R-22 HEAT PUMP. MODELS: 13 SEER - YMB / HC3A / HL3A SERIES. eee 1.5TO 5 TONS 5003200 B88! 0306/7 OUTDOOR sPLIT-sysTem (2) {MB 048 UA (S) woe77850] v are LISTED TABLE OF CONTENTS GENERAL 1 EVACUATION wt SAFETY . SYSTEM CHARGE 0.0... 7 UNIT INSTALLATION’ SYSTEM OPERATION... vo INSTALLATIONS REQUIRING THY 1200000... INSTRUCTING THE OWNER a8 ELECTRICAL CONNECTIONS . WIRING DIAGRAM 20 LIST OF FIGURES Typical nstalation 2 Demand Detrost Control Modula 8 ot'Trep 3 Dest Operation Curves. is Tubing Hanger 3 Hot Heat Pump Indoor Airiow Contr 14 Undergroune instalation 3. dumper Inputs 15 Heat Protection 4 WWinng Diagrams 20 “Typical Fels Wiring 6 (CFM Selocton Board 7 Heat Pump Flow Diagram a LIST OF TABLES 22 Saturated Properties 8 Al Handler Ausiary Hoat Functionality 16 ‘TEST Input Functionally ‘9 Fossil Fuel Furnace Ausilary Heat Functionality 18 Operational Mode Dispiay 9141/2 Ton Suboooing Charging Chart 18 ‘Status Code Display 10 2 Ton Subcooting Charging Chart 18 XiL Output Catagories 102472 Ton Subcooling Charging Chart 18 ‘Operational Fault Codes 40 3 Ton Subcooling Charging Chart 19 Sensor or Switch Fault Codes 40 3:12 Ton Subcooing Charging Chart 9 ‘Wiring Related Fault Codes 5 11 4 Ton Subooaling Charging Chart 18 Detrost nite Curves 13___5 Ton Subcoaling Charging Chart 19 SECTION I: GENERAL The outdoor unis are designed to be connected to a matching indoor ceil with sweat connect nes, Sweat connect unis are factory charged with reigerant for a matching indoor coll plus 15 feet of feld supplied nes. Matching indoor coils are availabe with thermal expansion valve oF ‘an oriflee laud feed sized forthe most common usage. The orifice size ‘andlor rafgerant charge may need tobe changed for some indoor-out- door unit combination, elevation differences, otoal ne lengths. Refer to Application Data covering “General Piping Recommendations and Rorigerant Line Length” (Part Number 036-61920-001). SECTION II: SAFETY ‘hls s a safety alr symbol. When you see this symbol on Av tabsis or in manual, Bo air the potonta for persona Inu Understand and pay particular atention to the signal words DANGER, WARNING, or CAUTION. DANGER Indicates an imminently hazardous situation, which, if not ‘avoided, will result in death or serious inury. WARNING indicates a potentially hazardous situation, which, if not ‘avoided, could result in death or serious injury CAUTION indicates @ potentially hazardous sustion, which, i not avoided may cesult in minor or moderate inury. I's also used to ‘alert against unsafe practices and hazards involving only property dam age “AWARNING “improper installaon may oreate a condifon where the operation of the product could cause personal injury or property damage. Improper instalation, adfustment, alteration, service, or mainte- nance can cause injury oF property damage. Refer to tis manual for assistance or for adatanal information, consuft 8 qualified con- tractor, installer, or service agency _A CAUTION This_product must be mstaled i sbict compliance withthe enclosed instalation insiuctions and any applcable local, sate, ‘2nd national codes Incuding, but nat ited to building, electrical, ‘and mechanical codes. TTOTET-UIN-B-O406170761-UIM-B-0408 INSPECTION [As soon as a units received, it should be Inspected for possible dam- ‘age during Wansit. If damage is evident, the extent of the damage should be noted on the carer's delivery receipt. A separate request for inspection by the carer's agent should be made in writing, See Local Distributor for more information, LIMITATIONS: a ‘The unit shouldbe installed in accordance with all Nationa, Stale and Loca Safety Codes and the limitations listed below: 1. imitations forthe indoor unit, cal, and appropiate accessories ‘must alo be observe. 2, The outdoor unt must not be installed with any dct work inthe at ‘stream. The outdoor fan isthe propeler ype and is not designed tw operate against any additonal external static pressure, 3. The maximum and minimum coneliions for operation must be ‘observed fo assure a aystem that wil give maximum performance ‘with minimum service, TIRTENPERRTORE AT —]| — AIR TEMPERATURE AT — (OUTDOOR COIL, *F INDOOR COL, "F ‘a, a. Tin Max. eee | 0 Coot | Heat | Coot | Heat | Cool | Hest | Cool | Heat 30 | 10 | m5 | 78 | a7 | sot] 72 | 60 “Operation below his epee a parla for wah paid ot tia dung motning warp. ‘4. The maximum allowable ine length for this products 75 fet ‘SECTION III: UNIT INSTALLATION LOCATION ‘Before starting the installation, select and check the sutabilty of the “Jocation forbath the indoor and outdoor unit. Observe all iitations and ‘clearance requirements “The'dulor unit must have sufclent clearance fr air entrance to the ‘condenser col for ai dlscharge, and for service access. Soe Figure 1 NOTE: For multiple unt instalations, units must be spaced a minimum ‘of 18 inches apart. (Col face to col face.) Ifthe units to be installed on a hot sun exposed roof ora black topped ‘ground area, the unit should be raised sufiienty above the root oF {round to avold taking the accumulated layer of hot air nto the outdoor Ui Provide an adequate structural support. ADD-ON REPLACEMENT/RETROFIT ‘The folowing steps should be performed inorder to insure proper sys- tem operation and performance. 