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CMM Curve and Surface Operations

The document describes several software options available in the QUINDOS package for analyzing and inspecting curves, surfaces, and geometric features using coordinate measuring machines (CMMs). The options allow users to digitize and compare nominal CAD models to actual measured surfaces, simulate CMM measurement errors, inspect gauges and reference artifacts, and integrate CMMs into automated inspection systems using digital I/O interfaces. The package provides tools for evaluating curves, fitting data sets, and exchanging inspection data with other CAD/CAM systems.

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0% found this document useful (0 votes)
662 views33 pages

CMM Curve and Surface Operations

The document describes several software options available in the QUINDOS package for analyzing and inspecting curves, surfaces, and geometric features using coordinate measuring machines (CMMs). The options allow users to digitize and compare nominal CAD models to actual measured surfaces, simulate CMM measurement errors, inspect gauges and reference artifacts, and integrate CMMs into automated inspection systems using digital I/O interfaces. The package provides tools for evaluating curves, fitting data sets, and exchanging inspection data with other CAD/CAM systems.

Uploaded by

dipak5939
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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QUINDOS

1/2 Curves and Surfaces M41-719-QNT-001

Curves and surfaces cannot be described with standard geometric elements. The package
Curves and Surface s provides the tools to compute and evaluate 2D and 3D curves as well
as free form surfaces.

For operations on curves and contours the


following features are provided :

• Probe radius correction, even on 3D surfaces


• 2D Best-fit of curves
• Actual-nominal comparison
• Interpolation and extrapolation
• Smoothing of curves
• Unwinding of curves
• Differentiation and integration
• Intersections of elements
• Global and local extreme values
• Computation of normal directions
• Connection of curve segments
• Common fitting of several curve segments

Points on nominal curves can be generated


according to mathematical functions.

Example:
Generation of probing points on a scroll using
the formula :
X = sina + k x tan(y)
Y = 1 + cos k

Best-fitting of two point sets or 3D curves.


The transformation between them, as well as
actual-nominal comparison of each pair of
points can be calculated.

Brown & Sharpe GmbH · Siegmund-Hiepe-Str. 2-12 · 35578 Wetzlar, Germany 3


Tel: (49) 6441 207 0 · Fax: (49) 6441 207 122 · e-mail: [email protected]
QUINDOS

2/2 Curves and Surfaces M41-719-QNT -001

For inspection of free form surfaces this packages provides several features.

Unknown surfaces can be digitized, using a DCC Coordinate Measuring Machine with
either a scanning or a touch trigger probe system.
On the part surface (patch) several probing areas can be defined, within which the CMM
probes in predefined, user-selectable patterns.

The measuring points can be


processed in QUINDOS to create
either NC files according DIN 66 025,
or into other CAD formats.
The NC files can be directly loaded
into DCC milling machine controllers.

CAD-generated surfaces can be compared with the measured part surface. The definition of
the surface must be in VDAFS format.
The following VDAFS data types are currently supported :
CIRCLE, SURF, FACE, CONS, TOP and GROUP .
3D surfaces and standard geometries can be combined.
The probing points on the surface can be created by :
• Manual probing with the CMM
• Clicking on the surface
• Automatic point generation based on the CAD information.

The VDAFS interface (DIN 66 301) can be used to exchange data, in particular data
describing curves and free form surfaces, between different CAD/CAQ/CAM systems.
The file is in a sequential, readable format.
VDAFS elements can be converted into QUINDOS elements for further processing.
The VDAFS interface is part of the option Curves and Surfa c e s.

Brown & Sharpe GmbH · Siegmund-Hiepe-Str. 2-12 · 35578 Wetzlar, Germany 4


Tel: (49) 6441 207 0 · Fax: (49) 6441 207 122 · e-mail: [email protected]
QUINDOS

CMM Error Simulation M41-291 -QNT-001

The measuring errors of a CMM are described in the ISO standard 10 360: “Performance of
coordinate measuring machines”. Usually the volumetric length measuring error E and the
volumetric probing error R have to be specified by the CMM manufacturer.

These errors are valid for clearly defined test procedures. At the inspection of real parts the
errors are different. That is because often probe extensions are used with an increased
measuring error. Furthermore the probing error at a datum measurement can lead to a much
larger error on a feature a certain distance away from that datum.

The package CMM Error Simulation works in the following way:


First the probing error R is entered, either the value from the data sheet or, if extensions are
used, the R-value obtained from a R -test with the extension.
Then an existing QUINDOS part program is executed up to a hundred times, with the “real”
CMM switched off. At every run the virtual CMM generates measuring points, distributed
around the nominal points. The range of those points depends on the R value entered.
QUINDOS takes this points as if they would come from a real CMM and calculates all the
features.
Finally the range of the result for each feature is evaluated statistically.

