Company Name
Madina Trading & Contracting Est. Mechanical Division
KEY INFORMATION
QUESTIONS
ANSWERS
File Reference
File Details
KH/Excel/Welding/WPS008
Test Conducted On
Date of Test
18 - JUN - 98
Reviews & Approvals
Prepared By
Department
Date Prepared
Reviewed By
Department
Date Reviewed
Approved By
Department
Date Approved
KEITH HARMER
ENGINEERING
18 - JUN - 98
R. VAIRAMANI
QA / QC
18 - JUN - 98
S.E. LANGLEY
BUREAU VERITAS
18 - JUN - 98
Welder Details
Welder ID
Employee No.
Name
Location of Test
MW 0256
00078
SANTHOSH NAIR
MADINA WORKSHOP, SALWA, QATAR.
Original PQR Details
WPS No.
Revision No.
Supporting PQR
Welding Process
Electrode Polarity
PQR Position
Positions Qualified
005
000
005
SMAW
+Ve
3G
ALL
Welding Details
Weld Direction
Maximum Bead Width
Multi / Single Pass
Manual / Automatic
UPHILL
3 x Core Dia
MULTIPASS
MANUAL
Technique
Technique
Single/Both Sides
Multiple/Single Electrode
Oscillation
Other
STRING / WEAVE
SINGLE
SINGLE
MANUAL
NOT APPLICABLE
Joint on Qualification Test
Joint Type
Method of Preparation
Included Angle
Material Thickness
Root Gap
Root Face
Backing
BUTT WELD
FLAME CUT &/OR GRIND
37.5 Deg +/- 2 Deg
10.0 mm
2.5 - 3.0 mm
1.0 - 2.0 mm
NONE
Base Metal Details
Material Specification
Type or Grade
Heat Number
From - P No.
To - P No.
Diameter of Test Coupon
Other
ASTM A299
GRADE LREH 36
0183
1
1
4"
NONE
Welding Consumables
Electrode Brand
Size of Filler Metal
SFA / AWS No
LINCOLN
2.5 & 3.25 mm
5.1& 5.5
Classification
Type of Flux
Other
E7018
NOT APPLICABLE
NONE
Inert Gas Details
Gas Type
Gas Flow Rate
Gas Mixture
Oriface / Cup Size
Backing Gas
Backing Flow Rate
Backing Gas Mixture
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Preheat Details
Pipe to Pipe
Pipe to Fittings
Fitting to Fitting
Spare Line 1
Spare Line 2
AMBIENT
AMBIENT
AMBIENT
Interpass Temperature
Interpass Temperature
NOT TO EXCEED 200 C
PWHT Details
Temperature
Time
Equipment Type
Other
Line 5
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
PQR Material Details
(QW 403) Qualified
Code/Testing Standard
Other Codes/Standards
P No. / Group No.
ANY METAL ASSIGNED TO
ASME IX
NOT APPLICABLE
P1 - GROUP No. 2
Plate & Pipe Ranges
ASME IX
OTHERS
Diameter
PQR Filler Metal F Nos.
PQR Filler Metal A Nos.
Interpass Cleaning Method
Method of Back-Gouging
Tungsten Type
Tungsten Size
4.75 - 20.00 mm (ASME IX)
NOT APPLICABLE
ALL
F4
A2
GRINDING & BRUSHING
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
PASS
NUMBER
Pass No. 1
Pass No. 2
Pass No. 3
& Above
WELDING
ELECTRODE
90 CuNi
90 CuNi
90 CuNi
ELECTRODE
DIA (mm)
1.6 mm
1.6 mm
2.4 mm
CURENT TYPE ACTUAL
WPS
& POLARITY
AMPS
AMPS
Direct +Ve
88
90 - 120
Direct +Ve
100
81 - 110
Direct +Ve
95 - 128
ACTUAL
WPS
TRAVEL
VOLTS
VOLTS
SPEED
24
7 - 10
60
25
9.3 - 12.6
42
9 - 12
TENSILE TEST
Mark No.
251
252
Type
Cross-weld
Cross-weld
Dimensions
mm
2.5 x 18.8
2.8 x 19.3
Area mm2
47.0
54.0
UTL kN
15.9
18.2
Type
Face Bend
Face Bend
Root Bend
Root Bend
Bend Angle
180
180
180
180
Former Dia
mm
8t
8t
8t
8t
Result
Acceptable
Acceptable
Acceptable
Acceptable
Location
Dimensions
mm
10 x 7.5
10 x 7.5
Temperature
C
-29
-29
UTS
N/mm2
338
337
Fracture
Position
Comments
Location
12 O' Clock
6 O' Clock
Parent Mat'l
Parent Mat'l
BEND TEST
Mark No.
253
254
255
256
Comments
Location
1-2 O' Clock
7-8 O' Clock
4-5 O' Clock
10-11 O' Clock
CHARPY IMPACT
Mark No.
