Menu Utama

F- 1
Headlight

Service item

F.R.T.

HEADLIGHT ASSY ............................ 0.2

.HEADLIGHT UNIT
SOCKET COMP., HEADLIGHT ............ 0.3
BULB, HEADLIGHT ............................ 0.1

15. 01.2001

Part Number

Description

33100-GN5-831

HEADLIGHT ASSY

33120-GN5-831

HEADLIGHT UNIT

33130-GN5-831

SOCKET COMP., HEADLIGHT

34901-066-003

BULB, HEADLIGHT (STANLEY) (12V 25W)

No.

Q'ty

N ot e s

F- 2
Speedometer

Service item

F.R.T.

SPEEDOMETER ASSY ....................... 0.4

SPEEDOMETER COMP. ....................... 0.5
.CASE
.SOCKET COMP.
LENS METER. ..................................... 0.3
.PANEL ASSY.
.CABLE COMP., SPEEDOMETER

15. 01.2001

No.

Part Number

34908-GA7-701

BULB, WEDGE BASE (12V 3.4W)

34908-MB9-871

BULB, WEDGE BASE (12V 1 .7W)

34908-MG9-951

Description

Q'ty

BULB, WEDGE BASE (14V3W)

37200-KFV-841

SPEEDOMETER ASSY .

37210-GN5-831

SPEEDOMETER COMP.

37211-GN5-831

LENS

37212-GN5-831

CASE ASSY.

37215-MB6-831

CLAMP

37223-GN5-831

SOCKET COMP

10

37302-GN5-831

PLATE, REFLECTING ASSY

11

37304-198-901

RUBBER, CUSHION

12

37305-KE5-008

SCREW-WASHER, 3X22

13

44830-GN5-830

CABLE COMP., SPEEDOMETER

14

90035-166-008

SCREW-WASHER, SPECIAL

15

93903-24420

SCREW, TAPPING, 4X16

16

93903-25310

SCREW, TAPPING, 5X16

N ot e s

F- 3
Handle Lever/
Switch/Cable

Service item

F.R.T.

CABLE COMP., THROTTLE ................ 0.5

.SWITCH ASSY., WINKER
SWITCH ASSY., LIGHTING ................ 0.6
.SWITCH ASSY., STARTER LIGHTING
SWITCH ASSY FR. STOP .................. 0.3
.PIPE THROTTLE GRIP
CABLE COMP., FR BRAKE ................ 0.4
GRIP, R. HANDLE ............................... 0.2
GRIP, L. HANDLE ............................... 0.1
.LEVER, R. STEERING HANDLE

15. 01.2001

Part Number

Description

17910-GN5-900

CABLE COMP., THROTTLE

35150-GN5-830

SWITCH ASSY., STARTER LIGHTING

35150-GN5-840

SWITCH ASSY., LIGHTING

35200-GN5-830

SWITCH ASSY., WINKER

35345-GW0-900

SWITCH ASSY., FR. STOP

45450-GN5-830

CABLE COMP., FR. BRAKE

53141-GC8-000

PIPE, THROTTLE GRIP

53165-GC8-000

GRIP, R. HANDLE

53166-GC8-000

GRIP, L. HANDLE

53175-GN5-780

LEVER, R. STEERING HANDLE

10

88110-KFV-860

MIRROR ASSY., R. BACK

11

88113-GN5-900

CAP, LOCK NUT

12

88120-KFV-860

MIRROR ASSY., L. BACK

13

90115-GE0-000

BOLT, HANDLE LEVER PIVOT

14

90314-GN5-910

NUT, LOCK

15

93500-05028-0A

SCREW, PAN, 5X28

No.

Q'ty

N ot e s

F- 3
Handle Lever/
Switch/Cable

Service item

15. 01.2001

F.R.T.

No.

Part Number

16

93500-05035-0A

SCREW, PAN, 5X35

17

93500-05040-0A

SCREW, PAN, 5X40

18

94001-05000-0S

NUT, HEX., 5MM

19

95014-62100

BAND B1, WIRE

Description

Q'ty

N ot e s

F- 4
Steering Handle/Handle Cover

Service item

F.R.T.

KEY SET ............................................

SWITCH ASSY., COMBINATION &
LOCK .................................................
HANDLE COMP., STEERING ...............
LEVER, HANDLE LOCK .....................
.PIN, HANDLE LOCK
COVER, FR. HANDLE ........................
.COVER, RR. HANDLE

15. 01.2001

0.8
0.6
0.7
0.4
0.3

No.

Part Number

Description

35010-GN5-830

KEY SET

35100-GN5-830

SWITCH ASSY., COMBINATION & LOCK

47133-GN5-900

SPRING, HANDLE LOCK

53100-GN5-830

HANDLE COMP., STEERING

53107-GN5-900

RQfl, HANDLE LOCK

53108-GN5-900

LEVER, HANDLE LOCK

53109-GN5-780

PIN, HANDLE LOCK

53125-GN5-960

COLLAR, HANDLE SETTING

10

53205-GN5-830FMB

COVER, FR. HANDLE *NH1*

11

53206-GN5-830FMB

COVER, RR. HANDLE *NH1*

12

64521-MN5-000

NUT, CLIP, 4MM

13

90023-GN2-000

BOLT, SEAT LOCK

14

90101-GJ6-000

BOLT, ADJUSTING

15

90106-GN5-900

BOLT, FLANGE, 10X50

Q'ty

N ot e s

F- 4
Steering Handle/
Handle Cover

Service item

15. 01.2001

F.R.T.

No.

Part Number

16

90304-GE8-003

NUT, U, 10MM

17

90307-GJ6-003

WASHER, LOCK, ~MM

18

91508-GC8-00

SCREW, PAN, 5X7

19

93500-04016-06

SCREW, PAN, 4X16

20

93500-06010-0A

SCREW, PAN, 6 x 10

21

93891 -05020-00

SCREW-WASHER, 5 x 20

22

93903-34380

SCREW, TAPPING, 4 x 12

23

94102- 10000

WASHER, PLAIN, 10MM

Description

Q'ty

N ot e s

F- 5
Steering Stem

Service item

F.R.T.

RACE, STEERING BALL ..................... 1.4

(ONE OR ALL)
.RACE STEERING BOTTOM CONE
STEMP COMP., STEERING ................. 1.5
RACE, STEERING TOP CONE ............ 0.9
.THREAD COMP., STEERING HEAD TOP

15. 01.2001

No.

Part Number

Description

50301-GN5-901

RACE, STEERING TOP BALL

50302-GN5-900

RACE, STEERING BOTTOM BALL

50306-GN5-900

NUT, STEERING STEM LOCK

53200-GN5-830

STEM COMP., STEERING

53211-GN5-900

RACE, STEERING TOP CONE

53212-GN5-900

RACE, STEERING BOTTOM CONE

53214-GN5-900

DUST SEAL, STEERING HEAD

53215-GN5-900

WASHER, STEERING HEAD DUST SEAL

53216-GN5-830

WASHER, STEERING STEM NUT

10

53220-GN5-900

THREAD COMP., STEERING HEAD TOP

11

95801-10045-00

BOLT, FLANGE, 10X45

12

96211-06000

BALL, STEEL, #6 (3/16)

52

Q'ty

N ot e s

F- 6
Front Fender

Service item

F.R.T.

FENDER A, FR .................................... 0.1

FENDER B, FR .................................... 0.2
.FENDER, INNER

15. 01.2001

Part Number

Description

Q'ty

45451-086-910

GROMMET, WIRE

63101-GBG-830FMB

FENDER A, FR. *NH1*

61102-GBG-830FMB

FENDER B, FR. *NH1*

61103-KFV-940

FENDER, INNER

90111-162-000

BOLT, FLANGE, 6MM

No.

N ot e s

F- 7
Front Fork

Service item

F.R.T.

FORK ASSY., FR ...............................

(ADD 0.1 FOR EACH)
SPRING, FR. FORK ............................
(ADD 0.1 FOR EACH)
PIPE COMP., FR. FORK .......................
(ADD 0.4 FOR EACH)
CASE, BOTTOM .................................
(ADD 0.5 FOR EACH)
SEAL SET, FR. FORK .........................
(ADD 0.5 FOR EACH)

15. 01.2001

0.5
0.3
0.8
0.9
0.7

Part Number

Description

51400-KFV-861

FORK ASSY., R. FR

51401-GN5-781

SPRING, FR. FORK

51410-GN5-781

PIPE COMP., FR

51412-GN5-901

SPRING, REBOUND

51421-GN5-831

CASE, R. BOTTOM

51425-GN5-901

DUST SEAL

51437-GM0-003

RING, PISTON

51449-GM0-003

CAP, FORK PIPE

51454-GM0-003

SEAT, SPRING UPPER

10

51456-GM0-003

RING, STOPPER

11

51466-065-901

RING, OIL SEAL STOPPER

12

51470-GN5-901

PIPE, SEAT

13

51490-GN5-305

SEAL SET, FR. FORK

14

51500-KFV-861

FORK ASSY., L. FR

15

51521-GN5-831

CASE, L. BOTTOM

16

90116-383-721

BOLT, SOCKET, 8MM

17

90544-283-000

WASHER, SPECIAL, 8MM

18

91356-GM0-003

O-RING

No.