By repeating the procedure, using R -values of different CMM’s, the operator can analyze
which CMM is capable of inspecting a certain workpiece.
Furthermore the effects on modifications of the measuring strategy (i.e. using shorter
extensions, increase the number of probing points at critical datums etc.) can immediately be
evaluated.

Example: Range of concentricity result, 50 virtual measuring runs

CMM A: R = 1µm CMM B: R = 3µm

A A

A A

Brown & Sharpe GmbH· Siegmund-Hiepe-Str. 2-12 · 35578 Wetzlar, Germany 34


Tel: (49) 6441 207 0 · Fax: (49) 6441 207 122 · e-mail: [email protected]
QUINDOS

CMM Test with Ball Plate M41-180-QNT-001

The performance of a CMM can be checked in regular intervals by using a calibrated ball
plate.
The pro gram CMM Test with Ball Plate was developed according to the guidelines specified
by the German working group “Überwachung von Dreikoordinatenmessgeräten mit
Kugelplatte”. It is certified by the PTB (Physikalisch Technische Bundesanstalt - national
bureau of standards) in Germany.
The evaluations are according to VDI/VDE 2617, page 5.

The program is in three parts:

1. Test of the probing system, using a


ring gauge and a reference sphere.
The result of this test is the probing
uncertainty and the repeatability of the
probe system of the CMM.

2. Measuring and evaluating a ball plate.


This test evaluates the geometric
deviations of the CMM in comparison
to international length standards.

3. Graphic and numeric output of the


measurement results according to the
VDI/VDE 2617 guideline, page 5.

Note: This option requires a calibrated ball plate.

Brown & Sharpe GmbH· Siegmund-Hiepe-Str. 2-12 · 35578 Wetzlar, Germany 33


Tel: (49) 6441 207 0 · Fax: (49) 6441 2 07 122 · e-mail: [email protected]
QUINDOS

Automatic Gauge Inspection M41-068 -QNT-001

With the option Automatic Gauge Inspection workshop gauges as well as reference
gauges can be inspected on a high precision CMM.
The certification is in accordance with VDI/VDE/DGQ 2618 and is valid for following types of
gauges:

• Plug gauges (one-sided / two-sided)


• Snap gauges
• Go and No Go ring gauges and master gauges

Further gauge types can be implemented on request.

All results can be transferred via a user defined ASCII interface to an inspection tools
administration system.

This option should only be used in connection with a coordinate measuring machine of the
highest accuracy, for example a Brown & Sharpe PMM-C 700 P.

The patented clamping system for a variety of gauges from Brown & Sharpe GmbH in
Germany is required to use this option. It can be individually adapted to suit other
applications.

Brown & Sharpe GmbH· Siegmund-Hiepe-Str. 2-12 · 35578 Wetzlar, Germany 32


Tel: (49) 6441 207 0 · Fax: (49) 6441 207 122 · e-mail: [email protected]
QUINDOS
QUINDOS

011010001

Digital Input / Output Interface M41-191-QNT-001

This package supports a digital I/O-interface. The interface (Siemens SPS, Typ AG 95U or
AG115U with communications processor CP 521 SI or CP 524) is connected to the
QUINDOS computer by a serial interface.
Up to 16 in- and output channels are supported, which can be addressed by bit numbers
0 – 15.

Several external devices can be controlled, such as :

• Fixtures
• Door locks
• Light signals
• Automatic transport devices
• Robots

as well as conventional programmable controls.

This option is required, if a CMM is to be integrated into any kind of automated part transport
system.

Digital
Input
Interface

QUINDOS

Digital
Output
Interface

Note: The Siemens hardware and it’s programming is not included in this option.

Brown & Sharpe GmbH · Siegmund-Hiepe-Str. 2 -12 · 35578 Wetzlar, Germany 31


Tel: (49) 6441 207 0 · Fax: (49) 6441 207 122 · e-mail: [email protected]
QUINDOS

DIN Initial Sample Inspection Report


M41-291-QNT-001

Creation and print of Initial Sample Inspection Reports according to DIN.


The inspection report can be edited on the screen and is printed completely with the form.

