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4bta3 9

The document provides part numbers and descriptions for replacing parts on a Cummins engine. It includes sections for parts like the cylinder block, crankshaft and bearings, rocker levers, valve tappet, and front gear cover. The summary provides engine details like the engine family and number of cylinders to ensure the correct replacement parts are ordered. Always specify the engine model and serial number when ordering parts.

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wantier
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© © All Rights Reserved
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100% found this document useful (5 votes)
569 views97 pages

4bta3 9

The document provides part numbers and descriptions for replacing parts on a Cummins engine. It includes sections for parts like the cylinder block, crankshaft and bearings, rocker levers, valve tappet, and front gear cover. The summary provides engine details like the engine family and number of cylinders to ensure the correct replacement parts are ordered. Always specify the engine model and serial number when ordering parts.

Uploaded by

wantier
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 97

P t C

Parts
Catalog
t l

4BTA3.9

Cummins Inc.

User Information
Certain basic engine components have been matched to give optimum
performance to your engine. The part numbers listed in this catalog for
these componments are for a standard engine configuration. When
ordering any of the Control Parts List (CPL) componments, please order
by part description and engine serial number.

ALWAYS SPECIFY ENGINE MODEL AND SERIAL NUMBER


WHEN ORDERING PARTS FROM THIS CATALOG

Engine Model

E i
Engine
S
Serial
i l Number
N
b

Table Of Contents
Page No.

Page No.

Accessory Drive Pulley........................1


Aftercooler Plumbing.....................84, 85
Agency Approval
Approval...............................44
Air Fuel Control Plumbing................32, 33
Air Intake Heater.............................3
Alternator Drive.........................23, 24
Alternator...................................19

Starter Motor Mounting.......................74


Starting Motor...............................76

Base Fuel Pump...............................43

Valve Cover..................................83
Valve Tappet.................................11

, 15
Cam Follower Cover.......................14,
Camshaft Gear................................73
Camshaft.....................................64
Connecting Rod And Piston................65, 66
Cooler,Engine Oil........................52, 53
Crankshaft And Bearings....................7, 8
Cylinder Block Cover.....................59, 60
Cylinder Block.............................5, 6
Cylinder Head........................68, 69, 70
Drive,Alternator.........................25, 26
Engine Fan...................................40
Engine Instrument Panel......................20
Engine Lifting Arrangement...................51
Engine Vent Plumbing.........................86
Exhaust Outlet Connection....................91
Fan Drive............................29, 30, 31
Fan Pilot Spacer.............................75
Flywheel Housing.........................38, 39
Flywheel.....................................50
Front Drive Adapter...........................2
Front Gear Cover.........................12, 13
Front Gear Train Accessory...................16
Fuel Drain Location..........................17
Fuel Filter Plumbing.....................36, 37
Fuel Filter..............................34, 35
Fuel Plumbing............................46, 47
Fuel Pump Coupling.......................41, 42
Fuel Shutoff Valve.......................48, 49
Fuel System Accessories......................44
Full Flow Oil Filter.....................54, 55
Injector.....................................67
Location,Alternator......................21, 22
Location,Turbocharger....................77, 78
Lubricating Oil Pump.........................58
Mechanical Tachometer Driv...............27, 28
Oil Level Gauge
Gauge..........................56,
56 57
Oil Pan Mounting.............................63
Oil Pan..................................61, 62
Pump,Fuel Transfer...........................45
Rocker Levers.............................9, 10
Service Gasket Set.......................92, 93

Thermostat Housing.......................79, 80
Thermostat...................................18
Turbocharger Plumbing....................81, 82
Turbocharger.............................71, 72

Water Inlet Connection...................87, 88


Water Pump...............................89, 90

Group No. 09.03

Ref
No.

Part Number

Option No. AD9003

Accessory Drive Pulley

Part Name

Req

Accessory Drive Pulley


Groove Count: 1
Pulley Diameter (mm): 179.55
Effective Diameter (mm): 175.37
Pit
Pitch
h Di
Diameter
t ((mm):
) 172
172.82
82
Pulley Construction/Type: 1
piece 1/2 IN. V
Pulley Rotation: Clockwise
Pulley Ratio to Engine Speed:
1.00:1
Required Fan Hub Material:
Cast Iron
Engine Family:

Accessory Drive Pulley


Option AD9003

3919624

Pulley, Accessory Drive

Page1

Remarks

Group No. 01.02.3

Ref
No.

Part Number

Option No. AF9006

Front Drive Adapter

Part Name

Req

Front Drive Adapter


Engine Family: B Series
Adaptable to a PTO: No
Pulley Type: 8 Groove
Torque Limit (LBS.FT.): 210
Location From FFOB (MM):
93.32
Pulley Effective Diameter
(MM): 173.76
Attachment Provision: Mounted
Restricted Cylinders:
4
6

Front Drive Adapter


Option AF9006

1
2

3914494
3903857

Pulley, Crankshaft
Screw, Hexagon Flange Head Cap

Page2

Remarks

1
4

M12 X 1.25 X 36

Group No. 10.02

Ref
No.

Part Number

Option No. AH9061-02

Air Intake Heater

Part Name

Req

Air Intake Heater


Engine Family: B Series
Component Provided: Heater
Heater Voltage: 24
Heater Amperage:
p g 190
Controls Provided: No

Air Intake Heater


Option AH9061-02

1
2

3929335
3938153

Heater, Engine
Gasket, Int Manifold Cover

Page3

Remarks

1
1

Group No. 01.06.1

Ref
No.

Option No. AP9898

Agency Approval

Part Number

Part Name

Req

Agency Approval
Certified By: Mep, Mep
Application: Nonroad cert
level: Stg II, stg II special
allowance: None cert agent:
Mep, mep comments: Engines
exported to China
manufacturer of record:
Cummins language: Chinese
and English
variant dataplate content:
In place of 3931342
DEP May Use: 4996936 variant
nameplate content: In place
of 5260014
DEP May Use: 5260840 kcec
may use: 5260840 locate
nameplate on top of valve
cover over #4 or #6 cylinder
from front).
((last cylinder
y
)

Agency Approval
Option AP9898

1
2

4996936
5262967

Dataplate
Nameplate

1
1

Page4

Remarks

Group No. 01.01

Cylinder Block

Page5

Option No. BP9081-02

Group No. 01.01


Ref
No.

Part Number

Option No. BP9081-02

Cylinder Block
Part Name

Req

Cylinder Block
Engine Family: "B" Series
Cylinders: 4
Aspiration:
Jacket Water Aftercooled
High Speed Balancer: No
Fuel Type: Diesel tapped
fittings: Storm structural
block: No crankshaft
material: Forged steel
Expansion plug 3007635 may be
used in
Brazil applications in place
of 3914035.
Contains encore-like block,
use in place of BP9785. Cns
may use 3900965 expansion
plug in place of 3922072
expansion plug.

Cylinder Block
Option BP9081-02

9
10
11
12
13
14
15
16
17
18
19
20
21
22

4089546
***3938366
*****3900956
*****3914035
*****4938189
*****3927948
*****3974157
*******3900068
*******3974156
*****3938364
*****4983253
4983253
***3933224
*****3900068
*****3678923
*******3678924
*******3678925
*****3008468
*****3900257
*****3900687
*****3902343
*****3926047
*****3937214
*****3900955
*****3900958
*****3008469
*****3920706
3933613
3977851

Kit, Cylinder Block


Block, Cylinder
Plug Expansion
Plug,
Plug, Expansion
Plug, Expansion
Screw, Hexagon Flange Head Cap
Cap, Main Bearing
Dowel, Ring
Cap, Main Bearing
Block, Cylinder
Bushing
Kit, Cyl Block Hardware
Dowel, Ring
Plug, Threaded
Plug, Threaded
Seal, O Ring
Plug, Pipe
Dowel, Pin
Plug, Expansion
D
Dowel,
l Ri
Ring
Seal, O Ring
Nozzle, Piston Cooling
Plug, Expansion
Plug, Expansion
Plug, Pipe
Plug, Expansion
Tag, Instruction
Plug Threaded
Plug,

1
1
3
2
3
10
5
2
1
1
1
1
2
2
1
1
1
2
1
2
1
4
2
1
1
1
1
2

23

3904166

$Service Parts
Sleeve, Salvage

A/R

1
2
3
4
5
6
7
8
5

Page6

Remarks

Serviced as 4089546

M12 X 1.50 X 119

M10 X 1 X 13.5
M10 X 1 X 13.5
M10
1/2 NPT

3/4 NPT

Group No. 01.02

Crankshaft and Bearings

Page7

Option No. BP9081

Group No. 01.02


Ref
No.