514
515
WCL
HAZ
TEST RESULTS
Visual Examination
Surface NDT
Radiography
Tensile Test
SATISFACTORY
NOT APPLICABLE
SATISFACTORY
SATISFACTORY
Absorbed Energy
Joules, J
22
49
50
138
152
134
Average
40
134
Comments
Nil
Nil
WPS
TRAVEL
SPEED
94 - 125
75 - 95
95 - 120
ACTUAL INTER
KJ/mm
TempC
2.11
Ambient
3.57
90
Bend Test
Macro Examination
Fillet Weld Fracture Test
Charpy Vee Notch Code
Charpy Vee Notch Test
Other Tests
OVERALL TEST RESULT
SATISFACTORY
SATISFACTORY
NOT APPLICABLE
ASTM E23
SATISFACTORY
HARDNESS - OK
ACCEPTABLE
mm2
4
4
4
4
t
t
t
t
TEST SPECIFICATION kN
N/mm2
Interpass Temperature
Position
Location
Parent Mat'l
TEST SPECIFICATION -
Interpass Temperature
Location
Acceptable
Acceptable
Acceptable
Acceptable
1 - 2 o'clock
7 - 8 o'clock
4 - 5 o'clock
10-12 o'clock
Madina Trading & Contracting Est. Mechanical Division
###
WELDING PROCEDURE SPECIFICATION - No. 005
WPS Details
WPS No.
Revision No
Supporting PQR
Welding Process
Electrode Polarity
PQR Position
Positions Qualified
:
:
:
:
:
:
:
005
0
005
GTAW
-VE
6G
ALL
Welding Consumables
Electrode Brand : METRODE
SFA / AWS No : 5.7
AWS Classificatio : 90 CuNi
Gas Type
: ARGON
Gas Flow Rate : 10 Ltr/min
Backing Gas
: ARGON
PQR Details
Weld Direction
: UP HILL
Max Bead Width
: 3 x Core Dia
Multi / Single Pass : MULTIPASS
Manual / Automatic : MANUAL
Technique
: STRING / WEAVE
Oscillation
: N/A
Pass
Number
:
:
:
:
:
:
Pass No. 1
Pass No. 2
Pass No. 3
& Above
1.
2.
3.
4.
5.
90 CuNi
90 CuNi
90 CuNi
ASME Notes
PQR Base Matl. P Nos & Group Nos
PQR Filler Metal F Nos.
PQR Filler Metal A Nos.
Interpass Cleaning Method
Tungsten Type
PREPARED BY
PWHT Details
Pipe to Pipe
: Min 20C
Pipe to Fittings :
"
Fitting to Fitting :
"
Interpass Temperature
Temperature
Time
Equipment
Other
N/A
: NOT TO EXCEED 200 C
Qualified Weld Preparations - Qualified Joint Configuration
35 Deg +/-2 Deg
3.0 mm
(t)
2.0 - 2.5 mm (rg)
0.5 - 1.0 mm (rf)
NONE
4"
Welding Electrode
Welding Class
Material (QW 403) Qualified
ANY METAL ASSIGNED TO
P34 - P34
Plate & Pipe Details
Thickness : 1.58 - 6 MM
Diameter : ALL
Preheat Details Deg C
Joint On Qualification Test
### Angle
Thickness
Root Gap
Root Face
Backing
Pipe Dia
Material Details
TEST POSITION 6G
Electrode
Diameter
Current Type
& Polarity
Amps
(a)
Volts
(v)
Travel Speed
mm / min
1.6 mm
1.6 mm
2.4 mm
Direct -Ve
Direct -Ve
Direct -Ve
90 - 120
81 - 110
95 - 128
7 - 10
7 - 10
9 - 12
94 - 125
75 - 95
95 - 120
Additional Notes
: P34
: 34
: -: GRINDING & BRUSHING
: 2% THORIATED
REVIEWED BY
APPROVED BY
Name
: A.N. SENTHIL KUMAR
Name : STEVE LANGLEY
Name
: C. SIVA KUMAR
Sign
Sign
Sign
Dept
: QA /QC
Dept
: QA / QC
Dept
: BUREAU VERITAS
Date
: 29-06-99
Date
: 29-06-99
Date
: 01-07-99
EXCEL/welding/WPS005
Madina Trading & Contracting Est. Mechanical Division
PROCEDURE QUALIFICATION RECORD
PQR : 005
Company Name
REV : 0
Sheet : 1 of 2
: Madina Trading & Contracting Est. Mechanical Division
Procedure Qualification Record No
: 005
Date
: 24-JUNE-1999
WPS No.
: 005
Welder ID
: MW 0256
Welding Process
: GTAW
Name
: SANTHOSH NAIR
Type (Manual / Automatic / Semi-Automatic)
: MANUAL
Location
: MADINA WORKSHOP, SALWA, QATAR.
JOINTS (QW - 402)
###
###
###
###
###
###
### Angle
Thickness
Root Gap
Root Face
Backing
:
:
:
:
:
35 Deg +/- 2 Deg
3.0 mm
(t)
2.0 -2.5 mm
(rg)
0.5 - 1.0 mm (rf)
NONE
TEST POSITION 6G
BASE METAL (QW - 403)
Material Specification
Type or Grade
Heat Number
From P No.