Date o f i s s u r e
18-NOV-94
(3) (4) (5)
I n i t i al Sampl e Inspection Report Dimensional Report Material Report Functional Report
I nspection Result XXX XXX XXX
( Summary see sheet 1) Supplier (6) Report No. ( 7 ) Reference
XXX XXX XXX
Receiver (8) Report No. ( 9 ) Reference
XXX XXX XXX
Sheet 1 total 2 Sheets
Supplier Abnehmer (Besteller)
XXX XXX
(10/12) Drawing No./Part Description ( 1 3 / 1 5 ) Drawing No./Part Description

XXX XXX
(42) (43) (44) (45)
Pos. Specification/Dimension Inspection Result ( S u p p l i e r ) Inspection Result (Reseiver)

1 100.000 0.050 -0.050 100.020


2 20.000 0.050 -0.050 19.995
3 95.000 0.200 -0.200 95.120
4 102.000 0.050 -0.050 102.050
5 102.000 0.050 -0.050 102.040
6 100.000 0.100 -0.100 99.980
7 25.000 0.200 -0.200 25.122
Comments (Supplier)
(46)
Comments (Receiver)
(47)

Date Authorized s i g n a t u r e Date Authorized s i g n a t u r e

Brown & Sharpe GmbH· Siegmund-Hiepe-Str. 2-12 · 35578 Wetzlar, Germany 30


Tel: (49) 6441 207 0 · Fax: (49) 6441 207 122 · e-mail: [email protected]
QUINDOS

Step Gear M41-155 -QNT -001

The package QUINDOS Step Gear is used to inspect the shape and functionality of step
gears with cylindrical or globoid carriers.
By means of the transmission law, i.e. the relationship between the rotation angle of the
carrier and the movement of the roller axis, the surface points with normal directions are
calculated.

The package includes:


♦ Generation of nominal points
♦ Deviations perp. To the surface
♦ Deviations of transmission law
♦ Slot width (clearance)
♦ Contact pattern analysis
♦ Axial bestfit

Due to the usually tight tolerances of step gears, only high precision CMM’s with a small
probing error R and scanning capability (i.e. Brown & Sharpe PMM-C) should be used for
such measurements.

Brown & Sharpe GmbH · Siegmund-Hiepe-Str. 2 -12 · 35578 Wetzlar, Germany 29


Tel: (49) 6441 207 0 · Fax: (49) 6441 207 122 · e-mail: [email protected]
QUINDOS

Screw Compressor M41-140 -QNT -001

The rotors of screw compressors can be inspected in horizontal as well as in vertical


position. A rotary table is not required, i.e. the rotors can also be inspected on pallets.

The package includes the following features:


• Generation of nominal data and normal
vectors for profile sections.
• Transformation from axial to transverse
sections, and back.
• 3D radius correction.
• Actual-nominal comparison of the profiles
• Best fitting of the profiles
• Evaluation of the pitch, lead and lead
deviation along the length of the rotor
• Pairing simulation of male and female
rotors, with calculation of the gap

Various rotors and housings can be placed on a fixture and measured in one go.
This results in a dramatic increase in throughput compared to conventional testing methods.

Brown & Sharpe GmbH · Siegmund-Hiepe-Str. 2-12 · 35578 Wetzlar, Germany 28


Tel: (49) 6441 207 0 · Fax: (49) 6441 207 122 · e-mail: [email protected]
QUINDOS

Ovality of Pistons M41-190-QNT -001

Pistons of internal combustion engines are manufactured with either single, double or triple
ovality. The QUINDOS option Ovality of Pistons is used to evaluate those ovalities.

The ovality of a piston is described according to one of the following formulas:

Single ovality (Circle with double sine overlay )


Formula:
r(? ) = Radius – (Ovality/2) x sin(? -? o ) 2

Double ovality( Single ovality with a quadruple sine overlay )


Formula:
r(? ) = Radius – (Ovality/2) x sin(? -? o ) 2-Overlay x sin( 2(? -? 1))2

Triple ovality ( Double ovality with a sixfold sine overlay)


Formula:
r(? ) = Radius – (Ovality/2 +Overlay/2) x sin(? -?o) 2- (Overlay/2) x sin( 3(? -? 1))2

For the inspection of ovality a CMM with continuos scanning capability is required.

Brown & Sharpe GmbH· Siegmund-Hiepe-Str. 2-12 · 35578 Wetzlar, Germany 27


Tel: (49) 6441 207 0 · Fax: (49) 6441 207 122 · e-mail: [email protected]
QUINDOS

Valve Guides and Seats M41-511 -QNT -001

Automatic measurement and evaluation of valve guides and seats found in combustion
engines. The valve seats must have at least 2 cone angles.

This option requires a coordinate measuring machine with a measuring (linear) probe system
(not for triggered probe systems such as Renishaw etc.) and continuous scanning capability.