Part Number

Option No. BP9081

Crankshaft and Bearings


Part Name

Req

Remarks
Crankshaft and Bearings

1
2
3

3968066
3904483
3929027

Crankshaft and Bearings


Option BP9081
Crankshaft, Engine
Dowel, Pin
Gear, Crankshaft

4
5
6

3978818
3978820
3978822

Bearing, Main
Bearing, Main
Bearing, Thrust

4
4
4
4

3929017
3929018
3929019
3929020

Bearing, Main
Bearing, Main
Bearing, Main
Bearing, Main

A/R
A/R
A/R
A/R

0.25 mm Oversize
0.50 mm Oversize
0.75 mm Oversize
1.00 mm Oversize

5
5
5
5

3929022
3929023
3929024
3929025

Bearing, Main
Bearing, Main
Bearing, Main
Bearing, Main

A/R
A/R
A/R
A/R

0.25 mm Oversize
0.50 mm Oversize
0.75 mm Oversize
1.00 mm Oversize

$Service Parts
Kit, Cyl Block Hardware
Kit
Dowel, Pin
Front Seal, Wearsleeve Kit
Rear Seal, Wear Sleeve Kit

A/R
1
A/R
A/R

For 1991 and Later 4B Engines

2
7
8

3933224
***3904483
3802820
3926126

Page8

1
1
1
4
5
1

Upper: Standard
Lower: Standard
Upper: Standard

Front
Rear

Group No. 03.01

Rocker Levers

Page9

Option No. BP9704-03

Group No. 03.01


Ref
No.

Part Number

Option No. BP9704-03

Rocker Levers
Part Name

Req

Rocker Lever
Engine Family: "B" Series
Cylinders: 4
P/N 3910815 can be Used in
Place of 3939420.

Rocker Levers
Option BP9704-03

1
2
3
4
5
6
3
4
5
7
8
9
10
11

3922488
***3911423
***3922487
3910811
***3910809
***3937438
***3927692
***3900705
3910810
***3910808
***3937438
***3927692
***3900705
3900245
3900242
3901221
3920781
3284377

Support, Rocker Lever


Support, Rocker Lever
Shaft, Rocker Lever
Lever, Rocker
Lever, Rocker
Screw, Rocker Lever Adjusting
Nut, Heavy Hexagon
Insert, Rocker Lever
Lever, Rocker
Lever, Rocker
Screw, Rocker Lever Adjusting
Nut, Heavy Hexagon
Insert, Rocker Lever
Washer, Plain
Ring, Retaining
Screw, Hexagon Head Cap
Screw Hexagon Flange Head Cap
Screw,
Rod, Push

Page10

Remarks

4
1
1
4
1
1
1
1
4
1
1
1
1
8
8
4
4
8

3/8 - 24 UNF - 2B
Purchase Higher Level

3/8 - 24 UNF - 2B
Purchase Higher Level
M19
M8 X 1.25 X 75

Group No. 04.01

Ref
No.

Part Number

Option No. BP9705

Valve Tappet

Part Name

Req

Camfollower Cover
Engine Family: B Series
C
Cylinders:
li d
4

Valve Tappet
Option BP9705
1

3931623

Tappet, Valve

Page11

Remarks

Group No. 01.06

Front Gear Cover

Page12

Option No. BP97101-11

Group No. 01.06


Ref
No.

Part Number

Option No. BP97101-11

Front Gear Cover


Part Name

Req

Front Gear Cover


Engine Family: B Series
Belt Retainer Included: Yes
Noise Dampening Panel
Provision: No
PTO Location: Low PTO
Access for Tach Drive: Yes
Gear Housing Material: Cast
Aluminum
Fuel Pump Mounted Angle: 35
degree
ADDL. Clearance for ENG.
Mount: No
Compatible w/Oil Pan Corner
Stiffener: Yes
Engine Design Phase: Current
Product
Fuel Pump: Bosch A
Brazil is using the p/n
3926846 screw qty(5) with dry
lock pre applied and twenty
mm
Length instead of p/n 3925883
screw qty(5) without dry lock
pre applied and sixteen mm in
length.
BZL may use P/N 3969980
instead 3935582

Front Gear Cover


Option BP97101-11

1
2
3
4
5
6
7
8
9
10
11
12
13
14

12

3926863
3966976
3907998
3912772
3903924
3904849
3913994
3919683
3915772
3938156
3964422
3904353
***3935959
3935581
3924962

Screw, Hexagon Flange Head Cap


Screw, Hexagon Flange Head Cap
Screw, Round Head Cap
Retainer, Belt
Pin, Timing
Ring, Retaining
Seal, O Ring
Housing, Timing Pin
Seal, Rectangular Ring
Gasket, Gear Housing
H
Housing,
i
G
Gear
Front Seal Service Kit
Seal, Oil
Cover, Gear
Screw, Hexagon Flange Head Cap

10
1
2
1
1
1
1
1
1
1
1
1
1
1
16

3937111
***3935959
***3904351
***3904352

$Service Parts
Front Seal Service Kit
Seal Oil
Seal,
Tool, Seal Installation
Tool, Seal Installation

A/R
1
1
1

Page13

Remarks

M5 X 0.80 X 17

Serviced as 3937111
M8 X 1.25 X 16

Serviced as 3937111

Group No. 04.03

Cam Follower Cover

Ref
No.

Part Name

Part Number

Option No. CM9046-06

Req

Cam Follower Cover


Engine Family: B Series
Cylinders: 4
Hose Angle Off Breather
(deg): 45
Hose Location on Baffle:
Bottom
Noise Panel Provision: None
Double Baffle: Yes
Baffle Location on Engine: #3
cylinder
Hose and Clamp Provided: Yes
Drain Hose Length (mm): 360
Fuel Pump Type: Inline
Breather Provision: Yes
Noise Isolator Provision: No

Cam Follower Cover


Option CM9046-06

1
2
3
4
5
6

3283767
3936186
3928759
3900629
3918612
3904230

Gasket, Push Rod Cover


Cover, Push Rod
Seal, Grommet
Screw, Hexagon Flange Head Cap
Hose, Plain
Clamp, Spring Hose

Page14

Remarks

1
1
2
2
1
1

M8 X 1.25 X 16

Group No. 04.03

Cam Follower Cover

Ref
No.

Part Name

Part Number

Option No. CM9701-01

Req

Cam Follower Cover Mounting


Structure Code: 02 EBM
Fuel Type: Diesel
For Inline Fuel Pumps.

Cam Follower Cover


Option CM9701-01

1
2

3928759
3900629

Seal, Grommet
Seal
Screw, Hexagon Flange Head Cap

Page15

Remarks

2
2

M8 X 1.25 X 16

Group No. 09.04

Ref
No.

Part Number

Option No. DF9051

Front Gear Train Accessory

Part Name

Req

Front Gear Train Accessory


Drive
Cover Plate Provided: Yes
Engine Family:
B Series
To be selected when there is
no air compressor, raw water
pump or gear driven vacuum
pump selected.

Front Gear Train Accessory


Option DF9051

1
2
3

3929751
3914868
3901249

Gasket, Accessory Drive Cover


Gasket
Plate, Cover
Screw, Hexagon Flange Head Cap

Page16

Remarks

1
1
2

M12 X 1.75 X 25

Group No. 06.07

Ref
No.

Part Number

Option No. DL9028-04

Fuel Drain Location

Part Name

Req

Drain Location
Drain Tube OD (mm): 7.90
Connection Type: Beadless
Customer Connect Location:
Fuel Pump - outboard
E
Engine
i D
Design
i Ph
Phase: C
Currentt
Product
Engine Family: B Series, C
Series
Restricted Fuel Pump
Mfg/Model: Bosch A,
Nippondenso EP9, Zexel Hybrid
A Attaches to outboard side
of pump.
pump BZL may use 3355095
in place of 3911447.

Fuel Drain Location


Option DL9028-04

1
2

3911447
3863988

Connector, Banjo
Washer, Sealing

1
2

Page17

Remarks

Group No. 08.07

Ref
No.

Option No. EC9039

THERMOSTAT

Part Number

Part Name

Req

Thermostat
Degree C Thermostat Opens:
82 DEG C
Engine Design Phase: Current
Product
# of Thermostats: 1
Thermostat Type: Jiggle-Pin
Vented Non-Vented: Vented
Requires By-Pass Housing: No
Engine Family: B Series
Required Housing Bore Dia.
(mm): 54.10
Structure Code: 02 EBM
Low Gain Thermostat: No
Thermostat Seat Type: Hard.

THERMOSTAT
Option EC9039

3972071

Thermostat

Page18

Remarks

Group No. 13.02

Ref
No.

Option No. EE9254-02

Alternator

Part Number

Part Name

Req

Alternator
manufacturer/model:
Delco Remy 24si 24 volt/70 a
Voltage: 24
Amperage: 70 functions
w/horizontal oil filter: No
alternator body length (mm):
179.67

Alternator
Option EE9254-02

2874863

Alternator

Page19

Remarks

Group No. 15.08

Ref
No.