Q'ty

N ot e s

F- 8
Front Brake Panel

Service item

F.R.T.

SHOE SET, BRAKE ............................ 0.4

.PANEL SUB COMP. FR. BRAKE
(INC. RELATIVE PART)
GEAR, SPEEDOMETER ...................... 0.3
ARM, FR. BRAKE ............................... 0.1
(INC. RELATIVE PART)

10

15. 01.2001

No.

Part Number

Description

45120-001-010

SHOE SET, BRAKE

43141-KB9-000

CAM, RR. BRAKE

44806-GN5-901

GEAR, SPEEDOMETER

44808-107-720

WASHER, SPEEDOMETER GEAR

45010-GN5-305ZA

PANEL SUB COMP., FR. BRAKE

45133-028-000

SPRING, BRAKE SHOE

45134-250-000

DUST SEAL, BRAKE CAM

45145-121-710

INDICATOR, FR. BRAKE

45410-GN5-900

ARM, FR. BRAKE

10

45435-121-010

SPRING, FR. BRAKE ARM RETURN

11

91251-GN5-901

DUST SEAL, 47X57X7

12

93700-05020-0A

SCREW, OVAL, 5X20

13

94050-06000

NUT, FLANGE, 6MM

14

95015-32001

JOINT B, BRAKE ARM

15

95015-42000

NUT B, BRAKE ROD ADJUSTING

16

95701-06028-00

BOLT, FLANGE, 6X28

Q'ty

N ot e s

F- 9
Front Wheel

Service item

F.R.T.

RIM, RR. WHEEL ................................

TUBE, TIRE .........................................
.TIRE, FR. WHEEL
AXLE, FR. WHEEL .............................
HUB, FR. WHEEL ...............................
BEARING, RADIAL BALL, 6301U ......
(ADD 0.1 FOR EACH)

15. 01.2001

No.

Part Number

Description

Q'ty

2.2
0.8

42701-086-910

RIM, RR. WHEEL

22517-2501700

TUBE. TIRE (2.25/2.50-17)

0.2
2.5
0.4

44301-GN5-960

AXLE, FR. WHEEL

44311-GN5-900

COLLAR, FR. WHEEL SIDE

44601-GN5-960FMS

HUB FR. WHEEL NH 310

1110-159S

SPOKE SET 22517

44620-400- 000

COLLAR, FR. AXLE DISTANCE

44710-GBG-881

TIRE, FR. WHEEL (2.25-274 PR)

10

42713-GN8-F00

FLAP, FR TUBE (17)

11

90755-229-003

OIL SEAL, 21x37x7

12

94101-12000-0S

NUT, CASTEL, 12MM

13

94101-12000

WASHER, PLAIN, 12MM

14

94201-30250

PIN, SPLIT, 3.0X25

15

HB 6301

BEARING, RADIAL BALL, 6301U

N ot e s

11

F - 10
Rear Brake Panel

Service item

SHOE SET, BRAKE ............................

AXLE, RR. WHEEL .............................
PANEL COMP., RR. BRAKE ................
(INC. RELATIVE PART)
ARM, RR. BRAKE ..............................
(INC. RELATIVE PART)

12

15. 01.2001

No.

Part Number

Description

0.4
0.2
0.5

45120-000-010

SHOE SET, BRAKE

40541-GN5-830

ADJUSTER, R. CHAIN

42301-GN5-830

AXLE, RR. WHEEL

0.1

42313-GN5-830

COLLAR, RR. BRAKE PANEL SIDE

43100-GN5-960

PANEL COMP., RR. BRAKE

43141-400-010

CAM, RR. BRAKE

43145-149-000

INDICATOR, RR. BRAKE

43410-149-000

ARM, RR. BRAKE

43434-286-000

RUBBER, STOPPER ARM CUSHION

10

45133-028-000

SPRING, BRAKE SHOE

11

45134-250-000

DUST SEAL, BRAKE CAM

12

92811-10000

BOLT A, BRAKE STOPPER

13

94001-06000

NUT, HEX., 6MM

14

94001-08000-0S

NUT, HEX., 8MM

15

94050-06000

NUT, FLANGE, 6MM

F.R.T.

Q'ty

N ot e s

F - 10
Rear Brake Panel

Service item

15. 01.2001

F.R.T.

Part Number

Description

16

94101-06000

WASHER, PLAIN, 6MM

17

94101-08000

WASHER, PLAIN, 8MM

18

94102-12000

WASHER, PLAJN, 12MM

19

94111-06000

WASHER, SPRING, 6MM

20

94201-20150

PIN, SPLIT, 2.0X15

21

95701 -06032-00

BOLT, FLANGE, 6X32

No.

Q'ty

N ot e s

13

F - 11
Rear Wheel

Service item

No.

Part Number

0.6
0.3

40540-GN5-830

ADJUSTER, L. CHAIN

41201-GN5-900

SPROCKET, FINAL DRIVEN (36T).

0.4

41241-GB4-770

DAMPER, RR. WHEEL

42303-GN5-830

SLEEVE, RR. WHEEL

42304-GN5-900

COLLAR, RR. WHEEL SIDE

42601-GN5-FMS

HUB, RR. WHEEL *NH31OM*

42610-GN5-900

FLANGE, FINAL DRIVEN

42620-GB6-920

COLLAR, RR. AXLE DISTANCE

42653-001-004

O-RING, 40.5X3 (DUST KEEPER)

10

42701-030-007

RIM, RR. WHEEL (1.40 x 17)

11

42710-087-741

TIRE, RR WHEEL 12.50- 17 4PR

F.R.T.

SPROCKET, FINAL DRIVEN ...............

DAMPER, RR. WHEEL ........................
(ONE FOR ALL)
SLEEVE, RR. WHEEL .........................
.COLLAR, AXLE DISTANCE
.BEARING, RADIAL BALL, 6310U
(ADD 0.1 FOR EACH)
HUB, RR. WHEEL ...............................
FLANFE, FINAL DRIVEN ....................
.TIRE, RR. WHEEL
.TUBE TIRE
RIM, RR. WHEEL ................................

2.6
0.8

2.3

12

15. 01.2001

Q'ty
1

TUBE. TIRE (2.25/2.50 - 17)

42713-GN8-F00

FLAP, TIRE 117)

14

90128-GS4-000

BOLTSTUD 8 x 48

15

90307-001-000

NUT, RR AXLE SLEEVE

13

14

Description

N ot e s

F - 11
Rear Wheel

Service item

15. 01.2001

F.R.T.

No.

Part Number

16
17

Description

Q'ty

90309-357-000

NUT, HEX., 8MM .

90753-GK4-003

OIL SEAL, 27X40X6 (ARAI)

18

94001-06000-0S

NUT, HEX., 6MM

19

94011-12000-0S

NUT, CASTLE, 12MM

20

94101-06000

WASHER, PLAIN, 6MM

21

94111-06000

WASHER, SPRING, 6MM

22

94201-30250

PIN, SPLIT, 3.0X25

23

96106-62030

BEARING, RADIAL BALL, 6203U

24

9610063010

BEARING, RADIAL BALL, 6301U

25

10-159

SPOKE SET 225I7

N ot e s

15

F - 12
Fuel Tank

Service item

F.R.T.

STRAINER COMP., FUEL .................... 0.4

TANK COMP., FUEL ............................ 0.5
FUEL UNIT .......................................... 0.3

16

15. 01.2001

No.

Part Number

1
2

Description

Q'ty

16910-GN5-911

STRAINER COMP.,

17510-GN5-780FMB

TANK COMP., FUEL

17620-GA7-023

CAP, FUEL FILLER

17630-GS4-000

TUBE, FUEL, 5.3X440

17631-096-701

PACKING, FUEL FILLER CAP

17640-GN5-910

CLAFIPER, FUEL TUBE

37800-GN5-901

FUEL UNIT (NIPPON)

37801-GA7-700

PACKING, BASE

37802-GA7-700

RETAINER, FUEL UNIT

10

93401-06016-00

BOLT-WASHER, 6X16

11

95001-55050-40

TUBE, FUEL, 5.3x50

12

95002-02100

CLIP B10, TUBE

N ot e s

F - 13
Seat

Service item

F.R.T.