After the operator has entered the


valve guide and seat parameters from
the drawing, Valve Guides and Seats
generates the moving path of the
CMM, the probing points and the scan
lines required.

Critical features su ch as the cone


angles (on a short cone base) and the
seat position in relation to the guide
are evaluated with maximum
repeatability.

Brown & Sharpe GmbH· Siegmund-Hiepe-Str. 2-12 · 35578 Wetzlar, Germany 26


Tel: (49) 6441 207 0 · Fax: (49) 6441 207 122 · E-Mail: [email protected]
QUINDOS

Complementary Cams M41-152-QNT-001

Measurement and evaluation of pairs of complementary cams.


For the inspection of such cams a coordinate measuring machine with “continuous scanning “
capability is recommended.

Complementary Cams provides the


following features:

• Creation of complementary cams /


complementary roller paths

• Calculation of the complementarity errors


of a pair of cams, i.e.
– actual angle between the 2 pivoting
cams
– rotation angle of the cam
– actual angle of the master cam
– radial direction of the rotation angle

• Optimization of a given parameter in a


complementary cam system in order to
minimize the complementarity error.

Brown & Sharpe GmbH · Siegmund-Hiepe-Str. 2-12 · 35578 Wetzlar, Germany 25


Tel: (49) 6441 207 0 · Fax: (49) 6441 207 122 · e-mail: [email protected]
QUINDOS

CAMSHAFT M41-151 -QNT -001

The option CAMSHAFT can be used to measure, calculate and evaluate cams and
camshafts, based on nominal data angle over stroke.
A rotary table is not required. Therefor camshafts can be placed on a fixture and measured
in pallets.

The program evaluates the following


features :

• Cam base circle


• Stroke for various followers
• Stroke of a translatory follower
(Barrel-follower)
• Speed and acceleration of the follower
• Error step (max. error variation) within
a defined range
• Cam angle

The program requires nominal data as


stroke over angle.

Brown & Sharpe GmbH· Siegmund-Hiepe-Str. 2-12 · 35578 Wetzlar, Germany 24


Tel: (49) 6441 207 0 · Fax: (49) 6441 207 122 · e-mail: [email protected]
QUINDOS

Thread M41-120 -QNT -001

With the QUINDOS option THREAD single start, multiple start, internal and external threads
can be measured.
After entering the thread parameters, the moving path for the CMM a s well as the probing
points are generated automatically.

Following types of threads are included in this


package:

• Metric, ISO, Pipe, Trapeze, Saw tooth and


Whitworth pipe threads according DIN 2999
and DIN 3858.

• API-Thread Gauges (American Petroleum


Institute),

In common with other complex geometries, a


rotary table is not required for this measurement.
Threads can be measured more accurately
without a rotary table, and several parts can be
measured on a pallet during unmanned shifts.

Brown & Sharpe GmbH· Siegmund-Hiepe-Str. 2-12 · 35578 Wetzlar, Germany 23


Tel: (49) 6441 207 0 · Fax: (49) 6441 207 122 · e-mail: [email protected]
QUINDOS

Blade M41-060-QNT -001

The program package Blade can be used to measure turbine blades and airfoils.
Additionally, it can also generate the milling path to produce the measured airfoils.

The package offers following features:

• Blade thickness at predetermined heights on


the blade.

• Skeleton line calculation

• Plot of the blade profile sections showing the


skeleton line (including the leading and
trailing edge, max. inscribed circle, chord line
etc.)

• Generation of the profile tolerance lines

• Transformation of the 3D deviations into 2D


deviations

• Linear profile extensions and generation of


points on a B-spline curve.

Brown & Sharpe GmbH · Siegmund-Hiepe-Str. 2-12 · 35578 Wetzlar, Germany 22


Tel: (49) 6441 207 0 · Fax: (49) 6441 207 122 · e-mail: [email protected]
QUINDOS

Globoid Worm M41-118-QNT -001

The QUINDOS option GLOBOID Worm provides the measurement and the evaluation of
globoid (double enveloping) worms.

The tooth flanks of this type of worm can be


manufactured by an inclined grinding wheel or by a
straight sided skinning cutter.

Single and multiple start globoid worms with both left


and right hand lead can be measured.

Globoid Worms can be measured in vertical as well as


in horizontal position.

The evaluations are similar to those of a cylindrical worm.

The Globoid Worm package generates automatically the CMM’s moving path and all
required probing points and scan lines, including start and stop points and probe changes.

A rotary table is not required.

Due to the usually tight tolerances of globoid worms, only high precision CMM’s with a small
probing error R and scanning capability (i.e. Brown & Sharpe PMM-C) should be used for
such measurements.