Part Number

Option No. EG9261

Engine Instrument Panel

Part Name

Req

Engine Instrument Panel


Structure Code: 02 EBM
Voltage: 24
Wiring Harness Provided: No
Mag Switch Provided: Yes
G
Ground
dR
Return:
t
N
Negative
ti
Engine Family: B Series, C
Series
Restricted Engine Cylinders:
4, 6
Restricted Application:
Automotive, Gen Drive,
Industrial

Engine Instrument Panel


Option EG9261

1
2
3
4

3068915
3906216
3913638
3916302

Bracket, Magnetic Switch


Bracket
Nut, Hexagon Flange
Screw, Hexagon Flange Head Cap
Switch, Magnetic

Page20

Remarks

2
4
4
2

M6 X 1.00
M6 X 1.00 X 16

Group No. 13.02.3

LOCATION,ALTERNATOR

Page21

Option No. EH9029-05

Group No. 13.02.3


Ref
No.

Part Number

Option No. EH9029-05

LOCATION,ALTERNATOR
Part Name

Req

Alternator Location
Alternator
Manufacturer/Model:
Bosch N-1 up to 14V/110A,
Bosch N
N-1
1 up to 28V/80A,
Delco Remy 20 SI up to
12V/60A,
Delco Remy 20 SI up to
24V/50A,
Delco Remy 20 SI up to
24V/60A,
Delco Remy 22 SI12V/100A,
Delco Remy 22 SI12V/130A,
Delco Remy 22 SI12V/160A,
Delco Remy 22 SI24V/50A,
Delco Remy 22 SI24V/70A

LOCATION,ALTERNATOR
Option EH9029-05

1
2
3
4
5
6
7
8
9

3052061
3900630
3900631
3903105
3279043
3965924
***3965923
***3520815
3910924
3284474

Screw, Hexagon Head Cap


Screw, Hexagon Flange Head Cap
Screw, Hexagon Flange Head Cap
Screw Hexagon Flange Head Cap
Screw,
Nut, Hexagon Flange
Support, Alternator
Support, Alternator
Pin, Roll
Brace, Alternator
Pulley, Alternator

Page22

Remarks

1
1
3
1
1
1
1
2
1
1

1/2 - 13 X 1 in
M8 X 1.25 X 20
M8 X 1.25 X 25
M12 X 1.75
1 75 X 150
M12 X 1.75

Group No. 13.02.2

Alternator Drive

Page23

Option No. EH9710-10

Group No. 13.02.2


Ref
No.

Part Number

Option No. EH9710-10

Alternator Drive
Part Name

Req

Alternator Drive
Fan Drive Ratio: 1.10:1
Fan Center (mm): 295.9
Tensioner Position On
Bracket: Low
Tensioner Mounting Holes:
Single Set
Tensioner Pulley Type:
Standard
Water Pump Pulley Diameter
(mm): 88.00
Belt Supplier: Cummins
Required Belt Length (mm):
N/A
Belt Tensioner Supplier:
Cummins
Damper Pulley Effective
Diameter (mm): 173.76
Tall Tensioner Bracket: No
Engine Family: "B" Series
Alternator
Manufacturer/Model:
Bosch N-1 up to 14V/110A
Bosch N-1 up to 28V/80A

Alternator Drive
Option EH9710-10

1
2
3
4
5
6

3900631
3904446
3939580
3937553
3925186
3283868

Screw, Hexagon Flange Head Cap


Screw, Hexagon Flange Head Cap
Belt, V Ribbed
Tensioner, Belt
Screw, Flat Head Cap
Bracket, Belt Tensioner

Page24

Remarks

1
1
1
1
1
1

M8 X 1.25 X 25
M10 X 1.50 X 70

M8 X 1.25 X 25

Group No. 13.02.3

DRIVE,ALTERNATOR

Page25

Option No. EH9710

Group No. 13.02.3


Ref
No.

Part Number

Option No. EH9710

DRIVE,ALTERNATOR
Part Name

Req

Alternator Drive
Fan Drive Ratio: 1.10:1
Fan Center (mm): 295.9
Tensioner Position On
Bracket: Low
Tensioner Mounting Holes:
Single Set
Tensioner Pulley Type:
Standard
Engine Design Phase: Current
Product
Tall Tensioner Bracket: No
Engine Family: B Series
Alternator
Manufacturer/Model:
Bosch N-1 up to 14V/110A,
Bosch N-1 up to 28V/80A,
Delco Remy 20 SI up to
12V/60A,
Delco Remy 20 SI up to
24V/60A,
Delco Remy 22 SI12V/100A
SI12V/100A,
Delco Remy 22 SI12V/130A,
Delco Remy 22 SI12V/160A,
Delco Remy 22 SI24V/70A,
Motorcraft 100amp,
Neihoff A1-200 Series up to
12V/80A,
Neihoff A1-200 Series up to
24V/50A,
Neihoff A1-300 Series up to
12V/150A,
Neihoff A1-300 Series up to
24V/80A,
Prestolite A-24-60

DRIVE,ALTERNATOR
Option EH9710

1
2
3
4
5
6

3900631
3904446
3288812
3978022
3925186
3283868

Screw, Hexagon Flange Head Cap


S
Screw, Hexagon
H
Flange
Fl
Head
H d Cap
C
Belt, V Ribbed
Tensioner, Belt
Screw, Flat Head Cap
Bracket, Belt Tensioner

Page26

Remarks

1
1
1
1
1
1

M8 X 1.25 X 25
M10 X 1
1.50
50 X 70

M8 X 1.25 X 25

Group No. 15.06

Ref
No.

Part Number

Option No. EI9000

Mechanical Tachometer Driv

Part Name

Req

No content options. To
provide accessory hole cover
when no mechanical tach drive
or front oil fill is
specified.

Mechanical Tachometer Driv


Option EI9000

1
2

3903463
3903475

Cover, Access Hole


Seal, Rectangular Ring

1
1

Page27

Remarks

Group No. 15.06

Ref
No.

Part Number

Option No. EI9701-02

Mechanical Tachometer Driv

Part Name

Req

Mechanical Tachometer Drive


Cover
Mechanical Tachometer Drive
Provision: No
Oil Fill Location:
Fuel Pump Side
Exhaust Side
Valve Cover
None
Engine Family:
C Series
B Series

Mechanical Tachometer Driv


Option EI9701-02

1
2

3903463
3903475

Cover, Access Hole


Seal, Rectangular Ring

1
1

Page28

Remarks

Group No. 08.03

Fan Drive

Page29

Option No. FA9076

Group No. 08.03


Ref
No.

Part Number

Option No. FA9076

Fan Drive
Part Name

Req

Fan Drive
Drive Hardware Supplier:
Cummins
Fan Drive Ratio: 1.10:1
Mounting Bolt Circle (mm):
60
Engine Fan Center (mm):
295.9mm (11.65in)
Horizontal Offset: 0.0
Unique Characteristics:
Increased fan weight
capability
Fan Hub Pulley Material:
Spun Steel
Required Damper Pulley
Effective DIA (mm): 173.76

Fan Drive
Option FA9076

1
2
3
4
5
6
7
8

3928873
3913433
***3035960
***3907769
3907769
***3923044
***3910739
***3911924
***3913434
3914462

Screw, Hexagon Flange Head Cap


Support, Fan
Ring, Retaining
Screw Hexagon Head Cap
Screw,
Retainer, Fan Hub
Bearing, Ball
Hub, Fan
Support, Fan
Pulley, Fan

Page30

Remarks

4
1
2
1
1
1
1
1
1

M8 X 1.25 X 40

M10 X 1.75
1 75 X 70

Group No. 08.03

Ref
No.

Part Number

Option No. FA9706

Fan Drive

Part Name

Req

Fan Drive Mounting


Engine Design Phase: Current
Product
Installation Responsibility:
Customer
Fastener Length (mm): 20
Spacer Type: Clamping plate
Fan Hub Material: Spun Steel
Engine Family: B Series, C
Series.

Fan Drive
Option FA9706

3903990

Screw, Hexagon Flange Head Cap

Page31

Remarks

M10 X 1.50 X 20

Group No. 05.01.5

Air Fuel Control Plumbing

Page32

Option No. FE9817-12

Group No. 05.01.5


Ref
No.