GRIP COMP., SIDE .............................. 0.3

.CATCH COMP., SEAT
GRIP COMP., RR ................................. 0.1
.SEAT ASSY., DOUBLE
(INC. RELATIVE PART)
.LOCK ASSY., SEAT
.HINGE COMP., SEAT

15. 01.2001

Part Number

Description

50316-GBG-910

GRIP COMP., SIDE

50410-KFV-860

GRIP COMP., RR

50415-GN5-F00

CAP, RR. GRIP END

50524-001-000

RUBBER, MAIN STAND STOPPER

75581-GN8-920

SPRING, LOCK KEY SETTING

77000-GN5-830

SEATASSY,DOUBLE

No.

Q'ty

6A

77200-KFV-840

SEATCOMP, DOUBLE

6B

772A0- GN 5-830

SEAT COVER (Kulit saja)

77203-GN5-830

RUBBER, SEAT MOUNTING

77204-GN5-830

PLATE, SEAT HINGE SETTING

77205-GN5-900

RUBBER B, SEAT SFTTING

10

77206-GN5-830

RUBBER A, SEAT SETTING

11

77207-GN5-910

RUBBER B, SEAT MOUNTING

12

77220-GN5-830

BAR ASSY., SEAT LOCK

13

77220-KAN-900

LOCK ASSY., SEAT

14

77228-340-001

RUBBER, SEAT LOCK BAR CUSHION

15

77229-340-001

COLLAR, SEAT LOCK BAR

N ot e s

17

F - 13
Seat

Service item

18

15. 01.2001

F.R.T.

No.

Part Number

16

77230-GN5-830

17
18

Description

Q'ty

HINGE COMP., SEAT

77230-GN8-920

CATCH COMP., SEAT

77234-GN5-830

HOOK, R. ROPE

19

77235-GN5-830

HOOK, L, ROPE

20

77240-GN5-830

STAY, R. FR. ROPE HOOK

21

77241-GN5-830

STAY, L. FR. ROPE HOOK

22

77242-GN5-830

STAY, R. RR. ROPE HOOK

1
1

23

77243-GN5-830

STAY, L. RR. ROPE HOOK

24

77301-124-000

COLLAR, SEAT MOUNTING

25

92101-06010-0A

BOLT, HEX., 6X10

26

93481-06010-00

BOLT,WASHER, 6X16

27

94001-06000-05

NUT, HEX., 6MM

28

94050-06000

NUT, FLANGE, 6MM

29

94050-08000

NUT, FLANGE, 8MM

30

94103-06000

WASHER, PLAIN, 6MM

31

94305-25251

PIN, SPRING, 2X18

32

95701-06012-00

BOLT, FLANGE, 6X12

33

95701-08014-00

BOLT, FLANGE, 8X14

N ot e s

F - 14
Side Cover

Service item

F.R.T.

COVER, SIDE ..................................... 0.1

(ONE OR ALL)
.COVER, R. BODY
.COVER, L. BODY

15. 01.2001

No.

Part Number

Description

64315-GB4-000

GROMMET, TOP COVER

64321-GN5-830

SCREW, FR,.COVER.

83500-KEV-840FMB

COVER, R. SIDE

83551-300-000

GROMMET, AIR CLEANER CASE

83600-KFV-840FMB

COVER, L. SIDE

87121-GBG-910FMB

COVER, R. BODY

87122-GBG-910FMB

COVER, L. BODY

91509-GN5-900

SCREW, PAN, 5X9

93500-06010-1A

SCREW, PAN, 6X1O

10

94103-06000

WASHER, PLAIN, 6MM

Q'ty

N ot e s

19

F - 15
Air Cleaner

Service item

F.R.T.

ELEMENT, AIR CLEANER ................... 0.3

.TUBE, AIR CLEANER CONNECTING
TRAP COMP., FRAME ........................ 0.2
.COVER , AIR CLEANER CASE
CASE, AIR CLEANER ......................... 0.4

20

15. 01.2001

Part Number

Description

17205-GN5-900

ELEMENT, AIR CLEANER

17212-GN5-900

TRAP COMP., FRAME

17213-GN5-900

SEAL, AIR CLEANER COVER

17214-GN5-900

SEAL, AIR CLEANER CASE

17230-GN5-830

CASE,

17231-GN5-830

COVER, AIR CLEANER CASE

17233-GN5-900

CAP, R. DUCT

17234-GN5-900

CAP, L. DUCT

17253-GN5-900

TUBE, AIR CLEANER CONNECTING

10

17256-053-010

BAND B, AIR CLEANER CONNECTING TUBE

11

90116-ME9-000

BOLT, FLANGE,

12

93500-05020-0A

SCREW, PAN, 5X20

13

93901-24310

SCREW, TAPPING, 4X12

14

17232- GN5 -830

PLUG,A/C DRAIN

15

93903-2531U

SCREW, TAPPING, 5x16

No.

Q'ty
1

N ot e s

F - 16
Exhaust Muffler

Service item

F.R.T.

COVER, EX ........................................ 0.1

MUFFLER COMP., EX ......................... 0.2

15. 01.2001

No.

Part Number

Description

18240-GN5-900

COVER, EX

18350-KFV-840

MUFFLER COMP.,EX

93500-05008-4J

SCREW, PAN, 5X8

94001-06000-OS

NUT, HEX., 6MM

94050-08000

NUT, FLANGE, 8MM

94101-05000

WASHER, PLAIN, 5MM

94111-05000

WASHER, SPRING, 5MM

95701-08016-00

BOLT, FLANGE, 8X16

Q'ty

N ot e s

21

F - 17
Pedal/Kick Starter Arm

Service item

F.R.T.

PEDAL, GEAR CHANGE ....................

.ARM ASSY., KICK STARTER
SWITCH ASSY., STOP .......................
ROD, RR. BRAKE ...............................
PEDAL COMP., BRAKE ......................

22

15. 01.2001

0.1
0.2
0.4
0.5

No.

Part Number

24701-GN5-830

PEDAL, GEAR CHANGE

28300-141-640

ARM ASSY., KICK STARTER

28311-342-000

RUBBER, KICK STARTER

35350-292-003

SWITCH ASSY., STOP

35357-041-000

SPRING, STOP SWITCH

43451-GN5-830

ROD, fiR. BRAKE

46500-KFV-840

PEDAL COMP., BRAKE

46514-086-720

SPRING, BRAKE PEDAL

90502-GN5-920

WASHER, 11MM

10

92101-06020-0A

BOLT, HEX., 6X20

11

92101-06022-0A

BOLT, HEX., 6X22

12

94101-05000

WASHER, PLAIN, 5MM

13

94201-20150

PIN, SPLIT, 2.0X15

14

95014-73100

SPRING A, BRAKE ROD

15

95015-32001

JOINT B, BRAKE ARM

16

95015-42000

NUT B, BRAKE ROD ADJUSTING

Description

Q'ty

N ot e s

F - 18
Step

Service item

F.R.T.

BAR COMP., STEP ............................. 0.3

RUBBER, STEP .................................. 0.1
(ONE OR ALL)
.BAR, R. PILLION STEP
(INC. RELATIVE PART)
.BAR, L. PILLION STEP
(INC. RELATIVE PART)
BRACKET, R. PILLION STEP .............. 0.2
.BRACKET, L. PILLION STEP

15. 01.2001

No.

Part Number

Description

Q'ty

50610-KFV-840

BAR COMP., STEP

50661-GN8-F00

RUBBER, STEP

50710-GN5-830

RUBBER, PILLION STEP

50711-GN5-830

PLATE, P. PILLION STEP

50712-GN5-830

PLATE, L. PILLION STEP

50713-GN5-830

BAR, R. PILLION STEP

50714-GN5-830

BAR, L. PILLION STEP

50715-GN5-830ZA

BRACKET, R. PILLION STEP

50716-GN5-830ZA

BRACKET, L. PILLION STEP

10

90502-GN5-830

WASHER, SPECIAL, 6MM

11

93402-08020-00

BOLT-WASHER, 8X20

12

94050-10000

NUT, FLANGE, 10MM

13

94201-16150

PIN, SPLIT, 1.6X15

14

95015-81000

PIN A, PILLION STEP

15

95701-08016-00

BOLT, FLANGE, 8X16

N ot e s

23

F - 19
Stand

Service item

F.R.T.

