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Selection of Machining Parameters: 7.1 Cutting Condition For Hard Turning

This chapter discusses the selection of machining parameters for hard turning and grinding operations. It identifies the recommended ranges for cutting speed, feed rate, depth of cut, and nose radius for hard turning of CBN tools. Orthogonal arrays and experimental plans are developed using three levels each of cutting speed, feed rate, depth of cut, and nose radius for hard turning, and three levels each of work speed, depth of cut, and number of passes for grinding. The orthogonal arrays list the combinations of parameter settings to be used in conducting the planned experiments.

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74 views

Selection of Machining Parameters: 7.1 Cutting Condition For Hard Turning

This chapter discusses the selection of machining parameters for hard turning and grinding operations. It identifies the recommended ranges for cutting speed, feed rate, depth of cut, and nose radius for hard turning of CBN tools. Orthogonal arrays and experimental plans are developed using three levels each of cutting speed, feed rate, depth of cut, and nose radius for hard turning, and three levels each of work speed, depth of cut, and number of passes for grinding. The orthogonal arrays list the combinations of parameter settings to be used in conducting the planned experiments.

Uploaded by

surjit
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Selection of Machining Parameters

Chapter 7

CHAPTER 7
SELECTION OF MACHINING PARAMETERS
7.1 CUTTING CONDITION FOR HARD TURNING
The feasible range for the cutting parameters for the material (CBN) was recommended by
Tool Catalogue book.
1. Cutting speed in the range of 110-125 m/min
2. Feed rate in the range of 0.05-0.1 mm/rev.
3. Depth of cut in the range of 0.3-0.5 mm.
4. Nose Radius in the range of 0 .4-1.2 mm.
7.1.1 MACHINING PARAMETERS AND THEIR LEVELS
Table 7.1 Hard Turning Parameters and their levels
Parameters

Level 1

Level 2

Level 3

Cutting Speed(rpm)

590

620

650

Feed(mm/rev)

0.5

0.075

0.1

Depth of Cut(mm)

0.3

0.4

0.5

Nose Radius (mm)

0.4

0.8

1.2

37

Selection of Machining Parameters

Chapter 7

7.1.2 L27 ORTHOGONAL ARRAY FOR HARD TURNING


Table 7.2 orthogonal Array for Hard Turning

38

S.NO

Speed (rpm)

Selection of Machining Parameters

Feed

Depth of

Nose

(mm/rev)

cut(mm)

radius(mm)

Chapter 7

590

0.50

0.3

0.4

590

0.50

0.4

0.8

590

0.50

0.5

1.2

590

0.75

0.3

0.8

590

0.75

0.4

1.2

590

0.75

0.5

0.4

590

0.10

0.3

1.2

590

0.10

0.4

0.4

590

0.10

0.5

0.8

10

620

0.50

0.3

0.4

11

620

0.50

0.4

0.8

12

620

0.50

0.5

1.2

13

620

0.75

0.3

0.8

14

620

0.75

0.4

1.2

15

620

0.75

0.5

0.4

16

620

0.1

0.3

1.2

17

620

0.1

0.4

0.4

18

620

0.1

0.5

0.8

19

650

0.50

0.3

0.4

20

650

0.50
39

0.4

0.8

21

650

0.50

0.5

1.2

Selection of Machining Parameters

Chapter 7

7.2 CUTTING CONDITION FOR GRINDING


1. Work speed in the range of 100,180, 350 rpm
2. Depth of cut in the range of 0.03,0.06,0.09 mm
3. Number of passes in the range of 1,2,3

7.2.1 MACHINING PARAMETERS AND THEIR LEVELS


Table 7.3 Grinding Parameters and their levels
Parameters

Level 1

Level 2

Level 3

Work speed (rpm)

100

180

350

Depth of Cut(mm)

0.03

0.06

0.09

Number of passes

7.2.2 L9 ORTHOGONAL ARRAY FOR GRINDING


Table 7.4 Orthogonal Array for Grinding

WHEEL SPEED

DEPTH OF CUT

(Rpm)

(mm)

100

0.03

100

0.06

100

0.09

180

0.03

S.NO

40

NO OF PASSES

Selection of Machining Parameters

Chapter 7

180

0.06

180

0.09

350

0.03

350

0.06

350

0.09

41

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