Brown & Sharpe GmbH · Siegmund-Hiepe-Str. 2-12 · 35578 Wetzlar, Germany 21


Tel: (49) 6441 207 0 · Fax: (49) 6441 207 122 · e-mail: [email protected]
QUINDOS

Worm Wheel for Cylindrical Worm


M41-124-QNT-001

Measurement and evaluation of worm wheels (worm gears) for cylindrical worms. The
cylindrical worm can be of generation type ZA, ZI, ZN, ZK and ZC (see DIN 3965).
The geometry of the wheel is considered as a conjugate gear to the worm.

Besides other evaluations, the package can also best-fit the axial position of the wheel in
order to find the optimum mesh position.

Evaluations include:

• Pitch in the mean plane


• Tooth thickness
• Runout
• Dimension over balls
• Profile
• Flank
• Topography
• Axial best-fit with
displacement

This package generates automatically the CMM’s moving path and all required probing
points and scan lines, including start and stop points and probe changes.

For the inspection of a worm wheel on a Brown & Sharpe CMM with QUINDOS a rotary
table is not required.

Due to the usually tight tolerances of worm wheels, only high precision CMM’s with a small
probing error R and scanning capability (i.e. Brown & Sharpe PMM-C) should be used for
such measurements.

Brown & Sharpe GmbH· Siegmund-Hiepe-Str. 2-12 · 35578 Wetzlar, Germany 20


Tel: (49) 6441 207 0 · Fax: (49) 6441 207 122 · e-mail: [email protected]
QUINDOS

Cylindrical Worm M41-119-QNT-001

Cylindrical worms of the type ZA, ZI, ZN, ZK and ZC (see DIN 3965) are inspected with this
QUINDOS option.
The worms might have single or multiple starts, with both left and right hand leads.

The Worms can be measured in vertical as well as in horizontal position.

T he following features can be


evaluated :
• The lead at any diameter
• The axial profile at any position
• The axial pitch
• The runout for a given sphere
diameter
• The tooth thickness at the
reference diameter,
or at a given distance from the
outside diameter.
• Dimension over balls (pins)
• Topography (flank form)

The Cylindrical Worm package generates automatically the CMM´s moving path and all
required probing points and scan lines, including start and stop points and probe changes.

A rotary table is n ot required.

Due to the usually tight tolerances of Worms, only high precision CMM´s with a small probing
uncertainty R and scanning capability (i.e. Brown & Sharpe PMM-C) should be used for such
measurements.

Brown & Sharpe GmbH · Siegmund-Hiepe-Str. 2-12 · 35578 Wetzlar, Germany 19


Tel: (49) 6441 207 0 · Fax: (49) 6441 207 122 · e-mail: [email protected]
QUINDOS

Broach M41-123 -QNT-001

Inspection of broach shells, used in the manufacture of internal gears.

Broach shells with ring type spaces as well as helical chip spaces can be inspected.
The gearing may be straight or helical with left hand or right hand lead. Tools for hard
broaching with negative face angles can also be inspected.

Among others, the following features are


evaluated:
• Lead deviation of chip spaces
• Axial runout of cutting face
• Pitch of the chip spaces
• Stepping of profile over length
• Transverse pitch in finishing area
• Dimension over balls
• Face angle in normal plane
• Back off angles at different diameters
• Transverse tooth profile
• Form of tooth tip

The measurement is done using a star


probe cluster with 30º inclination. A rotary
table is not required. Inspection of
broaches on pallets is therefore possible.

Due to the tight tolerances of broaches, only high precision CMM’s with a very small probing
error R (i.e. Brown & Sharpe PMM-C) should be used for such measurements.

Brown & Sharpe GmbH · Siegmund-Hiepe-Str. 2-12 · 35578 Wetzlar, Germany 18


Tel: (49) 6441 207 0 · Fax: (49) 6441 207 122 · e-mail: [email protected]
QUINDOS

Shaving Gear M41-122 -QNT -001

The option Shaving Gear provides the tools for the inspection of shaving cutters on high
precision CMM’s.
The travel path of the CMM as well as all probings and scan lines required for the inspection
are generated automatically.
A rotary table is not required for such measurements.

Features of a shaver
cutters, which can be
evaluated, are:

• Helix
• Profile
• Pitch
• Runout
• Corrections

Due to the tight tolerances of Shaving gears, only high precision CMM’s with a very small
probing error R (i.e. Brown & Sharpe PMM-C) should be used for such measurements.

