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Automotive Body Design Specifications

This document contains engineering specifications and dimensional requirements for various body components of a vehicle, including: 1. The body side outer and roof, with dimensions for gaps, flanges, clearances, overlaps, and fillet radii. 2. The B-pillar at the door hinge (upper and lower), with dimensions for gaps, flanges, lengths, and fillet radii. 3. The sill, with dimensions for flange lengths, trimline clearances, and clearances between components. 4. The engine bay, with representations of components like the cowl area and shock tower but no dimensional specifications. 5. The front floor, with representations of components like the

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Durga
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10K views9 pages

Automotive Body Design Specifications

This document contains engineering specifications and dimensional requirements for various body components of a vehicle, including: 1. The body side outer and roof, with dimensions for gaps, flanges, clearances, overlaps, and fillet radii. 2. The B-pillar at the door hinge (upper and lower), with dimensions for gaps, flanges, lengths, and fillet radii. 3. The sill, with dimensions for flange lengths, trimline clearances, and clearances between components. 4. The engine bay, with representations of components like the cowl area and shock tower but no dimensional specifications. 5. The front floor, with representations of components like the

Uploaded by

Durga
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
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B

B
B

AHLEY DESIGN & ENGINEERING SERVICES

1
Confidential, ADES

AHLEY DESIGN & ENGINEERING SERVICES

BODY SIDE AND ROOF


CANTRAIL
Cantrail reinforcement

ITEM NO

VALUE

CRITICAL
SECTION
REPRESENTA
TION

35mm

Gap between BSO


and Roof

20mm

Flange length of BSO

5mm

Clearance between
BSO and Roof

17mm

Sealing Flange

1mm

Trim line clearance

25mm

Overlap flange of
BSO, Reinforcement
and Inner panel.

8mm

4mm

Body side outer

Roof
A

R
F

Cantrail inner

REASON
FOR
REQUIRE
MENT

Fillet radius

2
Confidential, ADES

AHLEY DESIGN & ENGINEERING SERVICES

BPILLAR AT DOOR
HINGE UPPER

ITEM NO

VALUE

CRITICAL
SECTION
REPRESENTAT
ION

10mm

Gap between BSO


and reinforcement

5mm

Gap between BSO a

50mm

Body side outer

17mm

Sealing Flange

1mm

Trim line clearance

40mm

Body side inner


length

40mm

50mm

4mm

Bpillar inner
F

G
E

D
H
B

A
C

Bpillar reinforcement

REASON
FOR
REQUIRE
MENT

Body side outer


Fillet redius

3
Confidential, ADES

AHLEY DESIGN & ENGINEERING SERVICES

BPILLAR AT DOOR HINGE


LOWER

Bpillar inner

ITEM
NO

VALUE

CRITICAL
SECTION
REPRESENTA
TION

10mm

Gap between BSO


and reinforcement

5mm

Slant Gap between


BSO and
reinforcement

110mm

Body side outer


length

17mm

Sealing Flange

1mm

Trim line clearance

95mm

Body side inner


length

40mm

50mm

4mm

R
F

G
E

D
H

REASON
FOR
REQUIRE
MENT

A
Fillet Radius

c
Bpillar reinforcement

Confidential, ADES

Body side outer

AHLEY DESIGN & ENGINEERING SERVICES

SILL

ITEM NO

VALUE

CRITICAL
SECTION
REPRESENTAT
ION

35mm

Sealing flange length

20mm

Trimline clerance

5mm

Clearance between
BSO and
reinforcement

17mm

Clearance between
reinforcement and sill
inner

1mm

Sill Inner height

Body side outer


Sill reinforcement

REASON
FOR
REQUIRE
MENT

floor

Sill inner
D

Confidential, ADES

AHLEY DESIGN & ENGINEERING SERVICES

ENGINE BAY

Cowl area

ITEM
NO

Shock tower

VALUE CRITICAL
SECTION
REPRESENTA
TION

REASON
FOR
REQUIR
EMENT

A
B

Dash spot upper


reinforcement

6
Confidential, ADES

AHLEY DESIGN & ENGINEERING SERVICES

ENGINE BAY
ITEM
NO

VALUE CRITICAL
SECTION
REPRESENTA
TION

REASON
FOR
REQUIR
EMENT

A
B
C

7
Confidential, ADES

AHLEY DESIGN & ENGINEERING SERVICES

ENGINE BAY

ITEM
NO

Supporting bracket

VALUE CRITICAL
SECTION
REPRESENTA
TION

REASON
FOR
REQUIR
EMENT

A
B

Seat mounting zone


Spare tyre zone
reinforcement
Kick off panel

Rear floor
E

8
Confidential, ADES

AHLEY DESIGN & ENGINEERING SERVICES

FRONT FLOOR

exhaust dome

floor

ITEM
NO

VALUE CRITICAL
SECTION
REPRESENTA
TION

REASON
FOR
REQUIR
EMENT

A
lower member

body side outer


sill reinforcement
sill inner

B
C

9
Confidential, ADES

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