STAND COMP., MAIN ......................... 0.4

.PIPE, RR. BRAKE PIVOT
HOOK, MAIN STAND SPRING ............ 0.2
.BAR COMP., SIDE STAND
SPRING D, MAIN STAND .................... 0.1

24

15. 01.2001

No.

Part Number

Description

Q'ty

50500-GN5-830

STAND COMP., MAIN

50512-087-820

PIPE, RR. BRAKE PIVOT

50523-041-000

HOOK, MAIN STAND SPRING

50524-397-000

RUBBER, STAND STOPPER

50530-GN5-830

BAR COMP., SIDE STAND

90108-223-000

SCREW, SIDE STAND PIVOT

94002-10000-0S

NUT, HEX., 10MM

94201-30250

PIN, SPLIT, 3.0X25

95014-71402

SPRING D, MAIN STAND

10

95014-72102

SPRING A, SIDE STAND

N ot e s

F - 20
Rear Fork/Chain
Case

Service item

F.R.T.

CASE, UPPER HALF DRIVE CHAIN ... 0.1

(ONE OR ALL)
CHAIN, DRIVE .................................... 0.3
.ARM, RR. BRAKE STOPPER
FORK ASSY., RR ............................... 0.7

15. 01.2001

Part Number

Description

40510-GBG-660FMH

CASE, UPPER HALF DRIVE CHAIN

40520-GBG-660FMH

CASE, UNDER HALF DRIVE CHAIN

HC428-96L

CHAIN, DRIVE

40531-205-013

JOINT, DRIVE CHAIN

40545-001-000

CAP, CHAIN CASE PEEP HOLE

40591-GN5-830

PACKING, DRIVE CHAIN CASE

43431-GN5-830

ARM, RR. BRAKE STOPPER

52100-GN5-830ZB

SWING ARM, COMP

90118-383-000

BOLT-WASHER, 6X6

10

90120-GN5-830

BOLT, RR. FORK PIVOT

11

90505-425-000

WASHER, 8MM

12

92812-10000

BOLT A, STOPPER ARM

13

93081-06010-00

BOLT-WASHER, 6X10

14

94001-08000-OS

NUT, HEX., 8MM

15

94002-10000-OS

NUT, HEX., 10MM 1 1

16

94111-10000

WASHER, SPRING, 10MM

17

94201-20150

PIN, SPLIT, 2.0X15

No.
1

Q'ty

N ot e s

25

F - 21
Rear Cushion

Service item

F.R.T.

CUSHION ASSY., RR. ........................ 0.2

(ONE OR ALL)
DAMPER COMP., RR .......................... 0.4
(ADD 0.2 FOR EACH)
(INC. RELATIVE PART)

26

15. 01.2001

No.

Part Number

1
2

Description

Q'ty

51413-GB4-003

NUT, LOCK, 8MM

52400-GN5-831

CUSHION ASSY., RR. (SHOWA)

52401-GN5-831

SPRING, RR. CUSHION

52404-459-881

METAL, RR. CUSHION BOTTOM

52410-GNS-831

DAMPER COMP., RR

52423-GN5-831

CASE, RR. CUSHION UNDER

52460-GN5-831

CASE, RR. CUSHION UPPER

52462-GN5:831

GUIDE, SPRING

52476-GN5-901

GUIDE, SPRING

10

52485-GA7-003

BUSH, RUBBER

11

52486-GA7-003

COLLAR, RUBBER BUSH

12

52486-056-000

COLLAR, RR. CUSHION RUBBER BUSH

13

52489-399-601

BUSH, UPPER RUBBER

14

52517-178-003

RUBBER, STOPPER

15

90202-329-000

NUT, FLANGE CAP, 10MM

16

90528-230-000

WASHER, 10.2X2O

17

94001-10000-OS

NUT, HEX., 10MM

19

94101-12000

WASHER, PLAIN, 12MM

N ot e s

F - 22
Rear Fender

Service item

F.R.T.

FENDER, RR. ...................................... 0.3

MUDGUARD, RR. FENDER ................. 0.1

15. 01.2001

No.

Part Number

Description

33741-KEV-950

REFLECTOR, RR. REFLEX

80100-KFV-940FMB

FENDER, RR. *NH1*

80110-GN5-830

MUDGUARD.RRFENPER

84701-GN5-780

BRACKET. NUMBER PLATE

90111-162-000

BOLT,FLANGE,GMM

90300-GB0-900

BOLT, MUDGUARD

94050-04080

NUT, FLANGE, 4MM

94050-06000

NUT, FLANGE, 6MM

94101-06700

WASHER, PLAIN, 6MM

Q'ty

N ot e s

27

F - 23
Front Winker

Service item

F.R.T.

WINKER ASSY., FR ........................... 0.2

(ADD 0.1 FOR EACH)
(INC. RELATIVE PART)
.CORD COMP., R. WINKER
CORD, COMP., L. WINKER
BULB, WINKER .................................. 0.1
(ONE OR ALL)

28

15. 01.2001

No.

Part Number

Description

33400-KFV-840

WINKER ASSY., R. FR. (12V lOW) (1)(l)

33402-KFV-840

LENS COMP., R.. WINKER

33403-GN5-831

BASE, R. WINKER

33410-GN5-830

CORD COMP., R. WINKER

33450-KFV-840

WINKER ASSY., L. FR. (12V10W)

33452-KFV-840

LENS COMP., L. WINKER

33453-GN5-831

BASE, L. WINKER

33460-GN5-830

CORD COMP., L. WINKER

34905-KAN-W01

BULB, WINKER (12V lOW)

10

34908-GA7-701

BULB, WEDGE BASE (12V 3.4W)

11

93901-24480

SCREW, TAPPING, 4X16

12

93903-24210

SCREW, TAPPING, 4X10

Q'ty

N ot e s

F - 24
Rear Combination
Lightr

Service item

F.R.T.

LIGHT ASSY., RR. COMBINATION ..... 0.3

BASE COMP., RR. COMBINATION ...... 0.4
BULB, WINKER .................................. 0.1
(ONE OR ALL)

15. 01.2001

Part Number

Description

33700-KFV-840

LIGHT ASSY., RR. COMBINATION (12V 18/SW)

33701-GN5-831

LENS, TAILLIGHT

33702-GN5-831

LENS, R. WINKER

33703-GN5-831

LENS, L. WINKER

33704-GN5-831

LENS, LICENSE

33705-GN5-831

BASE COMP., RR. COMBINATION

34905-GM9-003

BULB, WINKER (12V lOW)

34906-GB6-92l

BULB, TAILLIGHT (12V 18/5W)

50451-GB6-920

RUBBER, TAILLIGHT SETTING

10

61104-GN5-830

COLLAR, TAILLIGHT

11

93901-24480

SCREW, TAPPING, 4X16

12

94050-05000

NUT, FLANGE, 5MM

No.

Q'ty

N ot e s

29

F - 25
Battery

Service item

F.R.T.

BATTERY ASSY ................................ 0.2

RECTIFIER COMP., REGULATE ........... 0.4
SWITCH COMP., STARTER
MAGNETIC ......................................... 0.3

30

15. 01.2001

Part Number

Description

35100-GN5-FM0

BATTERY ASSY. (YB5L-B)

31502-GB4-680

TUBE, BATTERY BREATHER

31600-GAZ-980

RECTIFIER COMP., REGULATE

35856-GN5-830

RUBBER, SHOCK .

35857-GN5-970

COVER, STARTER MAGNETIC SWITCH

35858-GN5-970

GUIDE, STARTER MAGNETIC SWITCH

35860 GBG-910

SWITCH COMP., STARTER MAGNETIC

38505-GBG-910

STAY, STARTER MAGNETIC SWITCH

50380-GN5-830

CASE, BATTERY

10

50381-GN5-900

BAND, BATTERY CASE

11

90111-162-000

BOLT, FLANGE, 6MM

12

90344-GM9-000

NUT, CLIP, 6MM

13

93500-06020-0H

SCREW,. PAN, 6X20

14

94002-06080-0S

NUT, HEX., 6MM

15

94101-06800

WASHER, PLAIN, 6MM

No.

Q'ty

N ot e s

F - 25
Battery

Service item

15. 01.2001

F.R.T.

Part Number

Description

16

94103-06800

WASHER, PLAIN, 6MM

17

94111-06800

WASHER, SPRING, 6MM

18

95701-06010-08

BOLT, FLANGE, 6X10

19

95701-06016-00

BOLT, FLANGE, 6X16

20

98200-11000

FUSE A (10A)

No.

Q'ty

N ot e s

31

F - 26
Wire Harness/Ignition Coil

Service item

F.R.T.

UNIT COMP., C.D.I ..............................