Part Number

Option No. FE9817-12

Air Fuel Control Plumbing


Part Name

Req

Air Fuel Control Plumbing


Option FE9817-12

1
2
3
4
5
6
7
8
9
10
11
12
13
14

S 931 C
3282406
3903035
3910265
3990881
3920344
3920348
3914420
3927317
3991047
3991512
3963983
3900589
3906619

Bushing, Reducing Pipe


Tee, Street Pipe
Screw, Banjo Connector
Elbow Male Adapter
Elbow,
Connector, Banjo
Screw, Studded Flange Cap
Clip
Clamp, Hose
Coupling, Elbow Hose
Hose, Plain
Tube, Air Fuel Control
Washer, Sealing
Nut, Hexagon Flange
Plug, Pipe

Page33

1
1
1
1
1
1
1
2
1
1
1
2
1
1

Remarks
Air Fuel Control Plumbing
Engine Family: B Series
Aspiration: Jacket Water
Aftercooled
Fuel Pump Mfg/Model: Bosch A
Fuel Pump Governor: RSV
Boost Control: Yes
Turbo Exhaust Location: HMRO
Turbocharger Type: Wastegate
Wastegate Bracket
Orientation: 30 degree up
Turbo SPIG Orientation: 0
degree
CPR Angle: 340
Turbine Angle: 20
Boost Line Routing: External
Boost Line Pick-up Size: 1/2
IN. NPTF.
1/2 NPTF(Ext) X 1/8 NPTF(Int)

M8 X 1.25 X 21
10.5 - 13 mm

M12
M8 X 1.25
1/8 NPT

Group No. 06.04

Fuel Filter

Page34

Option No. FF9007-07

Group No. 06.04


Ref
No.

Part Number

Option No. FF9007-07

Fuel Filter
Part Name

Req

Fuel Filter
Engine Family: B Series
Engine Cylinders: 4, 6

Fuel Filter
Option FF9007-07

1
2
3
4
5
6
7
8
9

3936315
***3936313
***3897329
***3936337
3903293
3931063
3906694
3906695
3925955
3930942

Head, Fuel Filter


Head, Fuel Filter
Ball
Adapter, Filter Head
Nut, Regular Hexagon Jam
Filter, Fuel
Seal, Rectangular Ring
Seal, Rectangular Ring
Adapter, Filter Head
Filter, Fuel

Page35

Remarks

1
1
1
1
1
1
1
1
1

7.0MM
M16 X 1.50
Buy From Cummins Filtration

M16 X 1.50 (Both Ends)


Purchase From Fleetguard

Group No. 06.04.1

Fuel Filter Plumbing

Page36

Option No. FF9797-08

Group No. 06.04.1

Fuel Filter Plumbing

Ref
No.

Part Name

Part Number

Option No. FF9797-08


Req

Fuel Filter Plumbing


Option FF9797-08

1
2
3
4
5
6

3905860
***3911446
***3939570
3863988
3924725
3963983
3936348

Screw, Banjo Connector


Screw, Banjo Connector
Screw, Captive Washer Cap
Washer, Sealing
Screw, Banjo Connector
Washer, Sealing
Tube Fuel Supply
Tube,

Page37

1
1
1
1
1
2
1

Remarks
Fuel Filter Plumbing
Engine Family: B Series
Cylinders: 4
Structure Code: 02 EBM
Engine Design Phase: Current
Product
Pump Mfg/Model: Bosch A
Governor Type: RSV
Filter Location: #4 cylinder
Fuel Pump Mounted Angle: 35
degree
Banjo Screw to Filter Head:
M6 threaded hole
Injection Pump Supply Line
Material: Steel Tubing
Order 3911446 and 3939570
M12 X 1.50 X 24
M6 X 1.00 X 10
M14 X 1.50 X 26

Group No. 16.01

Flywheel Housing

Page38

Option No. FH9002-08

Group No. 16.01


Ref
No.

Part Number

Option No. FH9002-08

Flywheel Housing
Part Name

Req

Flywheel Housing
Structure Code: 02 EBM
Engine Design Phase: Current
Product
Wet/Dry Clutch: Dry
Housing Material: Aluminum
SAE Size or Type: SAE 3
Starter Mount SAE: SAE #1 3 Bolt 90 degree
Starter Mount Thread Type:
Metric

Flywheel Housing
Option FH9002-08

1
2
3
4
5
6
7
8
9
10
11
12
13

3937426
3912072
3904181
3908095
3910248
3910260
3357844
***3970548
***3936895
3912473
3991306
3938159
3920447
3928989

Housing, Flywheel
Screw, Self Tapping Metal
Plug, Threaded
Plate, Cover
Plug, O Ring
Seal, O Ring
Cover, Rear
Seal, Oil
Cover Rear
Cover,
Seal, Rectangular Ring
Screw, Hexagon Flange Head Cap
Gasket, Rear Cover
Screw, Hexagon Flange Head Cap
Clip

4089342
***3970548
***3909409
***4089425
***4940231

$Service Parts
Kit Crankshaft Seal
Kit,
Seal, Oil
Tool, Seal Installation
Tool, Seal Installation
Tool, Seal Installation

1
2
1
1
1
1
1
1
1
1
6
1
8
1

A/R
1
1
1
1

Page39

Remarks

M8 X 1.25 X 15
3/4 - 16 UNF

Serviced as 4089342

M12 X 1.75 X 40

Serviced as 4089342

Group No. 08.02

Ref
No.

Option No. FN9067

Engine Fan

Part Number

Part Name

Req

E
i F
Engine
Fan
Fan Type: Sucker
Fan Blade Count: 10
Fan Supplier: Cummins
Mounting Flange Thickness
(MM): 3.00
Fan Maximum RPM: 3125
Fan Blade Material: Plastic
Fan Diameter (IN): 21
21.00
00
(533.4MM)
Fan Weight (LBS): 3.51
(1.59KG)
Fan Pilot Diameter (mm): 25.4
Fan Inertia (KGM2): 0.352
Engine Family: B Series
C Series
Required Mounting Capscrews:
M10 x 4, M8 x 4
Mounting Bolt Circle (MM):
50, 60

Engine Fan
Option FN9067

3912752

Fan, Engine

Page40

Remarks

Group No. 09.01

Fuel Pump Coupling

Page41

Option No. FP9040-01

Group No. 09.01

Fuel Pump Coupling

Ref
No.

Part Name

Part Number

Option No. FP9040-01


Req

Fuel Pump Coupling


Engine Family: B Series
Air Compressor Support @
185mm from FFOB: No
Fuel Pump Supports Provided:
Yes
Boost Control Provision: Yes
Engine Cylinders: 4
Structure Code: 02 EBM
Engine Design Phase: Current
Product
Advertised Speed Restriction
(<RPM): None
FP Gear Timing (deg. crank):
0 deg retarded
Fuel Pump Mfg/Model: Bosch A
Aspiration: Jacket Water
Aftercooled, Naturally
Aspirated, Turbocharged

Fuel Pump Coupling


Option FP9040-01

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

68139
3287750
3287752
3900628
3900635
3902662
3903990
3906619
3918536
3921556
3924346
3932321
***3678925
***3932320
3934636
3969697
3937123
3962431

Elbow, Male Adapter


Elbow
Brace, Fuel Pump
Support, Fuel Pump
Screw, Hexagon Flange Head Cap
Screw, Hexagon Flange Head Cap
Nut, Hexagon Flange
Screw, Hexagon Flange Head Cap
Plug, Pipe
Hose Flexible
Hose,
Cap, Tube
Tee, Female Branch
Connector, Male
Seal, O Ring
Connector, Male
Gear, Fuel Pump
Seal, O Ring
Stud
Spacer, Mounting

Page42

Remarks

1
1
1
2
2
4
2
1
1
1
1
1
1
1
1
4
2

M6 X 1.00 X 30
M10 X 1.50 X 60
M10 X 1.50
M10 X 1.50 X 20
1/8 NPT

M10
1/8 NPTF X M10 X 1.00

M10 X 1.50 ((Both Ends)) X 50

Group No. 05.21

Ref
No
No.

Part Number
FP97757-01

3928603

Option No. FP97757-01

Base Fuel Pump

Part Name

Req

Fuel Pump
Fuel Pump
Advertised HP: 110 @ 2200

Base Fuel Pump


Option FP97757-01

Pump, Fuel Injection

Page43

Remarks

Recon equivalent 3928603 RX

Group No. 05.19

Ref
No.

Part Number

Option No. FS9170-06

Fuel System Accessories

Part Name

Req

Lift Pump
Pump Style: Piston
Pump Stand Measured Flow
(LPH): 117.0 - 229.9
Pump Measured Flow (Pump
RPM):
) 1250
Fuel Inlet Size: 1/4-18 NPTF
Filter Location: #4 cylinder
Pre-Filter Provided: No
Restricted Fuel Pump Angle:
35 degree
Engine Design Phase: Current
Product
Solenoid Bracket Provision:
N
No
Fuel Cooler Plumbing
Provision: N/A
Restricted Fuel Pump: Bosch A
Cylinders: 4
Engine Family: B Series

Fuel System Accessories


Option FS9170-06

1
2
3
4
5
6
7

3900631
3914284
3939258
3916361
3963983
3936318
3917280

Screw, Hexagon Flange Head Cap


Spacer, Mounting
Spacer
Gasket, Cover Plate
Screw, Banjo Connector
Washer, Sealing
Pump, Fuel Transfer
Tube, Fuel Supply

Page44

Remarks

2
1
2
1
2
1
1

M8 X 1.25 X 25

M12 X 1.50 X 24
M12

Group No. 06.05

Ref
No.

