ani n valve. This system is
applied in cases when the water flow is constant. Besides the manual control, this
system can perform semi-automatic control by providing some external signal for
dosing pump (on/off signal from well pump, buster pump, etc.).
gis
1. Dosing pump
2. Hypochlorite tank
3. Foot valve
4, Level probe
5. Back pressure valve
6. Injection valveMore complex system consists of dosing pump, sodium hypochlorite tank, foot valve,
level probe, back pressure valve, injection valve and pulse water meter. This system is
used when the water flow is variable. For smaller amounts of water less chlorine is
needed, and for bigger water quantities, proportionally more chlorine is necessary.
Dosing pump receives the information about current flow from the appropriate flow
meter (pulse water meter), and on the basis of number of received pulses, increases or
decreases the amount of chlorine dose. This kind of control is called “control
according to flow."
gs
2 1. Dosing pump
2. Hypochlorite tank
3. Foot valve
x 4, Level probe
5. Back pressure valve
6. Injection valve
7. Pulse water meter
Dovod vod XS. ] ( Hlorisana voda
More complex dosing system, similar to the previous one, consists of a dosing pump,
sodium hypochlorite tank, foot valve, level probe, back pressure valve, injection valve
and chlorine residual analyzer. This system is used when the water has a variable
chemical properties over time.
Dosing pump, based on continuous measurement of residual chlorine in the water
(with chlorine residual analyzer) increases or decreases the chlorine dose,
proportional to received signal from the analyzer. This type of controls called "control
according to residual”
Note:
In some cases, for taking of water samples can be used a certain sampling pump (for
example, when the water after sampling must be returned in the pipe)Dovod vode
Hlorisana voda
|. Dosing pump.
.. Hypochlorite tank
. Foot valve
. Level probe
. Back pressure valve
. Injection valve
Chlorine residual analyzer
. Sampling pump
PNOMaeENS
During the water disinfection, it is often necessary to make a record of residual
chlorine value in function of time. When we have a continuous measurement of
chlorine residual
digital devices - printers.
is possible to show this measurement on the appro}
tte analog or
Some residual chlorine analyzers have integrated digital printer, which allows the user
to lookat the chlorine residual value at any time.
Dovod vode
Hlorisana voda
|. Dosing pump
.. Hypochlorite tank
. Foot valve
. Level probe
. Back pressure valve
. Injection valve
Chlorine residual analyzer
with digital printer
8. Sampling pump
NogapensThe most complex way of process control is used if water has a variable chemical
properties ove \d thus the need for chlorine) and at the same time, variable
flow. In this case we have a chlorination system that consists of dosing pump, sodium
hypochlorite tank, foot valve, level probe, back pressure valve, injection valve,
chlorine residual analyzer, pulse water meter and controller for automatic dosing of
hypochlorite.
In this case, based on continuous measurement of residual chlorine in water and
current water flow measurement, the controller operates the dosing pump, which
increases or decreases the amount of chlorine dose, proportional to the signal
received from the controller. In this case we have "control according to flow and
residual", or combined control.
Hlorisana voda
min. 20x d
4. Dosing pump
2. Hypochlorite tank 7. Chlorine analyzer measuring cell
3. Foot valve 8. Pulse water meter
4. Level probe 9. Sampling pump
5. Back pressure valve 10. Controller for automatic
hypochlorite dosing
All presented sodium hypochlorite dosing systems can be combined with each other
and upgraded.
The same equipment and devices, with certain restrictions, can be used for dosing of
other chemicals used in water treatment or other technological processes.Sometimes the locetions, where the installation ofthe eaulpment tecestes ds billet
is planned, are in inaccessibl , with poorly d ed infrastructure, and
without possibility for perrnaontel .ctric power supply. In these cases, there are many,
systems that can represent alternative solutions.
SYSTEM WITH SOLAR POWER SUPPLY
When there is no possibility for permanent
electric power supply, renewable energy
sources are always available. One of these
forms of energy, which has great potential, is
solar energy
Solar panels are increasingly used in many
modern installations and systems.
A
Hlorisana voda
Dovod vode
1. Dosing pump 6. Injection valve
2. Hypochlorite tank 7. The solar system:
3. Foot valve - Solar panel
4, Level probe - Controller
5. Back pressure valve - BatteryCHEMICAL INJECTION PUMP "CHEMILIZER“
‘Chemical injection pump has a unique engine driven by water, with a membrane which
allows precise dosing in proportion to the flow of water. There is only one moving part
which allows easy maintenance.
Chemilizer
Chemilizer works at pressure range from 0.14 bar up to 6 bar and flow rate from
0.75 Iimin to 157 |/ min. For the operation of this device electric power supply is not
required.ECOAQUACLEANER
Device for microbiological disinfection of water, based on the silverions
is used for disinfection of wells, small swimming pools and reservoirs
-Ability to work on 220V power supply or battery (12V, 55A)
The device consists of a system of electrodes of different compounds on the basis of
silver with strong and proven antibacterial properties. It works on the potential
difference of electrodes. Different electrode materials under the influence of electric
current releases a certain types of cations and anions (finely dispersed ions), that have
specific antibacterial properties (the ability to destroy bacteria).
Electrodes are polarized with direct
current which creates the silver ions.
Released into the water these ions act
as powerful and natural disinfecting EKO AQUA 4074177)
agents, Even in small concentration, pean ope shia
silver effectively destroys micro- |MMusmmMiibbe cutee :
organisms. Some organisms die in
presence of silverin ratio: 1 fraction of
silver to 100 million fractions of water.
This great antibacterial effectiveness
of silver is explained with the high
sensitivity of the microorganism cell
plasma to silver ions. (Itis proven that
the lower level of antibacterial action
of silver is 2x10-11 g ions/dm3). It has
been shown that these ions (silver
ions) are entering inside of the
microorganism cell, bind to the
protoplasm and destroys it.
It is also proven that silver ions
adsorbs themselves on the
microorganism cell, and plays a
catalytic role in the process of plasma
oxidation by oxygen from air. The
effect of antibacterial action is
achieved on prolonged contact, after
which the water disinfection is done.
This product was developed in
cooperation with Faculty of
Technology and patented. Eco Aqua
Cleaner has won the first prize of
Belgrade and Serbian Chamber of
Commerce, as an environmentally
product.
“4PARTNERS:
ROMANIA
S.C. INSERV AQUA S.R.L.
N. Balcescu, bl.7. ap.14
120247 Buzau
Tel: +40 238 726 139
+40 238 719 130
Fax: +40 238 711 600
SLOVENIA
VALTER do.
Vil ulica 16
1235 Radomije
Tel: +386 (0)1 72.27 374
Fax: +386 (0)1 72 27 037
AQUA®
NTERM
INZENJERING
HEAD OFFICE - SERBIA
Bulevar oslobodenja 337c
11000 Belgrade
Tel: +381 11 2681 776, 2662 484
Fax: +381 11 2681 777, 3671 310
[email protected]
www.aquainterma.rs
MACEDONIA
TEHNOSKOP Bosko DOOEL
“"Prvomajska * b.b.
1050 Skoplje
Tel: +389 22 464 366
Fax: +389 22 489 648,
MONTENEGRO
MONTE SIGMA
8. marta 55)
81000 Podgorica
Tel: +382 20 662 364
Fax: +382 20 662 364