CNCMILLINGMACHINETROUBLESHOOTING
[Link]
No
Trouble
Noisefortool
changing
1.
2.
3.
4.
1.
2.
3.
Cant change the 4.
Tool
tool
magazine(
5.
(Umbrella
6.
type)
Toolnumberin
chaos
Toolmagazine
keeprotation
Solution
1.
2.
Checktheairpressure
Checkthemillingchuckpullstudmodel
Checkthecylindricaltravel
Checktheoilinput.
Checktheairpressure
Check the tool magazine manually, if cant move, check
thecircuitbreaker
Checkiftoolmagazinemotorphaseisrightornot
Check if the limit switch of tool loosening is in right
position
Checkifthesensorswitchisrightornot
Checkifthetoolsishitorthereferencepointischanging,
adjust3axisparameteraccordingtoP2038(MITSUBISHI)
orP1241(FANUC).
Checkifthemotorphase
Resetthetoolmagazine,andreperformtheprocedure.
[Link]
[Link] FeedRateknobas0underHANDWHEELmodel,press
Toolmagazinenot
RESETtogetthetoolmagazineback.
drawingback.
1. Checktheairpressure
2. Checkthemillingchuckpullstudmodel
Noisefortool
3. Checkthecylindricaltravel
changing
4. Adjustthesecondreferenceposition,spindlepositioning
angle,spindletoolpositioning,spindletoolswitch
positioningetc.
[Link]
Trouble
[Link],ifcantmove,checkthe
Shoot
circuitbreaker
(Arm
[Link]
type)
Cantchangethe [Link]
tool
[Link]
[Link],adjustthearmscrewtoZEROpoint,
whenthepoweronisok.
Toolmagazinenot [Link] FeedRateknobas0underHANDWHEELmodel,press
drawingback.
RESETtogetthetoolmagazineback.
1. [Link],usethehandwheelrotatetheaxisto
Overlimited
reversedirection.
2. Checkifthelimitswitchisbroken.
1. Checkthelimitswitchisrightsetinthesoftwareornot
Cantbacktozero
Axis
1 AdjustorreplacetheZEROblockorSWITCH
Trouble
[Link],
[Link]
NoiseforAxis
[Link] it is from Z axis, check it is loosen for the hammer and
guide way is loosen or not. Check if the hammer chain and
guidewheeliswearingornot.
1. Lubricatethespindlebelt
Spindle
SpindleNoise
2. Adjustthebelttension
Trouble
3. Replacethespindlebeltorspindle.
1. Checkifthecoolantliquidisenoughornot.
2. Inputwatertoexcludetheairinsidethecoolantank
Coolant
3. Checkthepowersequence.
pump
Cantdrain
4. Checkthethermalrelay
trouable
5. Replacethecoolant
1. Checkifthelubricationoilisenoughornot.
2. Checktheoilfilter
LubricationpumpTrouble
3. CheckiftheoilisSHELLTONA68orequalone
4. Adjustorreplacethevalve.
5. Replacethepump.
[Link]
AlarMCode
[Link]
OVERTRAVE
[Link]
Emergencystop
CheckifX8.4iswrittenornot.
Axisnothome
[Link]
MachineAlarm
Usehandwheelmoveaxisbackhome.
Systemalarming,checkmanualfor
FANUC/MITSUBISHI
[Link]
Lubricationoilalarm
Inputtheoilorreplacethepump
[Link]
Lowairpressure
[Link]
SpindleoilCoolant
Checkairpressure
Inputspindlecoolantoilorreplacethe
oil.
[Link]
PRESSURELOW
OilpressureLowChose
function
Inputoil
[Link]
Choosethehigh/Lowspeed
incorrectly
Adjustthesensorswitch.
[Link]
[Link]
[Link]
[Link]
[Link]
OL
[Link]
[Link]
[Link]
ORIENTATION
[Link]
Explnation
Axislimitover
Batteryalarm
ToolMagazinebackhome
signalcannotbe
foundChoosefunction
Toolmagazinemotorisover
loaded
Coolantmotoroverloaded
Checkchipconveyormotor
overloaded
Tcodeerror
Spindleisnotpositioned
ThearmisNOTinmiddle
position
Solution
[Link]
Replacebattery
Checkthesensorswitch
Checkthethermalrelayinsidethe
electriccabinet
Checkthethermalrelayinsidethe
electriccabinet
Checkthethermalrelayinsidethe
electriccabinet
CheckTcode
MoveZaxisdownwardmanuallyuntilthe
alarmdisappear
Movethearmmanually
[Link] Nosignalforthearm
Checkifthesensorsarebrokenornot
[Link]
POSITION
Checkifthe2ndhomepointofZaxis
signalF96.2isrightornot
ZaxiscantreachATC
Toolmagazineisnot
positionedandcouldnotget
thesensorsignal
[Link]
forward/backwardrotationbyhandto
seeifthealarmcanbeelimated,if1027
alarmappears,operatethemagnetic
valvebyhand,androtatethetool
magazinebyhandtoo,theneliminatethe
alarm.