Part Number

Option No. FS9170-01

PUMP,FUEL TRANSFER

Part Name

Req

PUMP,FUEL TRANSFER
Option FS9170-01

1
2
3
4
5
6
7

3900631
3914284
3939258
3916361
3963983
4988749
3917280

Screw, Hexagon Flange Head Cap


Spacer, Mounting
Spacer
Gasket, Cover Plate
Screw, Banjo Connector
Washer, Sealing
Pump, Fuel Transfer
Tube, Fuel Supply

Page45

2
1
2
1
2
1
1

Remarks
Lift Pump
Structure Code: 02 EBM
Pump Style: Piston
Pump Stand Measured Flow
(LPH): 117.0 - 229.9
Pump Measured Flow (Pump
RPM): 1250
Fuel Inlet Size: 1/4-18 NPTF
Filter Location: #4 cylinder
Pre-Filter Provided: No
Restricted Fuel Pump Angle:
35 degree
Engine Design Phase: Current
Product
Solenoid Bracket Provision:
No
Fuel Cooler Plumbing
Provision: N/A
Restricted Fuel Pump: Bosch
A
Cylinders: 4
Engine Family: B Series.
M8 X 1.25 X 25

Group No. 06.03

Fuel Plumbing

Page46

Option No. FT9969-05

Group No. 06.03


Ref
No.

Part Number

Option No. FT9969-05

Fuel Plumbing
Part Name

Req

Fuel Plumbing
Engine Cylinders: 4
High Pressure Tube ID.: 1.8
Fuel Pump Governor: RSV
Boost Control: With
Adaptable to Air Heater: Yes
Required Lifting Bracket
Orientation: Parallel to RFOB
Fuel Pump Manufacturer/Model:
Bosch A
Restricted Engine Aspiration:
Jacket Water Aftercooled,
Turbocharged
Aftercooler Water Supply Loc
from FFOB (mm): 256.5
Material: USIT

Fuel Plumbing
Option FT9969-05

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

4942278
3905307
3918188
3924726
***167157
***3916895
***3924723
3284575
3930837
3932151
***3282942
***3904711
***3917717
***3917746
3917746
***3919086
***3920854
***3920855
***3932147
***3932148
***3932149
***3932150

Seal, Banjo Connector


Screw, Banjo Connector
Washer, Sealing
Valve, Check
Ball, Check
Pin Roll
Pin,
Screw, Banjo Connector
Manifold, Fuel
Screw, Hexagon Flange Head Cap
Tube, Injector Fuel Supply
Brace, Tube
Brace, Tube
Brace, Tube
Isolator, Vibration
Brace, Tube
Screw, Captive Washer Cap
Screw, Captive Washer Cap
Tube, Injector Fuel Supply
Tube, Injector Fuel Supply
Tube, Injector Fuel Supply
Tube, Injector Fuel Supply

Page47

Remarks

4
4
2
1
1
1
1
1
4
1
1
5
3
12
1
4
1
1
1
1
1

M6 X 1.00 X 14.3
8.0 mm
M8 X 1.25 X 17.5

M8 X 1.25 X 50

M5 X 0.80 X 20
M5 X 0.80 X 35
#1 Cylinder
#2 Cylinder
#3 Cylinder
#4 Cylinder

Group No. 05.06

Fuel Shutoff Valve

Page48

Option No. FV9360-01

Group No. 05.06


Ref
No.

Part Number

Option No. FV9360-01

Fuel Shutoff Valve


Part Name

Req

Fuel Shutoff Valve


valve activation: Electrical
Structure Code: 02 EBM
engine design phase: Current
product
Voltage: 24 valve
manufacturer: Syncro-start
Solenoid Location: PumpInboard
Shutoff Valve Supplier:
Cummins
Solenoid Activation:
Activate To Run
Unique Characteristics:
Packard weather pack
connector-14 GA wire
Cylinders: 4
Compatible Shutoff Lever:
P/N 3934019 bolt-on governor:
No fuel pump
manufacturer/model:
Bosch "A" pump governor type:
RSV
Engine Family: "B" Series min
pull-in voltage (@ 250
degrees): 16.0volts DC
Includes pull coil timer.

Fuel Shutoff Valve


Option FV9360-01

1
2
3
4
5

3934021
3934022
3972266
3991132
3991168

Nut, Lock
Washer, Plain
Timer, Overcrank
Screw, Hexagon Head Cap
Solenoid, Fuel Pump

Page49

Remarks

1
1
1
2
1

Group No. 16.02

Ref
No.

Part Number

Option No. FW9828

Flywheel

Part Name

Req

Flywheel
Structure Code: 02 EBM
engine design phase: C
Current
product type: Flywheel
housing SAE size or type:
SAE 3

Flywheel
Option FW9828

1
2
3
4

3900269
3901395
3970976
***3905427
***3970718

Washer, Plain
Screw, Hexagon Head Cap
Flywheel
Gear, Flywheel Ring
Flywheel

Page50

Remarks

8
8
1
1
1

M12
M12 X 1.25 X 32

Group No. 17.06

Ref
No.

Part Number

Option No. LA9208

Engine Lifting Arrangement

Part Name

Req

Engine Lifting Arrangement


engine configuration: 4B

Engine Lifting Arrangement


Option LA9208

1
2
3

3908118
3910495
3944061

Bracket, Lifting
Screw, Hexagon Flange Head Cap
Screw, Hexagon Flange Head Cap

Page51

Remarks

1
1
1

M12 X 1.75 X 30

Group No. 07.05

COOLER,ENGINE OIL

Page52

Option No. LC9012-05

Group No. 07.05


Ref
No.

Part Number

Option No. LC9012-05

COOLER,ENGINE OIL
Part Name

Req

COOLER,ENGINE OIL
Option LC9012-05

1
2
3
4
5
6
7
8
9
10
11
12

3900632
3901445
3918427
3923334
3957543
3923333
3929792
3284164
3929457
3918428
4932124
3284170

Screw, Hexagon Flange Head Cap


Screw, Hexagon Flange Head Cap
Spring, Compression
Elbow, Male Adapter
Core, Cooler
Connector, Male
Gasket, Filter Head
Plug, Threaded
Seal, O Ring
Plunger, Prs Regulator
Gasket, Oil Cooler Core
Cover, Lub Oil Cooler

Page53

13
1
1
1
1
1
1
1
1
1
1
1

Remarks
Lube oil cooler
Structure Code: 02 EBM
Cylinders: 4 cooler type:
Plate mounting
position/location:
Remote chief engineer
approval required: Yes
filter material: Cellulose
Unique Characteristics:
Elbow Connections
Engine Families: "B" Series
Restricted Aspiration:
Turbocharged
Jacket water aftercooled
pressure relief set 65 PSI.
This option does not provide
adequate clearance for a non
return valve which
Provides oil starvation
protection for
Turbocharger bearing during
engine start-up.
start up
M8 X 1.25 X 35
M8 X 1.25 X 45

Group No. 07.03

Full Flow Oil Filter

Page54

Option No. LF9014-06

Group No. 07.03


Ref
No.

Part Number

Option No. LF9014-06

Full Flow Oil Filter


Part Name

Req

Full Flow Oil Filter


Option LF9014-06

1
2
3
4
5
6
7
8
9

3937743
3923357
S 167 A
3901249
3924567
3916459
3919377
3914506
3937746

Cartridge, Lub Oil Filter


Head, Lub Oil Filter
Screw, Hexagon Head Cap
Screw, Hexagon Flange Head Cap
Connector, Male
Hose Flexible
Hose,
Hose, Flexible
Bracket, Filter
Decal

Page55

1
1
2
2
2
1
1
1
1

Remarks
Full Flow Oil Filter
Structure Code: 02 EBM
Engine Design Phase: Current
Product
Filter Length (mm): 175.01
CPE Approval Required: Yes
Mounting Location: Remote
Hose 1 Ends:
Straight/straight
Hose 1 Quantity: 1
Hose 1 Length (mm): 850
Hose 2 Ends: Straight/90
degree
Hose 2 Quantity: 1
Hose 2 Length (mm): 1300
Mtg Stud for Shipping
Required in Exh Mnfld: No
Engine Family: B Series
Cylinders: 4, 6
Aspiration: Charged Air
Cooled,
Jacket Water Aftercooled
Aftercooled,
Naturally Aspirated,
Turbocharged.
Cummins Filtration P/N LF3959
Buy From Cummins Filtration
1/4 - 20 X 7/8"
M12 X 1.75 X 25

Group No. 07.02

Oil Level Gauge

Page56

Option No. LG9003-04

Group No. 07.02


Ref
No.