Brown & Sharpe GmbH · Siegmund-Hiepe-Str. 2-12 · 35578 Wetzlar, Germany 17


Tel: (49) 6441 207 0 · Fax: (49) 6441 207 122 · e-mail: [email protected]
QUINDOS

Shaper Cutter M41-121-QNT -001

available Q2, 2002

Inspection of spur and helical shaper cutters according to DIN 1829.


The cutting face can be conical or steped.

Among others this package


evaluates:

• Axial runout of the cutting edge


• Radial runout
• Tooth thickness
• Angles at the cutting edge
• Pitch
• Profile
• Helix

The moving path of the CMM with all probing points as well as scan-lines are generated
automatically.

All measurements are executed using a star-shaped probe cluster. A rotary table is not
required for the inspection of such cutters. Therefore various cutters can be inspected
automatically on pallets.

Due to the tight tolerances of Shaper cutters, only high precision CMM’s with a very small
probing error R (i.e. Brown & Sharpe PMM-C) should be used for such measurements.

Brown & Sharpe GmbH · Siegmund-Hiepe-Str. 2-12 · 35578 Wetzlar, Germany 16


Tel: (49) 6441 207 0 · Fax: (49) 6441 207 122 · e-mail: [email protected]
QUINDOS

Hob Cutter M41-113-QNT-001

Measurement and evaluation of all the features on a hob cutter, as defined in DIN 3968.
Additionally to DIN, the axial pitch and the tooth height for topping hobs can be evaluated.
All measurements can be done on single and multi start hobs. The flutes can be sraight or
helical.

Any vertically mounted hob cutter can be


inspected with a 6 probe cluster.

A rotary table is not required for this


measurement so that hobs can be inspected
on pallets.

After entering the hob parameters, the moving


path, probing points and scan lines for the
CMM are generated automatically.

Due to the tight tolerances of hob cutters, only high precision CMM’s with very small probing
error R (i.e. Brown & Sharpe PMM-C) should be used for such measurements.

Brown & Sharpe GmbH · Siegmund-Hiepe-Str. 2-12 · 35578 Wetzlar, Germany 15


Tel: (49) 6441 207 0 · Fax: (49) 6441 207 122 · e-mail: [email protected]
QUINDOS

GLEASON GAGE 4/WIN M50-110-QNT-XXX

Das Programm GAGE 4/WIN der Fa. GLEASON berechnet aus den Einstellungsparametern
(Basic Settings) der jeweiligen GLEASON Kegelradfräsmaschine die Sollantastpunkte auf
der Zahnflanke.
Diese Daten werden an QUINDOS übergeben und die Spiralverzahnung wird gemessen.
Aus den Messdaten berechnet die GAGE 4/WIN Software die Korrekturen der Einstell-
parameter mit dem Ziel der Verzahnungsoptimierung.

GAGE 4/WIN ist ein GLEASON Produkt und läuft auf einem separaten Standard -PC.
Damit ist diese Software unabhängig von der jeweiligen Rechnerkonfiguration bzw. dem
Betriebssystem der Messsoftware QUINDOS.

Installation und Training von GAGE 4/WIN wird durch die Fa. GLEASON durchgeführt.

GLEASON Brown & Sharpe


GAGE 4/WIN QUINDOS

PHOENIX
PMM-C

Zum Betrieb dieses Paketes ist zusätzlich die QUINDOS Option Bogenverzahnte
Kegelräder erforderlich.

Brown & Sharpe GmbH · Siegmund-Hiepe-Str. 2-12 · 35578 Wetzlar, Germany 14


Tel: 06441 207 0 · Fax: 06441 207 122 · e-mail: [email protected]
QUINDOS

Spiral Bevel Gear M41-723-QNT-001

This option is required for the inspection of spiral bevel gears and pinions.

Spiral bevel gears from all leading manufacturers (e.g. Gleason, Klingelnberg, Oerlikon, Dr.
Wiener) as well as from other producers can be measured.

The main features of this package are :


• Generation of the nominal flank form by :
a) Measuring a master gear or flank
b) Loading the nominal flank points from a file
• Automatic generation of the moving path and
probing points. The number of probing points
can be selected by the operator.
• Actual-Nominal comparison of the flank
topography with different fitting methods.
• Evaluation of profile and spiral angle errors
• Evaluation of pitch, runout and tooth thickness
• Determination of the gear quality class based
on DIN or AGMA charts

QUINDOS in combination with Brown & Sharpe CMM’s, can inspect bevel gears without a
rotary table. Thus enabling the inspection in large numbers on pallets, reducing inspection
costs significantly.