4. Change-out ofthe indoor cll o an approved R22 cll condens: ing unt combination withthe appropiate metering device. 2, Ifthe outdoor unit's being replaced due to a compressor burnout ‘hen instalation of 100% activated alumina suction fier ‘ior is required, In ation tothe factory installed liqune die. ‘Operate the system for 10 hours. Monitor the suction drier pres ‘sure drop. Ifthe pressure drop excoeds 3 psig, replace both the Suctionsine and liqudtine dies. After a total of 0 hours run tine \here the suctonline pressure drop has not exceeded 3 psig, ‘replace the lauid line drier, and remove the suctorline drier Never leave a suctionsine die Inthe system longer than 50 hours cofrun te, FIGURE 1: Typical installation GROUND INSTALLATION ‘The unit may be installed at ground level on a sold base that will not shit or sete, causing strain onthe efigerant ines and possible leaks. Mainiain the clearances shown in Figure 1 and instal the untin 2 level postion, Normal operating sound levels may be objectionable ifthe units placed rectly under windows of certain rooms (bedrooms, study, et). Condensate will rain from beneath the cal ofthe outdoor unit during the defrost cycie. Normally this condensate may be allowed to deain rectly on the ground, AAWARNING The outdoor unt should not bo istaled I an area where mud or ‘ico could cause porsonal injury. Remomber that condensate wil Chip from the uni col during haet and defrost cycles and that this Condensate will eeze when the temperature ofthe outdoor ais below 32°F Elovate the unit suficiently to prevent any blockage o the ar entrances by snow in areas where there will be snow accumulation, Check the local weather bureau forthe expected snow accumulation in your area Isolate the unit rom rain gutters to avoid any possible wash out of the foundation, Unitary Products Group4170761-UIM-B-0408 ROOF INSTALLATION ‘When instaling units on a roof, th structure must be capable of sup- porting the total weight of the unt including @ pad, Iintes, rls, et. ‘which should be used to minimize the transmission af sound of vib tion ino the conditioned space, UNIT PLACEMENT 1. Provide a base in the pre-determined locaton 2. Remove the shipping carton and inspect for possible damage, 3. Compressor tie-down bolts should remain tightened, 4. Position the unit onthe base proved. NOTE: Heat pumps will defrost peiocicaly resulting in water crainage ‘The unit should not be located where water drainage may freeze and create a hazardous condition - such as sidewalks and stops. LIQUID LINE FILTER-DRIER “The heat pumps have a solid core biflow fiterldrie located on the quid line, NOTE: Replacements for the liquid ine drier must he axacty the same _agimarked on the original fectory orien. See Source {for 0.E.M replacement cries, _A CAUTION result in damage fo the equipment, ‘Source 1 Part No. YMB/HC3ATHLGA 12525512000 PIPING CONNECTIONS: The outdoor unt must be connected tothe indoor col using Feld sup- plied refigerant grade copper tubing that is internally clean and dry Units should be installed only with the tubing sizes for approved system combinations as epecifid in Tabular Data Sheet. The charge given Is ‘applicable for total tubing lengths up to 15 feet. See Application Data Part Number 036-61920-001 for instaling tubing of longer lengths and elevation diferences. NOTE: Using a larger than species line size could result in oll return ‘problems. Using too small ine wil result in loss of capacity ‘and ther problems caused by nsuficient refrigerant flow. Slons horizontal vapor i sdooe unio faciate proper oil relur. OIL TRAPPING \Whan the outdoor units above the indoor col ol rapping Is necessary. [An ol trap should be provided for every 20. of rise, See Figure 2. ‘OUTDOOR CoN rm INDOOR ea FIGURE 2: Oil Trap PRECAUTIONS DURING LINE INSTALLATION 4. Insta the lines with a few bends as possible, Care must e taken not to damage the couplings or kink the tubing, Use clean hard ‘aun copper tubing where no appreciable amount of bending ‘around abstrucon is necessary. If soft copper must be Used, care ‘ust b taken to aveid sharp bends which may cause a restriction, 2. The lines should be installed so that they wll not obstruct service ‘access othe eal ar handling system, oF ite 3. Care must also be takan fo sole the reigarant fines to minimize noise tansmission from the equipment tothe stuctur. 44. The vapor ine must be insulated wth a minimum of 1/2" foam rub- ber insulation (Armatiex or equivalent). Liquid ines that will be ‘exposed to direct sunlight andlor high temperatures must also be insulate, ‘Tape and suspend the refigrant lines as shown. 00 NOT allow tube metatc-metal contact. Seo Figure 3. 5. Use PVC piping as @ conduit forall underground instaiations 2 showin Figure 4. Buried ines should be Kepl as short as possible to minimize the buildup of gud erigerant in the vapor line during long periods of shutdown 8. Pack fibers insulation and a sealing material such as perma- ‘gum around refrigerant lines where they panetrate a walle reduce bration and to reign some flexbilly 7. See Fox 690.01-AD1V for additonal piping information Shoat We Hanger au INSULATED Je aOR LINE FIGURE 4: Underground Insalaion Unitary Products Group