Part Number

Option No. LG9003-04

Oil Level Gauge


Part Name

Req

Oil Level Gauge


Family: "B" Series
Cylinders: 4
Supplier: Cummins
Oil Pan High Limit (qt): 10
Oil Pan Low Limit (qt): 8
Oil Pan Sump: Rear
Entry Location From FFOB
(mm): 408.0
Power Angle (Deg): 0
Engine Tilt (Deg): 0
Pull Direction: Horizontal
Functions With Air
Compressor: Yes
Tube Termination Side: Fuel
Pump Side
Handle Horizontal From
Crank CL: TBD
Handle Vertical From Crank
CL: TBD
Handle Horizontal From
FFOB: TBD
Functions With Balancer: No
Restricted Breather Type:
Open

Oil Level Gauge


Option LG9003-04

1
2
3
4
5
6
7
8
9

3909395
3900240
3925883
3900955
3905799
3905802
3280885
3905804
3933364

Clamp, Spring Hose


Nut, Regular Hexagon
Screw, Hexagon Flange Head Cap
Plug, Expansion
Tube, Oil Gauge
End, Oil Gauge Tube
Tube, Oil Gauge
Brace, Tube
Dipstick

Page57

Remarks

2
1
1
1
1
1
1
1
1

1/2" ID
M8 X 1.25
M8 X 1.25 X 16

Group No. 07.06

Lubricating Oil Pump

Ref
No.

Part Name

Part Number

Option No. LP9062-01

Req

Lubricating Oil Pump


Option LP9062-01

1
2

3900677
4939587

Screw, Hexagon Head Cap


Pump, Lubricating Oil

Page58

4
1

Remarks
Lubricating Oil Pump
Structure Code: 02 EBM
engine design phase: Current
product pump drive: Noncrank concentric body
material: Cast iron body
fflow rate at pump speed (G
(GPM
at RPM) 2.7 at 750 gear type:
Steel HCR gear piston cooling
method: Saddle jet
Engine Families: "B" Series
cylinders - engine
aspiration: 4 - charge air
cooled, 4 - jacket water
aftercooled
aftercooled, 4 - sea water
aftercooled, 4 - turbocharged
M8 X 1.25 X 30

Group No. 01.08

Cylinder Block Cover

Ref
No.

Part Name

Part Number

3905369

Cylinder Block Cover


Option OB9000
Plug, Expansion

Page59

Option No. OB9000

Req

Remarks
Plug for use when no side
oil is specified.

Group No. 01.08

Cylinder Block Cover

Ref
No.

Part Name

Part Number

Option No. OB9704

Req

Cylinder Block Cover Adapter


Oil Fill Location: Not Fuel
Pump Side
Air Compressor Support
Provided: No
CPR Rear Support Location:
None
Fasteners Provided: Yes
CPR Oil Drain Provision: No

Cylinder Block Cover


Option
OB9704
p

3900958

Plug, Expansion

Page60

Remarks

Group No. 07.01

Oil Pan

Page61

Option No. OP9004-04

Group No. 07.01


Ref
No.

Part Number

Option No. OP9004-04

Oil Pan
Part Name

Req

Oil Pan
Engine Family: B Series
Cylinders: 4
Sump Style: Standard
Sump Location: Rear
Oil Pan Material: Stamped
Steel
Drain Location: Exhaust
Manifold side
Pan High Capacity (qt): 10
(9.461 l)
Pan Low Capacity (qt): 8
(7.569 l)
Pan Front Up Angularity
(deg): 45
Pan Front Down Angularity
(deg): 45
Pan Side To Side Angularity
(deg): 45
Oil Pan Type: Non-isolated

Oil Pan
Option OP9004-04

1
2
3
4
5
6
7
8

3905206
3938157
3900630
3901049
3920773
3924147
3902425
3924148

Connection, Oil Suction


Gasket, Flange
Screw, Hexagon Flange Head Cap
Pan, Oil
Washer, Sealing
Plug, Threaded
Washer, Sealing
Plug, Threaded

Page62

Remarks

1
1
1
1
1
1
1
1

M8 X 1.25 X 20
M18
M18 X 1.50
M22
M22 X 1.50 X 14

Group No. 07.01

Ref
No.

Part Number

Option No. OP9704-04

Oil Pan Mounting

Part Name

Req

Oil Pan Mounting


Engine
Family:
g
y B Series
Cylinders: 4
Bedplate Capability: Without
Required Oil Pan Material:
Stamped Steel
Structure Code: 02 EBM
Oil Pan Type: Non-Isolated
For Internally Cast Oil
Suction Tube: No

Oil Pan Mounting


Option
OP9704-04
p

1
2
3

3938162
3900630
3920400

Gasket, Oil Pan


Gasket
Screw, Hexagon Flange Head Cap
Screw, Hexagon Flange Head Cap

Page63

Remarks

1
2
28

M8 X 1.25 X 20
M8 X 1.25 X 21

Group No. 01.07

Ref
No.

Part Number

Option No. PP2351-02

Camshaft

Part Name

Req
Camshaft

Camshaft
Option PP2351-02
1
2
3
4
5

3926806
***3902332
***3927155
***3900227
***3929028
***3929885

Camshaft
Key, Plain Woodruff
Support, Camshaft Thrust
Screw, Hexagon Head Cap
G
Gear, C
Camshaft
h f
Camshaft

Page64

Remarks

1
1
1
2
1
1

M8 X 1.25 X 22

Group No. 01.04

Connecting Rod and Piston

Page65

Option No. PP2351-09

Group No. 01.04


Ref
No.

Part Number

Option No. PP2351-09

Connecting Rod and Piston


Part Name

Req

Remarks
Connecting Rod and Piston

3928677
***4943979
*****4943978
4943978
*****4891178
*****4891179
***3969562
***4893693
***3802747
*****3928673
*****3920691
*****3802421
***3934047

Connecting Rod and Piston


Option PP2351-09
Piston, Engine
Rod, Engine Connecting
Rod, Engine Connecting
Bushing
Screw, Connecting Rod Cap
Bearing, Connecting Rod
Bearing, Connecting Rod
Kit, Engine Piston
Piston, Engine
Ring, Retaining
Set, Piston Ring
Pin, Piston

3806219
***3930450
***3920691
***3802421

Kit, Engine Piston


Piston, Engine
Ring, Retaining
Set, Piston Ring

A/R
1
2
1

TBD
***3930451

Kit, Engine Piston


Piston, Engine
Piston

A/R
1

Grade C

3802764
***3928674
***3920691
***3802422

Kit, Engine Piston


Piston, Engine
Ring, Retaining
Set, Piston Ring

A/R
1
2
1

0.50 mm Oversize
Serviced as 3802764

Kit, Engine Piston


Piston, Engine
Ring, Retaining
Set, Piston Ring

A/R
1
2
1

1.00 mm Oversize
Serviced as 3802765

7
8

3802765
***3928675
3928675
***3920691
***3802423

4
4
4
4

4932375
4932376
4932377
4932378

Bearing, Connecting Rod


Bearing, Connecting Rod
Bearing, Connecting Rod
Bearing, Connecting Rod

A/R
A/R
A/R
A/R

0.25 mm Oversize
0.50 mm Oversize
0.75 mm Oversize
1.00 mm Oversize

5
5
5
5

4892795
4892796
4892797
4892798

Bearing, Connecting Rod


Bearing, Connecting Rod
Bearing, Connecting Rod
Bearing, Connecting Rod

A/R
A/R
A/R
A/R

0.25 mm Oversize
0.50 mm Oversize
0.75 mm Oversize
1.00 mm Oversize

1
2
3
4
5
6
7
8
9
6
7
8

7
8
6

Page66

1
4
1
1
2
4
4
4
1
2
1
4

Standard
Standard
Standard
Serviced as 3802747
Standard

Serviced as 3806219
Standard

0.50 mm Oversize

1.00 mm Oversize

Group No. 06.01

Ref
No.

Option No. PP2351-01

Injector

Part Number

Part Name

1
2

3802677
***3903380
***3909356

Injector
Option PP2351-01
Kit, Injector
Seal, Banjo Connector
Seal, Rectangular Ring

***3929490

Injector

Page67

Req

Remarks
Injector

4
1
1

Recon Equivalent 3802677 RX

Serviced as 3802677

Group No. 02.01

Cylinder Head

Page68

Option No. PP97173-06

Group No. 02.01


Ref
No.