COIL ASSY., C.D.I IGNITION .............
HARNESS, WIRE ................................
RELAY COMP., WINKER .....................

0.4
0.6
1.2
0.2

No.

Part Number

Description

30401-GN5-830

CUSHION, C.D.I. UNIT

30410-GN5-831

UNIT COMP., C.D.I

30500-GN5-830

COIL ASSY., C.D.I

30700-GN5-961

CAP ASSY., NOISE

31605-GN5-830

STAY, C.D.I. UNIT

32100-KFV-840

HARNESS, WIRE

32

15. 01.2001

Q'ty

32113-230-003

CASE, FUSE CONNECTOR

32113-230-004

CASE, FUSE CONNECTOR

32114-230-003

CASE, FUSE CONNECTOR

38301-GBG-910

RELAY COMP., WINKER

38306-KJ6-740

SUSPENSION, WINKER RELAY

10

94050-06000

NUT, FLANGE, 6MM

11

95701-06010-08

BOLT, FLANGE, 6X10

12

98200-11000

FUSE A (10A)

N ot e s

F - 27
Frame Body

Service item

F.R.T.

HORN COMP ...................................... 0.1

BODY COMP., FRAME ....................... *5.0

15. 01.2001

Part Number

Description

38110-GN5-961

HORN COMP.

50100-GN5-840FMB

BODY COMP., FRAME

50105-GN5-830

GROMMET, CORD

90116-001-010

BOLT, RR. ENGINE UNDER

90120-198-000

BOLT, HEX., 8X120

94030-08000

NUT, HEX., 8MM

94111-08000

WASHER, SPRING, 8MM

95701-06012-00

BOLT, FLANGE, 6X12

No.

Q'ty

N ot e s

33

F - 28
Tools/Tool Box

Service item

F.R.T.

BOX TOOL ......................................... 0.1

34

15. 01.2001

No.

Part Number

Description

80120-GN5-830

BOX, TOOL

83642-171-000

BAG, OWNERS MANUAL

89010-GN8-920

TOOL SET

89102-538-000

SHAFT, SCREW DRIVER

89103-538-000

GRIP

89214-041-000

WRENCH, BOX, 23MM

90111-162-000

BOLT, FLANGE, 6MM

99001-10120

SPANNER, 10X12

99001-14170

SPANNER, 14X17

10

99002-13500

PLIERS, 135

11

99004-16170

WRENCH, BOX, P16X17

12

99005-02000

BAR B, HANDLE

13

99008-01600

BAG, TOOL, 160MM

Q'ty

N ot e s

F - 30
Front Cover

Service item

F.R.T.

COVER, FR ........................................ 0.2

(ONE OR ALL)
COVER, MAIN PIPE ............................ 0.1
.COVER, FR. TOP

15. 01.2001

No.

Part Number

Description

64301-KFV-840

COVER, R. FR. *NH138*

64302-KFV-840

COVER, L. FR. *NH138*

64303-GN5-830ZA

COVER, MAIN PIPE *NH1*

64310-GBG-930FMB

COVER, FR. TOP *NHI*

64341-GN5-960

HOOK, FR. COVER

64345-KFV-840

COLLAR, FR. COVER SETTING

64347-001-000

WASHER, FR. COVER SETTING

64365-040-000ZC

CAP, FR. COVER *NH138*

10

90103-GN5-630

BOLT, FR. TOP COVER SETTING.

11

90107-KW7-930

BOLT, COWL SETTING

12

92101-06018-0A

BOLT, HEX., 6X18

13

92201-06070-0A

BOLT, HEX., 6X70

Q'ty

N ot e s

35

F - 31
Caution Label

Service item

36

15. 01.2001

F.R.T.

No.

Part Number

Description

87505-KFV-840

MARK, TIRE CAUTION

87506-GN5-111

MARK, BATTERY CAUTION

87511-323-670

LABEL, HELMET HOLDER

87512-GN8-111

LABEL, SHIFT PATTERN

87560-KC5-920

MARK, DRIVE CAUTION *TYPEW*. .

Q'ty
1

N ot e s

F - 32
Stripe

Service item

F.R.T.

No.
1

2
3

7
15. 01.2001

Part Number

Description

Q'ty

871X0-KFV-841ZA

STRIPE SET *TYPE1* (RED)

871X0-KFV-841ZB

STRIPE SET *TYPE2* (BLUE)

871X0-KFV-841ZC

STRIPE SET *TYPE3* (VIOLET)

87102-GN5-830

MARK, FR. COVER

87101-KFV-840ZA

STRIPE, FR. TOP COVER *TYPE1*.

87101-KFV-840ZB

STRIPE, FR. TOP COVER *TYPE2*

87101-KFV-840ZC

STRIPE, FR. TOP COVER *TYPE3*

87103-KFV-840ZA

STRIPE, R. SIDE COVER *TYPE1*

87103-KFV-840ZB

STRIPE, R. SIDE COVER *TYPE2*

87103-KFV-840ZC

STRIPE, R. SIDE COVER *TYPE3*

87104-KFV-840ZA

STRIPE, L. SIDE COVER *TYPE1*

87104-KFV-840ZB

STRIPE, L. SIDE COVER *TYPE2*

87104-KFV-840ZC

STRIPE, L. SIDE COVER *TYPE3*

87105-KFV-840ZA

STRIPE, R. BODY COVER *TYPE1*

87105-KFV-840ZB

STRIPE, R. BODY COVER *TYPE2*

87105-KFV-840ZC

STRIPE, R. BODY COVER *TYPE3*

87106-KFV-840ZA

STRIPE, L. BODY COVER *TYPE1*

87106-KFV-840ZB

STRIPE, L. BODY COVER *TYPE2*

87106-KFV-840ZC

STRIPE, L. BODY COVER *TYPE3*

N ot e s

37

KELOMPOK MESIN

E-1
Cylinder Head
Cover

2
Service item
PLUG, SPARK.............................
COVER, L. CYLINDER HEAD L.
SIDE
COVER, CYLINDER HEAD
. COVER,. R. CYLINDER HEAD
SIDE

05.11.2003

F.R.T.
0.1
0.2
0.3

No.

Part Number

Description

Q'ty

12301-GB6-910

COVER, CYLINDER HEAD

12331-KFL-850

COVER, R. CYLINDER HEAD SIDE

12341-KFL-850

COVER, L. CYLINDER HEAD SIDE

12361-035-000

CAP, TAPPET ADJUSTING HOLE

12391-GW8-680

GASKET, CYLINDER HEAD COVER

12394-KFL-850

GASKET, R. CYL. HEAD SIDE COVER

12395-KFL-850

GASKET, L. CYL. HEAD SIDE COVER

90201-GF6-010

NUT, CAP, 7MM

90442-GF6-010

WASHER, SEALING, 7MM

10

90443-GF6-010

WASHER A, SEALING, 7MM

11

90461-357-000

WASHER, SEALING, 6.5X12

12

91302-KEV-900

O-RING, 30.8X3

13

95701-06110-00

BOLT, FLANGE, 6X110

14

96001-06025-00

BOLT, FLANGE, 6X25

15

98056-57723

PLUG, SPARK, U22 FS-U

Notes

E-2
Cylinder Head

2
Service item
INSULATOR, CARBURETOR...........
.BOLT STUD, 6X32.........................
(ADD 0.1 FOR EACH.)
PIPE, IN
GASKET, CYLINDER HEAD.............
GUIDE, VALVE...............................
(INC. REAMING)
(ADD 0.3 FOR EACH.)
(EXC. VALVE REFACING )
(ADD MORE 0.2 IF PERFOMED.)
.HEAD COMP., CYLINDER

F.R.T.

No.

Part Number

0.2
0.3

12200-KFL-900

HEAD COMP., CYLINDER

12211-KFM-900

CLIP, VALVE GUIDE

12237-GB4-305

GUIDE, IN VALVE

12245-GB4-305

GUIDE, EX VALVE

12251-KFL-850

GASKET , CYLINDER HEAD

16201-KEV-750

GASKET, INSULATOR

16211-GB5-750

INSULATOR, CARBURETOR

06211-051-307

INSULATOR, CARBURETOR

17111-GN5-911

1.1
1.8

05.11.2003

Q'ty
1

PIPE, IN

10 90033-041-020

BOLT, STUD, 6X32

11

BOLT, SPECIAL FLANGE, 6X23

O-RING, 27X2.0

13 91301-GK4-871

O-RING 25X2.4

14 95701-06028-00

BOLT, FLANGE, 6X28

15 96001-06025-00

BOLT, FLANGE, 6X25

90081-KFL-850

12 91304-GB1-900

Description

Notes

E-3
Camshaft / Valve

2
Service item

F.R.T.