[Link]
not
Cannotfindthetoolnumber
Pleaseretidythetoolnumber
Toolcolletscannotgodown
Checkthecircuit
1023.ARM90ERROR
Arm90degreeerror
Replacethesensor
[Link]
UNCLAMP
Toolunclamp
Checkthelimitswitchoftoolloosen
1026.ARM270ERROR
Arm270degreeError
Checkthesensorswitch
[Link]
INPOSITION
[Link]
FOUND
[Link]
DOWN
[Link]
[Link]
[Link]
[Link]
ERROR
Toolcolletscannotgo
upward
ArmJOGmodeerror
Toolisnotclampwell
Restartthecontroller
Checkthelimitswitch
Armhomepointerror
Checkthesensorswitch
Checksensorswitchandcircuit
[Link]
ATClimiterror
[Link]=SP
TCODE=Spindletool
[Link]
Doorisnotclose
[Link]/clamp
cantestthesignalatthesametime,
adjustthelimitposition.
ResetthetoolmagazinewhenTcodeis
notequaltospindletool
Shutthedoor
2001.4AXISCLAMP
The4thaxisisnotclamped
Clampthe4thwell
Machinemodel
NetWeight
MainPower CircuitBreaker
KG
VMC540
3500
10KVA
40A
10mm
VMC650
4500
15KVA
40A
10mm
VMC850
5300
15KVA
40A
10mm
VMC960
4000
15KVA
40A
10mm
VMC1060
8000
20KVA
60A
16mm
VMC1150
7000
20KVA
60A
16mm
VMC1270
10000
20KVA
60A
16mm
VMC1370
12000
35KVA
100A
25mm
VMC1580
15000
35KVA
100A
25mm
VMC1690
18000
35KVA
100A
25mm
VMC1890
18000
35KVA
100A
25mm
[Link]
Powerlinediameter
[Link]
4.1MachinesElectricFunction
1CircuitBreakersareusedasmachinesoverloadandcircuitshortprotect.
2) Softlimitandmechaniclimithasbeensetonthemachine.
4.2 EverydayMaintenance
As we required in Permeable, only electrician is allowed to do repair and maintain job for this
machine.
Andthemachineshouldmeetwithrequirementsbelow:
1) Checkelectronicoilpumptoseethatiflubricationoilisneeded.
2) Check Oily water separator to see if the oil is enough or not.(If the oil falls below the
indication,moreoilisneeded)7TI
3) Checkthatifspindlehuffisnormalornot.
4) Cleanthespindlewithsoftcloth,andlubricateitwith68#oil.
5) CleaneverypartsofATCclearly.
6) Cleaneverybladetool.
7) Cleanalltheblocksandlimitswitchonthemachine.
8) Drainhydrosphereintheoilywaterseparator.
9) Keeptheworkingareaclean.
10) Cleaneverydustantiwindoweveryday.
11) Check circuit breaker, contactor, relay, servo drive module etc. check if electric wire is
loosenedornot.
12) Groundedsystemmustbecloselyandconstantly.
13) Makesurethatfanandspindleheatexchangerworkswell,orelseitwillcausedamageto
electriccomponents.
4.3 EveryweekMaintenance
1) Cleanthefilternetofoilwaterseparatorandheatexchanger.
2) CleanthetoolcoverofAutoToolChanger.
3) Checkandcleanlimitswitch
4) Checkifallwarninglabelsareclearornot.
4.4CheckEveryThreeMonths
1) Cleanorrefreshthelubricationoilandoilsuckfilternet.
2) Checkparametersofeveryaxis.
4.5CheckEverySixMonths
1) Cleanorrefreshthelubricationoilandoilsuckfilternet.
2) Checkparametersandoriginofeveryaxis.
3) Checkthatifeveryscrapeiswearableornot.
4) Check if every servo motor and spindle runs in normal, if so contact manufacturer
immediately.
5) Checklubricationand
6) Checkandadjustthelevelingofthemachine.
4.6CheckEveryyear
1)Checktheverticalityofeveryaxis,andadjustit.
2)Checkiflubricationoilpipeisgoodornot.
Warning:
1. OnlyprofessionaloperatorsareallowedtorepairtheAutoToolChanger.
2. Othersshouldbefarawayfromworkingarea.