Option No. PP97173-06

Cylinder Head

Part Number

Part Name

Req

Cylinder Head
Engine Family: B Series
Engine Design Phase: Current
Product
Cylinder: 4
Swirl: Low
MFLD Pressure to Lift EXH
Valve (PSI): 36
Notched Head: No
Cylinder Head Material: Cast
Iron
Cylinder Head Valve Material:
Standard
Exhaust Manifold Type: Dry
Aftercooler Water Supply Tap
From FFOB (mm): 256.5
forward
Valve Seat Inserts: No
Valve Bridge Scalloping: No
Compression Brake Mounting
Hardware: No
Aspiration: Jacket Water
Aftercooled

Cylinder Head
Option PP97173-06

1
2
3
4
10
5
11
5
6
7
8
9
12
13
14

3967460
***3966448
*****3812092
*****3906619
*****3008468
*****3802355
3802355
*******3920867
*******3900250
*****3802356
*******3920868
*******3900250
*****3932453
*****3935038
*****3957912
*****3957912
3920779
3920780
3934712

Head, Cylinder
Head, Cylinder
Plug, Expansion
Plug, Pipe
Plug, Pipe
Valve, Intake
Valve, Intake
Collet, Valve
Valve, Exhaust
Valve, Exhaust
Collet, Valve
Spring, Valve
Retainer, Valve Spring
Seal,, Valve Stem
Seal, Valve Stem
Screw, Hexagon Flange Head Cap
Screw, Hexagon Flange Head Cap
Tube, Aftercooler

Remarks

1
1
3
1
5
4
4
8
4
4
8
8
8
4
4
4
10
1

1/8 NPT
1/2 NPT
Serviced as 3802355

Serviced as 3802356

M12 X 1.75 X 70
M12 X 1.75 X 120

$Service Parts
15
16

3925176
3925177

Insert, Valve
Insert, Valve
Insert

Exhaust
Intake

17

3904408

Guide, Valve Stem

18

3904409

Guide, Valve Stem

19

3906206

Guide, Valve Stem

Thick Wall 60.50mm Long


intake
Thick Wall 51.75mm Long
exhaust
Thin Wall Can be Used on
intake and exhaust

Page69

Group No. 02.01

Ref
No.

Part Number

Option No. PP97300

Cylinder Head

Part Name

Req

Cylinder Head Mounting


Structure Code: 02 EBM
Engine Family: B Series
Engine Cylinders: 4
Gasket Material: Standard

Cylinder Head
Option PP97300

3283569

Gasket Cylinder Head


Gasket,

Page70

Remarks

Group No. 10.05

Turbocharger

Page71

Option No. PP97306-01

Group No. 10.05


Ref
No.

Part Number

Option No. PP97306-01

Turbocharger
Part Name

Req

Turbocharger
Engine Family: B Series
Engine Design Phase: Current
Product
Turbocharger Location: HMRO
Turbocharger Type: Wastegate
Wastegate Pressure Setting
(BAR): 0.001
Turbo Model: HX30W
Fixed Compressor Outlet
Engine Cylinders: 4
Engine Aspiration: Jacket
Water Aftercooled
Turbine Exhaust Outlet Type:
Half Marmon
Actuator Position: High

Turbocharger
Option PP97306-01

1
2
3
4
5

3592122
***3592121
***3519807
***3709861
3818823
3818824

Turbocharger
Turbocharger
Gasket, Turbocharger
Gasket, Turbocharger
Stud
Nut, Hexagon Flange

1
1
1
4
4

Page72

Remarks

Serviced as 3802906
Cummins Equiv. 3914388
Cummins Equiv. 3901356
M10 X 1
1.5-6G
5 6G Both Ends
M10 X 1.50

Group No. 01.07.2

Ref
e
No.

Part Number

Option No. PP97634

Camshaft Gear

Part Name

Req

Camshaft Gear
Structure Language: 02 EBM
Camshaft Gear Material:
Steel
Camshaft Gear Design: Onepiece
Engine Family: B Series
Engine Cylinders: 4

Camshaft Gear
Option PP97634

3929028

Gear, Camshaft

Page73

Remarks

Group No. 13.05.1

Ref
No.

Part Number

Option No. SM9746-02

Starter Motor Mounting

Part Name

Req

Starter Motor Mounting


Option SM9746-02

1
2

3968471
3931603

Screw, Twelve Point Cap


Gasket, Starter

Page74

2
1

Remarks
Starter Mounting
Clutch Type: Wet
Mounting Capscrew or Nut
Size: M10
Required Pilot Bore (mm):
88.9
Spacer Thickness (mm): 0.0
Structure Code: 02 EBM
Mount Component: Non-Oil
Seal
Engine Families: B Series
Starter Mount SAE: SAE #1 2 Bolt 180 degree.
M10 X 1.50 X 35

Group No. 08.05

Ref
e
No.

Part Number

Option No. SP9021

Fan Pilot Spacer

Part Name

Req

Fan Pilot Spacer


Spacer Thickness (MM): 50.80
Spacer Type: Spacer
Fan Pilot Diameter (MM): 25.4
Engine Family:
B Series
C Series
Mounting Bolt Circle (MM): 60

Fan Pilot Spacer


Option SP9021

3910130

Spacer, Fan Pilot

Page75

Remarks

Group No. 13.05

Ref
No.

Part Number

Option No. ST9247

Starting Motor

Part Name

Req

Starting Motor
Mfg: Nippondenso
Volt: 24
Model/Type: R4.5
Dia Pitch: 8/10
Mt SAE: SAE #1-2 Bolt 180
Over-Crank Protection
Provided: No
Cummins Nameplate: With
Engine Family: "B" Series
Private Branded
Jump Start Protection: Yes

Starting Motor
Option ST9247

3957593

Motor Starting
Motor,

Page76

Remarks

Group No. 10.06.1

LOCATION,TURBOCHARGER

Page77

Option No. TB9397-09

Group No. 10.06.1


Ref
No.

Part Number

Option No. TB9397-09

LOCATION,TURBOCHARGER
Part Name

Req

Turbocharger Location
Engine Family: B Series
Cylinders: 4
Exhaust Outlet Location:
HMRO

LOCATION,TURBOCHARGER
Option TB9397-09

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

3008468
3033033
3278499
3944593
3901635
3901447
3906619
3909394
3910778
3970404
3927154
4947109
3930837
3931264
3938153
3931997

Plug, Pipe
Clamp, Hose
Washer, Plain
Screw, Hexagon Flange Head Cap
Manifold, Exhaust
Screw, Hexagon Flange Head Cap
Plug, Pipe
D
Draincock
i
k
Decal
Hose, Plain
Gasket, Exhaust Manifold
Aftercooler
Screw, Hexagon Flange Head Cap
Gasket, Connection
Gasket, Int Manifold Cover
Connection Air Crossover
Connection,

Page78

Remarks

1
2
2
8
1
2
1
1
1
1
4
1
6
1
1
1

1/2 NPT
2 - 2 1/2 in
M10 X 1.5 X 65
M8 X 1.25 X 75
1/8 NPT

Group No. 08.07

Thermostat Housing

Page79

Option No. TH9001-04

Group No. 08.07

Thermostat Housing

Ref
No.

Part Name

Part Number

Option No. TH9001-04


Req

Thermostat Housing
Structure Code: 02 EBM
thermostat bore: 54.10
outlet type/OD (mm): 45.0
outlet direction: Vertical
bracket direction:
Vertical/forward airation
method: Non-vented tappings
for belt tensioner: No
engine design phase: Current
product
Engine Families: "B" Series

Thermostat Housing
Option TH9001-04

1
2
3
4
5

3285102
3923331
3900632
3926972
3903757

Housing, Thermostat
Gasket, Thm Housing Cover
Screw, Hexagon Flange Head Cap
Screw, Hexagon Flange Head Cap
Bracket, Lifting

Page80

Remarks

1
1
1
2
1

M8 X 1.25 X 35

Group No. 10.06.2

Turbocharger Plumbing

Page81

Option No. TP9730-08

Group No. 10.06.2


Ref
No.

Part Number

Option No. TP9730-08

Turbocharger Plumbing
Part Name

Req

Turbocharger Plumbing
Structure Code: 02 EBM
Engine Cylinders: 4
Engine Family: B Series
Turbo Exhaust Location: HMRO
Oil Filter Mounted Location: Remote
Manifold Type: Dry
Turbo Supply Line Routing:
Outboard
Block Drain Location: Front
Drain
Fuel Type: Diesel
Bearing Housing Manfacturer:
H
Holset
l t
Turbo Drain Line Type: flexible

Turbocharger Plumbing
Option TP9730-08

1
2
3
4
5
6
7
8

3900630
3916289
3919687
***3037236
***3284244
3284244
3924389
3934084
***3928624
***3934091
3937706

Screw, Hexagon Flange Head Cap


Hose, Flexible
Connector, Female
Seal, O Ring
Connector Female
Connector,
Washer, Sealing
Connection, Turbocharger Oil Drain
Seal, O Ring
Connection, Turbocharger Oil Drain
Gasket, Oil Drain

Page82

Remarks

2
1
2
1
1
2
1
2
1
1

M8 X 1.25 X 20

7.2 mm

Replace With 5264569

Group No. 03.01.1

Ref
No.