.ARM, VALVE ROCKER..................

1.3
(SAME TIME FOR TWO UNITS)
.CAMSHAFT COMP.
SPRING, VALVE.............................
1.4
(ADD 0.1 FOR EACH.)
(INC. RELATIVE PART)
VALVE...........................................
1.6
(ADD 0.2 FOR EACH.)
(INC. REFACING )
(EXC. VALVE GUIDE REPLACEMENT)

05.11.2003

Part Number

No.

Description

Notes

Q'ty

12209-GB4-681

SEAL, VALVE STEM

14100-KFM-900

CAMSHAFT COMP

14150-GN5-911

PLATE COMP., STOPPER

14431-GN5-911

ARM, VALVE ROCKER

14451-035-000

SHAFT, ROCKER ARM

14711-KFM-900

VALVE, IN

14721-GF6-010

VALVE, EX

14751-GN5-911

SPRING, VALVE OUTER

14761-GN5-911

SPRING, VALVE INNER

10

14771-GB4-680

RETAINER, VALVE SPRING

11

14775-KFM-900

SEAT, VALVE SPRING OUTER

12

14776-KFM-900

SEAT, VALVE SPRING INNER

13

14781-MA6-000

COTTER, VALVE

14

90012-333-000

SCREW, TAPPET ADJUSTING

15

90206-001-000

NUT, TAPPET ADJUSTING

16

90702-KFM-900

PIN, DOWEL, 8X12

17

91007-GB6-911

BEARING, RADIAL BALL, 6905

E-4
Cam Chain
/ Tensioner

2
Service item

F.R.T.

ROD COMP., CAM CHAIN

TENSIONER PUSH....................
SPROCKET, CAM ...............................
ARM COMP., CAM CHAIN TENSIONER
.ROLLER, CAM CAHIN TENSIONER
ROLLER COMP., CAM CHAIN GUIDE...
.SPINDLE, CAM CHAIN GUIDE
SPROCKET.............
SPROCKET, CAM CHAIN GUIDE
CHAIN, CAM........................................

05.11.2003

0.3
0.6
0.7
1.2
1.7
1.9

No.

Part Number

Description

Q'ty

14321-KFM-900

SPROCKET, CAM (32T)

14401-KFM-900

CHAIN, CAM (HC25H-88L)

14500-035-020

ARM COMP., CAM CHAIN TENSIONER

14502-086-001

ROLLER, CAM CAHIN TENSIONER

14531-035-000

PIVOT, CAM CHAIN TENSIONER

14541-GB4-681

SPRING, CAM CHAIN TENSIONER

14550-GB0-911

ROD COMP, CAM CHAIN TENSIONER

14566-086-030

HEAD, CAM CHAIN TENSIONER PUSH ROD 1

14610-086-010

ROLLER COMP., CAM CHAIN GUIDE

10

14615-KFL-850

PIN, GUIDE ROLLER

1
1

11

14670-035-031

SPROCKET, CAM CHAIN GUIDE (25T)

12

14675-178-000

SPINDLE, CAM CHAIN GUIDE SPROCKET 1

13

90081-035-000

BOLT, SEALING, 14MM

14

90083-GB6-911

BOLT, KNOCK, 5MM

15

90441-035-000

WASHER, SEALING, 14MM

16

90461-357-000

WASHER, SEALING, 6.5X12

17

90481-035-000

WASHER, 8MM

18

95701-06018-00

BOLT, FLANGE, 6X18

Notes

E-5
Cylinder

2
Service item

F.R.T.

GASKET, CYLINDER.......................

1.3

CYLINDER COMP............................

1.4

05.11.2003

No.

Part Number

Description

Notes

Q'ty

12100-KFM-900

CYLINDER COMP

12191-KFL-850

GASKET, CYLINDER

12195-KFL-850

RUBBER A, INSERT

12196-KFM-900

RUBBER B, INSERT

90082-KFL-850

BOLT, SPECIAL FLANGE 6X30

90701-KFM-900

PIN, DOWEL, SPECIAL 8X14

E-6
Right Crankcase
Cover

2
Service item

GASKET, R. CRANKCASE COVER..

.OIL SEAL, 13.8X24X5
.PLATE, CLUCTH LIFTER CAM
LEVER COMP., CLUTCH..................
(INC. RELATIVE PART)
.LIFTER COMP. CLUTCH
(INC. RELATIVE PART)
COVER COMP., R. CRANKCASE.....

05.11.2003

F.R.T.

0.6

0.7

0.8

No.

Part Number

Description

Q'ty

11330-KRS-A00

COVER COMP., R. CRANKASE

11394-KFL-850

GASKET, R. CRANKCASE COVER

15651-GN5-640

GAUGE, OIL LEVEL

22810-GN5-910

LEVER COMP., CLUTCH

22823-KFL-850

PLATE, CLUTCH LIFTER CAM

22840-KFL-850

LIFTER COMP

22846-GN5-910

BOLT, CLUTCH ADJUSTING

32921-039-000

CLIP, DYNAMO CORD

90485-040-000

WASHER, 8MM

10

90702-KFM-900

DOWEL PIN, 8X12

11
12
13

91202-KFL-841
91303-001-000
91307-035-000

OIL SEAL, 13.8X24X5

O-RING, 8MM
O-RING, 18X3

1
1
1

14

94030-08000

NUT, HEX., 8MM

15

96001-06040-00

BOLT, FLANGE, 6X40

16

96001-06065-00

BOLT, FLANGE, 6X65

17

96001-06080-00

BOLT, FLANGE, 6X80

Notes

E-7
One Way Clutch

2
Service item

F.R.T.

COVER, OIL FITER..........................

0.7

INNER COMP., ONE WAY CLUCTCH

(INC. RELATIVE PART)
OUTER ASSY., PRIMARY CLUTCH
.PLATE COMP., PRIMARY DRIVE
.WEIGHT SET, CLUCTH
(SAME TIME FOR TWO
UNITSOR MODE )
GEAR COMP., PRIMARY DRIVE......
(INC. RELATIVE PART)

1.0

05.11.2003

1.1

No.

Part Number

Description

Q'ty

15431-HF7-010

COVER, OIL FILTER

2
3
4
5

15439-HF7-000
22530-KFL-D00
22606-GN5-910
22610-KFL-D00

GASKET, OIL FILTER

WEIGHT SET, CLUTCH
SPRING, ONE WAY RETAINER
PLATE COMP, PRIMARY DRIVE

1
1
6
1

22630-GB2-000

INNER COMP, ONE-WAY CLUTCH

22641-KFL-D00

SPRING, PRIMARY CLUTCH

22642-KFL-850

WASHER, CLUTCH SIDE

22643-KFL-D00

SPRING, SIDE FRICTION

10

22644-KFL-851

PLATE, CLUTCH SIDE

11

22660-KFM-900

OUTER ASSY, PRIMARY CLUTCH

12

22804-GB2-000

RUBBER, CLUTCH DAMPER

13

23120-KFM-900

GEAR COMP, PRIMARY DRIVE

14

23122-KFM-900

SUB GEAR (17T)

15

23123-KFL-850

RETAINER, SPRING

16

23124-GCE-900

SPRING, SUB GEAR

17

23125-GN5-910

PIN

Notes

E-7
One way clutch

2
Service item

05.11.2003

F.R.T.

No.

Part Number

18

23126-GCE-900

COLLAR

19

90083-KFL-850

BOLT, SPECIAL FLANGE, 5X8

20

90231-198-000

NUT B, LOCK, 14MM

21

90401-GB2-000

WASHER, 30X45X0,8

22

90431-GN5-910

WASHER, LOCK

Description

Q'ty

23

90432-086-000

WASHER B, LOCK

24

90433-KW7-900

WASHER, 17X23X3

25

90455-GB2-000

CIRCLIP, INTERNAL, 45MM

26

90603-PX0-A00

SET RING, 23 MM

27

90605-166-720

CIRCLIP, 7MM

28

91101-GB2-000

ROLLER, 5X8

Notes

E-8
Clutch

2
Service item

F.R.T.

.BEARING, RADIAL BALL, 6200....

OUTER COMP., CLUTCH................
* PLATE, CLUTCH LIFTER
* PLATE, OIL SEPARATOR
* SPRING, CLUTH

0.7
1.0

CENTER, CLUTCH..........................
* DISK, CLUTCH FRICTION
( INC. RELATIVE PART)
( SAME TIME FOR TWO
UNITS OR MORE )
* PLATE, CLUTCH PRESSURE

1.2

05.11.2003

No.

