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Welding Procedure Qualification Proposal

This welding procedure qualification proposal outlines the testing parameters for welding 6-inch pipe with 4-inch and above diameters using shielded metal arc welding. The proposal specifies that testing will be conducted according to AWS D1.1 and DSO project specifications using API 5L X52 steel. Mechanical testing will include tensile tests, bend tests, and Charpy impact testing to qualify the welding procedure for positions 6GR, Group II, and Group I. Non-destructive testing will include visual, ultrasonic, radiography, and magnetic particle or dye penetrant inspection. Upon verification, the proposal will qualify the welding procedure for pipe thicknesses from 7mm to unlimited for plates and pipes.

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265 views1 page

Welding Procedure Qualification Proposal

This welding procedure qualification proposal outlines the testing parameters for welding 6-inch pipe with 4-inch and above diameters using shielded metal arc welding. The proposal specifies that testing will be conducted according to AWS D1.1 and DSO project specifications using API 5L X52 steel. Mechanical testing will include tensile tests, bend tests, and Charpy impact testing to qualify the welding procedure for positions 6GR, Group II, and Group I. Non-destructive testing will include visual, ultrasonic, radiography, and magnetic particle or dye penetrant inspection. Upon verification, the proposal will qualify the welding procedure for pipe thicknesses from 7mm to unlimited for plates and pipes.

Uploaded by

ufomski
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
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rnl

Project: DSO Offshore

WELDING PROCEDURE
QUALIFICATION
PROPOSAL

TOMBA RESOURCES
NIGERIA LIMITED

DATE: 18 NOVEMBER 2013


Page: 1 of 1

Rev 0

WPQP No: TOR/WPQR 101-6GR


Km 6 NPA Expressway by Ugbuwangue Market, Warri, Delta State
Location:
Qualification in Accordance
AWS D 1.1 and DSO project specification
with:
Parent Material
Material Group (as
API 5L X52
Specification
per AWS D1.1)
Pipe Diameter Tested
6
Pipe Diameter Qualified
4 and Above
Plate Thickness Tested
N/A
Preparation Method
Flame and cut
Fit-Up Method
Bullet
Preparation
Joint Cleaning
Light Grinding
Treatment Side 2
N/A

Position Tested

6GR

Positions Qualified

Group II, Group I and its combination


Pipe Thickness Tested
Pipe Thickness Qualified
Plate Thickness Qualified

Pre-Heat

ALL

Cast No:

Ceq:

14 mm + 18 mm
7 Unlimited
7 Unlimited
Preheat C / mm
50 0C
Heating Method
Propane touch
Max Interpass Temp
250 0C
Control Method
Tempilstick / Thermometer

Welding Sequence

Manufacturer & Trade Name


1.ESAB OK 53.70
2.ESAB OK 55.00
CONSUMABLES
SIZE
FLUX/GAS
(mm)
TYPE

Consumable

SIDE

RUN
Nos

WELDIN
G
PROCES
S

1
1
1
1

1
Hot Pass
Fill
Cap

SMAW
SMAW
SMAW
SMAW

Welding Variables
Post Weld Heat Treatment

Non Destructive Testing

Mechanical Testing

2.5
N/A
2.5
N/A
3.2/4
N/A
2.5/3.2
N/A
Process
Tig Electrode Type
Uncontrolled Heating To
Soak Temp
Slope Down Cooling
Visual
Ultrasonic
Tensile Tests
Charpy Impact Test
CTOD
Hardness Test

Classification
AWS A/SFA 5.1 E7016-1
AWS A/SFA 5.1 E7018-1
GAS
FLOW
RATE

POLARITY
(AC/DC)

N/A
DC+
N/A
DC+
N/A
DC+
N/A
DC+
SMAW + SMAW
N/A
N/A
N/A
N/A
Yes
N/A
2 sets
WM , FL
N/A
1 set

AMPS (A)

F No
4
4
VOLTS (V)

75 - 85
20 23
75 - 85
20 23
82 110
28 40
85 - 105
24 26
Gas Type
Flux Type
Slope Up Heating Rate
Soak Duration
Withdrawal Temp
Radiography
MPI / DPI
Bend Tests
Charpy Test Temp
CTOD temperature
Macro / Micro

A No
1
1

SPEED
(mm/min)

HEAT INPUT
(Kj/mm)

40 50
40 50
75 85
70 90

2.25 2.35
2.25 2.35
1.14 2.64
1.07 2.59
N/A
N/A
N/A
N/A
N/A
YES
MPI
4 sets (side)
-29 C
N/A
1 set

PROPOSAL VERIFICATIONS
TOMBA

HHI

Client

NAME:

NAME:

SIGNATURE:

SIGNATURE:

SIGNATURE:

DATE

DATE

DATE

NAME:

UFUOMA UKOR

All details of testing are proposals only please see reports contained within completed WPQR document package for recorded parameters.

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