: 34 To P No.
Thickness of Test Coupon
Diameter of Test Coupon
:
:
:
:
:
:
ASTM B466 UNSC70600
N/A
650484/12
34
3.0 mm
4"
POSTWELD HEAT TREATMENT (QW - 407)
Temperature
Time
Equipment Type
Other
FILLER METAL (QW - 404)
SFA Specification
AWS Classification
Filler Metal F No.
Weld Metal Analysis A No.
Size of Filler Metal
Weld Metal Thickness
Other
:
:
:
:
:
:
:
5.7
90 CuNi
34
-1.6 mm
3.0 mm
NOT APPLICABLE
POSITION (QW - 405)
Position of Groove
Welding Progression
Other
: 6G
: UP HILL
: NOT APPLICABLE
PRE - HEAT (QW - 405)
Pre-Heat Temperature
Interpass Temperature
Equipment Type
Other
Excel/Welding/WPS 005
:
:
:
:
30C
REFER TABLE
NOT APPLICABLE
NOT APPLICABLE
N/A
GAS (QW - 408)
Type
Shielding
Trailing
Backing
Other
Percent Composition
Gas(es)
Mixtures
ARGON
99.99%
ARGON
99.99%
ADDITIONAL NOTES
Flow Rate
10 LTR/MIN
-
Madina Trading & Contracting Est. Mechanical Division
PROCEDURE QUALIFICATION RECORD
PQR :
005
REV :
Sheet : 2 of 2
TECHNIQUE (QW - 410)
String or Weave Bead
Orifice / Cup Size
Interpass Cleaning Method
Method of Back Gouging
Oscillation
Multiple/Single Pass
Pass
Number
:
:
:
:
:
:
STRING / WEAVE
10 mm
GRINDING & BRUSHING
NOT APPLICABLE
NOT APPLICABLE
MULTIPASS
Welding Electrode
Welding Class
Pass No. 1
Pass No. 2
90 CuNi
90 CuNi
TENSILE TEST
Mark No.
Type
251
252
]
253
254
255
256
Current Type
& Polarity
1.6 mm
1.6 mm
105
96
8.8
8.6
15.9
18.2
Type
SINGLE
3 x Core Dia
BUTT WELD
PLASMA CUT& / OR GRIND
ASME IX
NOT APPLICABLE
Heat Input Travel Interpass
Kj / mm mm / min TempC
0.5
0.58
111.1
85.7
170
130
338
337
Parent Mat'l
Parent Mat'l
12 O' Clock
6 O' Clock
TEST SPECIFICATION - ASME IX
Former Diameter
Result
Comments/Location
180
180
180
180
8t
8t
8t
8t
Acceptable
Acceptable
Acceptable
Acceptable
CORROSION TEST
Mark No.
:
:
:
:
:
:
TEST SPECIFICATION - ASME IX
UTL
UTS
Fracture Comments/Location
kN
N/mm2
Position
47.0
54.0
Bend Angle
Face Bend
Face Bend
Root Bend
Root Bend
Volts
(v)
Area
mm2
2.5 x 18.8
2.8 x 19.3
Type
Amps
(a)
Direct -Ve
Direct -Ve
Dimensions
mm
Cross-weld
Cross-weld
BEND TEST
Mark No.
Electrode
Diameter
Single/Both Side
Maximum Weave
Joint Type
Method of Preparation
Code/Testing Standard
Other Applicable Codes
1-2 O' Clock
7-8 O' Clock
4-5 O' Clock
10-11 O' Clock
TEST SPECIFICATION - ASTM G48
Method
Details
Result
g/m
Comments
'2
TEST HOUSE LABORITORY: MTS INTERNATIONAL HOLDING
Test No.
AD-91436
Rev'n 0
WITNESSED BY
: BUREAU VERITAS, INTERNATIONAL REGISTER, ABU DHABI, U.A.E.
Visual Examination
Surface NDT - DPI
Report No
Radiography
Report No
:
:
:
:
:
SATISFACTORY
SATISFACTORY
Tensile Test
Bend Test
: SATISFACTORY
: SATISFACTORY
QIS/MADN/DPI/005/VP/01
SATISFACTORY
OVERALL TEST RESULT
ACCEPTABLE
We certify that the statements in the record above are
correct in accordance with the standard indicated above.
QIS/MADN/RT/005/RK/01
PREPARED BY
REVIEWED BY
APPROVED BY
Name
: A.N. SENTHIL KUMAR
Name
: STEVE LANGLEY
Name :
Sign
Sign
Sign
Dept
: QA/ QC
Dept
: QA / QC
Dept
Date
: 29 - 06 - 99
Date
: 29 - 06 - 99
Date :
Excel/Welding/WPS005
C. SIVA KUMAR
BUREAU VERITAS
01 - 07 - 99