Part Number

Description

Notes

Q'ty

15661-GN5-910

PLATE, OIL SEPARATOR

22110-KFL-D01

OUTER COMP., CLUTCH

22121-KFM-900

CENTER, CLUTCH

22201-KBW-900

DISK, CLUTCH FRICTION

22311-KN4-680

PLATE, CLUTCH

22350-115-020

PLATE, CLUTCH PRESSURE

22361-KFM-900

PLATE, CLUTCH LIFTER

22401-GN5-910

SPRING, CLUTCH

23112-GCE-900

COLLAR, CLUTCH CENTER

10 23217-GN5-910

SET RING, 17

11

BOLT, SPECIAL FLANGE, 6X25

90050-KFL-850

12 90231-198-000

NUT, LOCK B, 14MM

13 90402-KFM-900

WASHER, THRUST, 14MM

14 90403-HA0-000

WASHER, THRUST, 17MM

15 90432-086-000

WASHER B, LOCK

16 90462-KFL-850

WASHER B, SPLINE, 17MM

17 95701-06020-00

BOLT, FLANGE, 6X20

18 HB6200

BEARING, RADIAL BALL, 6200

E-9
Oil Pump

2
Service item

SCREEN, OIL FILTER....................

PUMP ASSY., OIL........................
(INC. RELATIVE PART )

10

05.11.2003

F.R.T.

0.6
1.2

No.

Part Number

Description

Q'ty

15100-GBG-931

PUMP ASSY., OIL

15119-178-000

GASKET, OIL PUMP B

15331-GF6-000

ROTOR, OIL PUMP INNER

15332-GF6-000

ROTOR, OIL PUMP OUTER

15384-178-000

PIVOT, OIL PUMP

15421-035-010

SCREEN OIL, FILTER

93500-05010-0A

SCREW, PAN, 5X10

93500-06016-0A

SCREW, PAN, 6X16

93500-06022-0A

SCREW, PAN, 6X22

Notes

E - 10
Left Crankcase
Cover

2
Service item

F.R.T.

No.

Part Number

Description

Q'ty

GASKET, L. CRANKCASE COVER...

0.3

11341-KRS-A00

COVER, L. CRANKCASE

COVER, L. CRANKCASE..................
COVER, L. CRANKCASE..................
CONTACT ASSY., CHANGE SWITCH

0.1
0.4
0.5

11360-KFV-840

05.11.2003

COVER, L. RR. CRANKCASE

3 11395-GBJ-730

GASKET, L. CRANKCASE COVER

4 32961-KFL-850

CLAMPER, AC. GENERATOR CORD

5 35759-KRS-A00

SWITCH ASSY., CHANGE

90084-GN5-640

CAP, AC. GENERATOR

90087-GN5-640

CAP, 30MM

90601-KJ9-000

CLIP, 4X50

9 90702-KFM-900

PIN, DOWEL, 8X12

10 91301-028-000

O-RING, 27X2.0

11 91303-377-000

O-RING, 13.8X2.5

12 96001-06016-00

BOLT, FLANGE, 6X16

13 96001-06020-00

BOLT, FLANGE, 6X20

14 96001-06028-00

BOLT, FLANGE, 6X28

15 96001-06032-00

BOLT, FLANGE, 6X32

16 96001-06050-00

BOLT, FLANGE, 6X50

17 96001-06070-00

BOLT, FLANGE, 6X70

Notes

11

E - 11
Generator

2
Service item

12

F.R.T.

No.

STATOR COMP.

0.6

FLYWHEEL COMP

0.7

05.11.2003

Part Number

Description

Q'ty

31110-KFV-840

FLYWHEEL, COMP

31120-KRS-A00

STATOR COMP.

31141-141-860

CLAMPER AC, GENERATOR

90410-HC4-000

WASHER, 10MM

93301-05006-0H

BOLT, HEX., 5X6

93301-05010-0H

BOLT, HEX., 5X10

94050-10000

NUT, FLANGE, 10MM

96001-06022-00

BOLT, FLANGE, 6X22

Notes

E - 12
Starting Clutch

2
Part Number

F.R.T.

No.

GUIDE, STARTER CHAIN.................

0.3

CHAIN, STARTING...........................
.OIL SEAL, 18.9X28X5
.O-RING, 107X20
.ROLLER, 10X10
( SAME TIME FOR TWO UNITS
OR MORE PLATE, OIL SEPARATE...
SPROCKET COMP., STARTING
OUTER, STARTING, CLUTCH..........

0.5

1
2
3
4
5

11321-179-710
28101-GB4-701
28102-GB4-700
28103-GB4-700
28110-GB4-700

PLATE, OIL SEPARATE

CHAIN, STARTING
GUIDE, STARTING CHAIN
PROTECTOR, STARTER CHAIN
SPROCKET COMP., STARTING

1
1
1
1
1

6
7
8
9
10

28117-KFL-850
28120-179-710
28125-179-710
28126-253-030
28128-179-710

PLATE, STARTING SPROCKET SETTING

OUTER COMP., STARTING CLUTCH
SPRING, STARTING CLUTCH
CAP, STARTING CLUTCH ROLLER SPRING
PLATE, STARTING CLUTCH SIDE

1
1
3
3
1

11
12
13
14
15

90464-GB2-701
91005-GB2-701
91101-179-710
91102-179-711
91201-GB4-691

CIRCLIP, INTERNAL, 23
BEARING, NEEDLE, 19X23X13
ROLLER, 10X10
ROLLER, 5X11.8
OIL SEAL, 30X42X4.5

2
1
3
1
1

16
17
18
19
20

91202-GB4-692
91301-035-003
91317-171-003
93600-06016-0A
96001-06010-00

OIL SEAL, 18.9X28X5

O-RING, 107X2
O-RING, 6X1.7
SCREW, FLAT, 6X16
BOLT, FLANGE, 6X10

1
1
2
5
1

Service item

05.11.2003

0.6
0.7

Description

Q'ty

Notes

13

E - 13
Starting
Motor

2
Service item

14

F.R.T.

No.

Part Number

Description

Q'ty

SUB HARNESS A

0.4

31201-187-701

BRUSH SET

SPROCKET
.CASE A, FR
.GEAR COMP., DRIVEN
MOTOR COMP
BRUSH SET

0.5
0.8

31202-GB2-700

SPROCKET

31204-187-701

SPRING, BRUSH

31205-GB4-701

PACKING

31208-GB4-701

MOTOR COMP

31211-GB4-701

CASE A, FR

31213-GB4-701

GEAR COMP., DRIVEN

32410-KEV-901

SUB HARNESS A

05.11.2003

0.9

91308-GB4-701

O-RING A

10 91309-GB2-701

O-RING B

11

CIRCLIP,

12 93892-04006-08

SCREW-WASHER, 4X6

13 93892-05030-08

SCREW-WASHER, 5X30

14 96001-06045-00

BOLT, FLANGE, 6X45

91309-GES-003

Notes

E - 14
Crankcase

2
Service item

F.R.T.

BOLT, CYLINDER STUD..................

1.3

(ADD 0.1 FOR EACH. )

GASKET, CRANKCASE..................
CRANKSHAFT COMP.R..................
CRANKSHAFT COMP.L..................

*3.9
*4.3
*4.9

05.11.2003

No.
1

Part Number

Description

Notes

Q'ty

11100-KEV-880

CRANKCASE COMP., R

11191-KFM-900

GASKET, CRANKCASE

11200-KFM-902

CRANKCASE COMP., L

15761-KRS-A00

TUBE, BREATHER, 5X335

16236-045-010

CLAMP, OVER FLOW PIPE

90031-KFM-900

BOLT A, STUD, 6X199.5X7

90032-KFM-900

BOLT B, STUD, 6X207.5X7

90407-259-000

PACKING, DRAIN COCK, 12.5X20

90704-HC4-000

DOWEL PIN, 10X14

10 92800-12000

BOLT, DRAIN PLUG, 12MM

11

CLIP, TUBE

12 96001-06050-00

BOLT, FLANGE, 6X50

13 96001-06060-00

BOLT, FLANGE, 6X60

14 96001-06065-00

BOLT, FLANGE, 6X65

95002-50000

15

E - 15
Crankshaft/
Piston

2
Service item

F.R.T.

No.

Part Number

Q'ty

ROD KIT, CONNECTING

06381-KFM-901

ROD KIT, CONNECTING

(ACTUAL TIME)
(INC. RELATIVE PART )
PIN, PISTON
PISTON
. RING SET, PISTON
CRANKSHAFT COMP
BEARING, RADIAL BALL, 6304
(ADD 0.2 FOR EACH )

13000-KFM-900

CRANKSHAFT COMP.