The package also provides interfaces to the GAGE 4/WIN software from GLEASON Works,
USA, and to the “Bevel-Gear-Chain” from University of Aachen, Germany.
Furthermore gear data can be imported/exported in VDAFS – KEGMES format.

Brown & Sharpe GmbH· Siegmund-Hiepe-Str. 2-12 · 35578 Wetzlar, Germany 13


Tel: (49) 6441 207 0 · Fax: (49) 6441 207 122 · e-mail: [email protected]
QUINDOS

Straight Bevel Gear M41-116 -QNT-001

Inspection of straight bevel gears according to DIN 3971. Internal straight bevel gears, e.g.
dies, moulds or electrodes can also be inspected.

The following features are included:


• Automatic generation of the moving
path and probing points.
• Generation of a point grid on the
master flank using the gear
parameters.
• Inspection of the flank topography
with various evaluation methods.
• Runout and pitch
• Profile and flank deviations.
• Establishing a new coordinate system
by best-fitting the actual flank to the
nominal flank.
• Calculation of the cone apex position

Brown & Sharpe GmbH· Siegmund-Hiepe-Str. 2-12 · 35578 Wetzlar, Germany 12


Tel: (49) 6441 207 0 · Fax: (49) 6441 207 122 · e-mail: [email protected]
QUINDOS

Gear Gauges M41-125-QNT-001

The package Gear Gauges is used to measure involute and lead master gears.

Typical users of this option are governmental calibration laboratories (PTB, Germany, NIST,
USA, CSIRO, Australia, NPL, UK and others) and the quality assurance departments of
large companies.

The purpose of this option is the calibration of gear gages. Therefore, only measuring
machines of the highest accuracy, such as the PMM-C 700 P, can be used with this option.

Brown & Sharpe GmbH ? Siegmund-Hiepe-Str. 2-12 ? 35578 Wetzlar, Germany 11


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QUINDOS
?

Unknown Gear M41-114-QNT -001

The package Unknown Gear can be used to determine the parameters of an unknown spur
or helical gear.

By measuring a single gear tooth, all the parameters, such as normal module, number of
teeth, pressure angle, helix angle, addendum modification factor etc. can be calculated.

Applications :

Remanufacture of broken gears with unknown parameters.

The following types of gear can be evaluated:

• Internal and external, spur and helical gears according to DIN, ISO or AGMA standards.

Brown & Sharpe GmbH · Siegmund-Hiepe-Str. 2-12 · 35578 Wetzlar, Germany 10


Tel: (49) 6441 207 0 · Fax: (49) 6441 207 122 · E-Mail: [email protected]
QUINDOS

Gear M41-725-QNT-001

The option Gear extends the capability of a high precision CMM, enabling it to measure
parts usually inspected on gear testers.

Helical Gears
The moving path, probing points and scan lines are automatically generated in QUINDOS
according to the nominal gear parameters (No of teeth, module etc.). Pitch and runout can
be measured by self-centering, scanning or single point probing.
The quality class of the gear is determined based on the DIN, ISO or AGMA quality charts.
The individual pitch error as well as the cumulative pitch error, with or without eccentricity,
can also be evaluated.
Gear inspection using QUINDOS does
not require a rotary table.
This means:
- higher accuracy (only 3 axes instead of 4)
- significantly higher throughput and CMM
utilization using pallet measurement
- easy setting up, no centering required
- significantly reduced inspection costs

The GEAR package allows individual definition of tolerance zones as well as modifications of
the profile and the flank. Various evaluation formats can be selected so the results can be
compared with those of conventional gear testers.

Serrated Gears
Included is the inspection of Serrated Gears, both
internal and external, with straight and involute
profile, according to DIN 5481. The gearing can be
evaluated with and without eccentricity.
• Generation of moving path and probing points.
• Evaluation of runout and pitch
• Size over pins

Brown & Sharpe GmbH · Siegmund-Hiepe-Str. 2 -12 · 35578 Wetzlar, Germany 9


Tel: (49) 6441 207 0 · Fax: (49) 6441 207 1 22 · E-Mail: [email protected]
QUINDOS

Feature Based Inspection M41-050-QNT-001

The QUINDOS option Feature Based Inspection allows the CMM operator to select
features (diameters, true positions etc.) in any order out of a Master program by simply
clicking icons on the screen.

QUINDOS knows automatically what to


measure in order to arrive at the required
result. Only the selected features are
calculated and evaluated.

QUINDOS computes the shortest travel path


between the individual features, ensuring
maximum machine utilization and significant
cost savings in a very short time.