Part Number

Option No. VC9001-06

Valve Cover

Part Name

Req

Valve Cover
family: "B" Series
Cylinders: 4
Oil Fill Cylinder: Cylinder
1 noise supression provision:
No
Structure Code: 02 EBM
studded capscrew location:
None

Valve Cover
Option VC9001-06

1
2
3
4
5
6
7

3930906
3935449
3907049
3928404
3928405
4945762
***3936876
3936876
***4962608

Gasket, Valve Cover


Isolator, Noise
Screw, Hexagon Flange Head Cap
Cover, Valve
Cover, Valve
Cap, Filler
Seal, Rectangular Ring
Cap, Filler

Page83

Remarks

4
4
4
3
1
1
1
1

M8 X 1.25 X 21

Group No. 10.01.1

Aftercooler Plumbing

Page84

Option No. WA9739-06

Group No. 10.01.1


Ref
No.

Part Number

Option No. WA9739-06

Aftercooler Plumbing
Part Name

Req

Aftercooler Plumbing
Exhaust Manifold Type: Dry
Restricted Alternator
Moutning: N/A
Exhaust Connection: N/A
Works Only with Rear
Expansion Tank: N/A

Aftercooler Plumbing
Option WA9739-06

1
2
3
4
5
6
7

3907167
3937613
4940670
4992989
3933606
3934720
3928909

Coupling, Plain Hose


Clamp, Hose
Hose, Plain
Tube, Aftercooler
Tube, Aftercooler
Hose, Elbow
Hose, Elbow

1
8
1
1
1
2
1

Page85

Remarks

Group No. 08.13.1

Ref
No.

Part Number

Option No. WH9010-02

Engine Vent Plumbing

Part Name

Req

Option Type: Engine Vent


Water Supply Tap Location:
Cylinder Head Top FrontInboard
Size: 1/2-14
1/2 14 NPTF Straight
Customers Hose Connection:
3/8 In. ID
Cooling system vent
arrangement with check valve
for plumbing to radiator top
tank.

Engine Vent Plumbing


Option WH9010-02

1
2
3
4

3935152
***3922503
3922503
***3935153
***3935182
***3935183

Valve, Check
Coupling, Plain Hose
Bushing, Reducing Pipe
Plunger, Check Valve
Bushing

1
1
1
1
1

Page86

Remarks

Group No. 08.07.1

Ref
N
No.

Part Number

Option No. WI9002-02

Water Inlet Connection

Part Name

Req

Water Inlet Connection


Structure Code: 02 EBM
Engine Family: B Series

Water Inlet Connection


Option WI9002-02

1
2
3

3934878
3901757
3906697

Connection, Water Inlet


Screw, Hexagon Flange Head Cap
Seal Rectangular Ring
Seal,

Page87

Remarks

1
3
1

M10 X 1.50 X 75

Group No. 08.07.1

Ref
No.

Option No. WI9701

Water Inlet Connection

Part Number

Part Name

Req

Water Inlet Connection


Option WI9701
1

3008468

Plug, Pipe

Page88

Remarks
Plugs for use in water inlet
connection to be used without
water
ater cooled e
exhaust
ha st manifold
1/2 NPT

Group No. 08.01

Ref
No.

Part Number

Option No. WP9033-02

Water Pump

Part Name

Req

Water Pump
Option
WP9033-02
p

1
2
3

3093730
3286277
***3906698
***3285411

Screw, Hexagon Flange Head Cap


Kit, Water Pump
Seal, Rectangular Ring
Pump, Water

Page89

2
1
1
1

Remarks
Water Pump
Pulley
y Type:
yp Hardened
Pulley Diameter (mm): 88.00
Engine Design Phase:
Current Product
Unique Characteristics:
Revised Weep Chamber
Restricted Application:
Automotive, Construction
Engine Family: "B" Series
P/N 3903297 O
O-ring
i S
Seall iis
interchangable with P/N
3906698
TCL may use P/N
3900227 in place of
P/N 3941981.
KCEC may use
P/N 3283603 in place of
P/N 3285411
3285411.
M8 X 1.25 X 25
Recon Equivalent 3286277 RX
Serviced as 3286277

Group No. 08.01

Ref
No
No.

Part Number

Option No. WP9617-01

Water Pump

Part Name

Req
q

Water Pump
Pulley Type: Standard
Structure Code: 02 EBM
pulley diameter (mm): 88.00
engine design phase: Current
product
Unique Characteristics:
Useable with all belt
tensioners
Engine Family: "B" Series

Water Pump
Option WP9617-01

1
2
3

3093730
3286278
***3906698
***3285414

Screw, Hexagon Flange Head Cap


Kit, Water Pump
Seal, Rectangular Ring
Pump,
p Water

Page90

Remarks

2
1
1
1

Recon Equivalent 3286278 RX


Serviced as 3286278

Group No. 11.01.1

Ref
No.

Part Number

Option No. XS9009-01

Exhaust Outlet Connection

Part Name

Req

Exhaust Outlet Connection


Structure Code: 02 EBM
Engine Family: "B" Series
Exhaust Manifold Type: Dry
Connection Orientation:
Clamp Only mounting flange to
turbocharger: 1/2 Marmon
Turbocharger Type: N/A
Restricted Cylinders: 4,6
Restricted Aspiration: N/A

Exhaust Outlet Connection


Option XS9009-01

3903652

Clamp, V Band

Page91

Remarks

Group No. 17.02


Ref
No.

Part Number

SERVICE GASKET SET


Part Name

Req

Remarks

SERVICE GASKET SET

3802375-01
3802375 01
***154916
***3283767
***3804899
***3901020
***3902425
***3903475
***3905595
***3906696
***3906697
***3906698
***3908096
***3912473
***3913994
***3915772
***3915800
***3916042
***3920773
***3928759
***3929751
***3929792
***3933261
***3939355
***3934486
***3937214
***3938156
3938156
***3938157
***3938159
***3938162
***3939258
***3942914
***3942915

Set, Lower Eng Gasket


Gasket, Hydraulic Pump
Gasket, Push Rod Cover
Kit, Front Seal Service
Nozzle, Piston Cooling
Washer, Sealing
Seal, Rectangular Ring
Gasket, Timing Pin Housing
Seal, Rectangular Ring
Seal, Rectangular Ring
Seal, Rectangular Ring
Gasket, Cover Plate
Seal, Rectangular Ring
Seal, O Ring
Seal, Rectangular Ring
Seal, Rectangular Ring
Gasket, Hydraulic Pump
Washer Sealing
Washer,
Seal, Grommet
Gasket, Accessory Drive Cover
Gasket, Filter Head
Shield, Dust
Gasket,Fuel Pump
Rr Crankseal Serv Kit
Nozzle, Piston Cooling
Gasket, Gear Housing
Gasket, Flange
Gasket, Rear Cover
Gasket, Oil Pan
Gasket, Cover Plate
Gasket, Oil Cooler Core
Gasket, Filter Head

Page92

1
1
1
1
4
2
1
1
1
1
1
1
1
1
1
1
1
1
6
1
1
1
1
1
4
1
1
1
1
1
1
1

Contains Debris Shield


M22

M18

Group No. 17.02


Ref
No.

Part Number

SERVICE GASKET SET


Part Name

Req

Remarks

SERVICE GASKET SET

4089648
***3283333
***3900808
***3901356
***3902425
***3903380
***3906694
***3906773
***3910824
***3912220
***3918188
***3919358
***3923261
***3923331
***3927154
***3930906
***3935449
3935449
***3936876
***3937142
***3937706
***3938153
***3957912
***3283336

STANDARD THICKNESS
Set, Upper Eng Gasket
Gasket, Cylinder Head
Seal, Injector
Gasket, Turbocharger
Washer, Sealing
Seal, Banjo Connector
Seal, Rectangular Ring
Washer, Sealing
Seal, O Ring
Gasket, Exhaust Outlet Connection
Washer, Sealing
Sleeve, Injector
Seal, Injector
Gasket, Thm Housing Cover
Gasket, Exhaust Manifold
Gasket, Valve Cover
Isolator Noise
Isolator,
Seal, Rectangular Ring
Seal, Injector
Gasket, Oil Drain
Gasket, Int Manifold Cover
Seal, Valve Stem
Gasket, Cylinder Head

Page93

1
1
4
1
1
4
1
1
4
1
2
4
4
1
4
4
4
1
4
1
1
8
1

Holset P/N: 3709861


M22

8.0 mm

Replace With 5264569

0.25mm Oversize

Cummins Inc.
Inc

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