13011-KFL-852
13012-KFL-852
13013-KFL-852
13014-KFL-852
13015-KFL-852

RING SET, PISTON (STD)

RING SET, PISTON (0.25)
RING SET, PISTON (0.50)
RING SET, PISTON (0.75)
RING SET, PISTON (1.00)

1
(1)
(1)
(1)
(1)

13101-KFV-951
13102-KFV-951
13103-KFV-951
13104-KFV-951
13105-KFV-951

PISTON (STD)
PISTON (0.25)
PISTON (0.50)
PISTON (0.75)
PISTON (1.00)

1
(1)
(1)
(1)
(1)

5
6
7
8

13111-087-000
13115-GN5-910
13310-GN5-910
13321-GN5-910

PIN, PISTON
CLIP, PISTON PIN, 13MM
CRANKSHAFT COMP., R
CRANKSHAFT, L

1
2
1
1

SPROCKET, TIMING
KEY, WOODRUFF, 4MM
BEARING, RADIAL BALL, HB6304

1
1
2

1.4
1.5
*4.3
*4.5

9
14311-KFL-850
10 90741-003-010
11 91001-GF6-004

16

Description

05.11.2003

Notes

E - 16
Transmission

2
Service item

F.R.T.

No.

Part Number

Description

Notes

Q'ty

SPROCKET, DRIVE.........................

0.2

23211-KFM-900

MAINSHAFT (12T)

.COUNTERSHAFT...........................
(INC. RELATIVE PART)
.MAINSHAFT
(INC. RELATIVE PART)
(WHEN SERVICING COMP, UNIT,
F.R.T IS 4.3)

*4.1

2
3
4
5

23221-GN5-910
23421-KEV-900
23422-GB4-770
23431-KEV-900

COUNTERSHAFT
GEAR, COUNTERSHAFT LOW (34T)
BUSH, 20X9
GEAR, MAINSHAFT SECOND (17T)

1
1
1
1

6
7
8
9
10

23441-KEV-900
23451-KFL-850
23461-GK4-762
23471-KEV-750
23481-GB4-771

GEAR, COUNTERSHAFT SECOND (29T)

GEAR, MAINSHAFT THIRD (21T)
GEAR, COUNTERSHAFT THIRD (26T)
GEAR, MAINSHAFT FOURTH (24T)
GEAR, COUNTERSHAFT FOURTH (23T)

1
1
1
1
1

11
12
13
14
15

23801-KEV-880
23802-GN5-910
23911-GB4-770
24305-GB4-770
24306-GB4-770

SPROCKET, DRIVE (15T)

PLATE, FIXING
COLLAR, LOCK PLATE
SPRING, CHANGE, FRICTION
PLATE, GEARSHIFT DRUM LOCK

1
1
1
1
1

WASHER, THRUST, 17MM

WASHER, SPLINE 20X1.2
WASHER, SPLINE, 17MM

1
1
2

16 90452-GB4-770
17 90461-GB4-770
18 90461-035-000
05.11.2003

17

E - 16
Transmission

2
Service item

18

05.11.2003

F.R.T.

Part Number

Description

19 90461-459-010

WASHER, SPLINE, 20MM

20 90601-001-000

CIRCLIP, 17MM

21 90601-459-000

CIRCLIP, 20MM

22 91203-GB5-761

OIL SEAL, 17X29X5

23 92101-06010-0A

BOLT, HEX., 6X10

24 96100-60010-00

BEARING, RADIAL BALL 6001

25 96100-62010-00

BEARING, RADIAL BALL 6201

26 96100-62030-00

BEARING, RADIAL BALL 6203

No.

Q'ty

Notes

E - 17
Gearshift Drum

2
Service item

F.R.T.

.ARM COMP., SHIFT DRUM STOPPER 1.1

(INC. RELATIVE PART )
PLATE, GEARSHIFT DRUM STOPPER
.ARM COMP., GEARSHIFT................
1.2
(INC. RELATIVE PART )
SPINDLE COMP., GEARSHIFT
DRUM, GEARSHIFT........................... *4.1
.FORK, GEARSHIFT
(SAME TIME FOR TWO UNITS)

05.11.2003

No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

Part Number

24211-KFM-900
24261-121-742
24263-028-000
24301-KFL-850
24320-KFL-850
24411-GB4-771
24421-200-000
24430-GB4-772
24435-GB4-721
24610-GN5-900
24630-GN5-941
24641-041-001
24651-041-001
24652-035-000
90071-171-010
91208-KB4-671
94305-20062
96220-30085
96220-40100
96700-06016-10

Description

Notes

Q'ty

FORK, GEARSHIFT
PIN, GEARSHIFT FORK GUIDE
CLIP, GEARSHIFT FORK GUIDE PIN
DRUM, GEARSHIFT
PLATE ASSY., CONTACT
PLATE, GEARSHIFT DRUM STOPPER
PIN, GEARSHIFT DRUM
ARM COMP., SHIFT DRUM STOPPER
SPRING, GEARSHIFT DRUM STOPPER
SPINDLE COMP., GEARSHIFT
ARM COMP., GEARSHIFT
SPRING, GEARSHIFT ARM
SPRING, GEARSHIFT RETURN
PIN, SHIFT RETURN SPRING
BOLT, KNOCK, 6MM
OIL SEAL, 11.6X24X10
PIN SPRING, 2X6
ROLLER, 3X8.5
ROLLER, 4X10
BOLT, SOCKET, 6X16

2
2
2
1
1
1
4
1
1
1
1
1
1
1
1
1
1
2
1
1

19

E - 18
Kick Starter
Spindle

2
Service item
SPRING, KICK STARTER............
(INC. RELATIVE PART )
PINION, KICK STARTER.............
.SPINDLE, KICK STARTER

F.R.T.
1.1
*4.0

No.
1

Part Number

05.11.2003

Q'ty

28211-178-000

PINION, KICK STARTER (22T)

28221-178-000

RATCHET, STARTER DRIVE

28251-KEV-900

SPINDLE, KICK STARTER

28262-041-731

RETAINER, KICK SPRING

28271-121-690

SPRING, STARTER PINION FRICTION

28281-035-003

SPRING, KICK STARTER

90452-115-000

WASHER, 17MM

90454-107-000

WASHER, THRUST, 20MM

90605-200-000

SET RING, 20MM

CIRCLIP, EXTERNAL, 16MM

10 94510-16000

20

Description

Notes

E - 19
Carburetor

2
Service item

F.R.T.

No.

Part Number

BODY COMP, COCK.....................

0.1

16010-GBG-960

TOP SET.......................................
VALVE SET, THROTLE.................
CHAMBER SET, FLOAT................
CARBURETOR ASSY...................
- FLOAT SET
- JET. MAIN
- VALVE COMP., FLOAT
NEEDLE SET, JET..........................

0.2
0.3
0.5
0.6

2
3

05.11.2003

0.7

Description

Notes

Q'ty

GASKET SET

16012-KRS-A01

NEEDLE SET, JET

16013-KEV-900

FLOAT SET

16014-KEV-900

TOP SET

16015-GBG-960

CHAMBER SET, FLOAT

16016-KEV-831

SCREW SET

16022-GBG-861

VALVE SET, THROTTLE

16028-KEV-900

SCREW SET

16040-KEV-900

GASKET SET

10 16041-GB5-D30

NUT SET, SQUARE

11

16075-GHB-B40

O-RING, 2.4X25

12 16075-GHB-640

O-RING, 1.3X4.3

13 16100-KRS-A01

CARBURETOR ASSY

14 16118-GB4-003

CAP, CABLE SEALING

15 16148-141-881

CAP, CHOKE DUST

21

E - 19
Carburetor

2
Service item

22

05.11.2003

F.R.T.

No.

Part Number

Description

Notes

Q'ty

16

16155-KRS-861

VALVE COMP., FLOAT

17

16163-GBG-960

GASKET, FLOAT CHAMBER

1
1

18

16165-GB6-761

HOLDER, NEEDLE JET

19

16175-GB0-911

CUP, FUEL STRAINER

20

16176-GB0-911

SCREEN, FUEL STRAINER

21

16199-KEV-901

TUBE, AIR VENT

22

16199-428-771

TUBE, OVERFLOW

23

16951-KEV-900

BODY SET, COCK

24

93892-03012-18

SCREW-WASHER, 3X12

25

93892-04018-18

SCREW-WASHER, 4X18

26

95002-02079

CLIP, TUBE (B7)

27

95002-02659

CLIP, TUBE (B6.5)

28

99101-KFV-0700

JET, MAIN, #70

29

99107-141-0380

JET, SLOW, #38