This package is useful for the inspection of


complex parts, such as cylinder heads or
engine blocks. In particular if the same
component has to be measured at different
tooling steps. From one master program,
containing all elements, the sub programs
for each tooling step are easily created.

Only one “master program”, which


contains all of the part features,
needs to be maintained.
Results from different CMM’s can
be compared, because the same
points and probing strategies are
used (this is particularly important
if results from purchaser and
supplier must be compared).
An essential requirement for ISO
9000!

Brown & Sharpe GmbH · Siegmund-Hiepe-Str. 2-12 · 35578 Wetzlar, Germany 8


Tel: (49) 6441 207 0 · Fax: (49) 6441 207 122 · e-mail: [email protected]
QUINDOS

Measurement of Part Pallets M41-041 -QNT -001

With the option Measurement of Part Pallets any number of parts can be mounted on a
fixture and automatically inspected in one set up. The parts can be of the same or of
different type. The order of the measurements can be chosen freely.

With QUINDOS even


complex geome tries such as
Spiral Bevel Gears, Screw
Compressors or Hob Cutters
can be inspected without a
rotary table and therefor on
a pallet.

Fixtures and pallets


according to customer
specifications can be
provided by Brown & Sharpe
GmbH.

By utilizing the machine


during manless shifts the
CMM throughput and
efficiency can be drastically
increased.

This leads to a significant


reduction in inspection costs.

Brown & Sharpe GmbH · Siegmund-Hiepe-Str. 2-12 · 35578 Wetzlar, Germany 7


Tel: (49) 6441 207 0 · Fax: (49) 6441 207 122 · e-mail: [email protected]
QUINDOS

Statistics M41-729-QNT -001

The Statistics package allows the operator to analyze statistics on-line. The interactive
graphical user interface provides easy access to th e statistic data.

All evaluations relevant to production process control, such as computing of statistical


values like x, ?, cpk etc., confidence levels, histograms, handling of outliers and statistic
charts are provided.

Furthermore the package includes:


• various distribution tests,
• machine capability analysis,
• trend analysis
• and the computation of quality control charts.
All evaluations are activated by simple mouse clicks.

In case the measuring data shall be computed by other statistical software, the relevant data
can be converted and exported in following formats:

1. QSSTAT from QDAS GmbH, Germany


2. FORD data format guidelines,” old” and
“new” version, for further processing in QSSTAT.
3. CIMMY / QSWE and MESAS –Format
4. Montaplast, Germany
5. Excello, Germany

Further data formats can be integrated on request.

Brown & Sharpe GmbH · Siegmund-Hiepe-Str. 2 -12 · 35578 Wetzlar, Germany 6


Tel: (49) 6441 207 0 · Fax: (49) 6441 207 122 · e-mail: [email protected]
QUINDOS

Gauging of Points and Elements


M41-739-QNT-001

This packages provides several best-fit programs for a variety of applications.

One of them is the 2D best-fit of hole patterns.


The number of holes is not limited, and up to 2
datums can be considered for the best-fit.
The best-fit minimizes the distance of the
measured hole to the circle enveloping the
nominal position. The diameter of the
enveloping circle is determined by the
positional tolerance, plus any MMC on the
hole. The position of the hole pattern before
and after fitting is plotted.

Conventional mechanical gauges consist


of a collection of geometric elements in the
form of a negative of the part to be
inspected.
Such a gauge can be simulated using
theoretical geometric elements. The
theoretical gauge is used to simulate the
pairing. The result is the same as with a
mechanical gauge, except that if the part is
out of tolerance, the points out of tolerance
are marked.

When inspecting gothic and elliptical profiles or homo -kinetic joints (also called Constant-
Velocity Joints), this option can be used to find the center coordinates and contact points
of a nominal circle, which is ‘centered‘ in the measured profile.
Furthermore the maximum clearance between circle and profile is evaluated.

α ϕ

Contact point analysis

Brown & Sharpe GmbH · Siegmund-Hiepe-Str. 2-12 · 35578 Wetzlar, Germany 5


Tel: (49) 6441 207 0 · Fax: (49) 6441 207 122 · e-mail: [email protected]
QUINDOS

Offline Programming M41-321-QNT-001

Offline programming of parts, statistical evaluations, writing of plot programs etc. on a


separate PC for increased throughput on the CMM.

QUINDOS QUINDOS
Offline Programing

Note: The user needs to have minimum 1 Online license of QUINDOS.


The PC is not included in this license.

Brown & Sharpe GmbH· Siegmund-Hiepe-Str. 2-12 · 35578 Wetzlar, Germany 35


Tel: (49) 6441 207 0 · Fax: (49) 6441 207 122 · e-mail: [email protected]

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