MANUAL TRANSMISSION Service manual a. 1991-1996 Dodge Stealth R/T Turbo 1990-1939 Mitsubishi GTO Twin Turbo 1991-19993 Mitsubishi 3000GT vR4W5MG1W6MG1 MANUAL TRANSMISSION Preface This book was translated from the original Japanese language service manual published by Mitsubishi Motors Corporation of Japan. Translation was performed by volunteers from 3000GT/Stealth International, an owners and enthusiast group focused on the Mitsubishi 3000GT, Dodge Stealth and Mitsubishi GTO. Great care has been taken to ensure the accuracy of the information contained in this, manual, but errors may stil be possible due to the nature of the translation, Therefore, this manual is presented as a guide only, and repair procedures should not be undertaken by unskilled individuals who do not posess a thorough understanding of the ‘subject material. The authors of this manual will not be held responsible for any personal injury or damage to property incurred while performing the procedures described within All tasks in this manual are undertaken at your ‘own risk. Group Index Clutch... Manaul Transmission.. Transfer Case Recall. able Models Applhi This book covers the Getrag W5MG1 and W6MG1 all-wheel drive manual transaxles found in the following models: 1991 - 1996 Dodge Stealth R/T Turbo 1991 - 1999 Mitsubishi 3000GT VR4 1990 - 1999 Mitsubishi GTO Twin Turbo This book would not be possible without the contributions of the following people: Translation, and layout Jeff VanOrsdal Additional Translation Frank Chen, Kotaru Yamaguchi, Corumisri Technical Assistance Bret Brinkmann Jeff Lucius Financial assistance Many generous members of 3000GT / Stealth International Visit 3000GT / Stealth International on the web at www.3si.orgIntroduction Scope of this manual This book explains the main service points regarding the transmission itself, However, please utilize the relevant service manual for the car model and year in question when concems arise regarding onboard inspection and service Important points (1) Component diagrams are published at the beginning of each section so that you may more easily visualize the assembled state of the component or sub-assembly. (2) Numbered service procedures are displayed in the component diagrams along with indications of non-reusable parts and torque specifications. (3) Main service points and maintenance points are explained in detail, along with usage and descriptions of special tools. About inspection Descriptions are provided for procedures to be taken when defective or damaged parts are discovered during inspection ‘Symbols for lubricants, sealants and adhesives Information concerning the locations of lubrics and for application of sealants and adhesives is provided, by using symbols, in the diagram of ‘component parts or on the page following the ‘component parts page. =a Grease (multipurpose unless there is a brand or type specited) a Brake fluid or automatic transmission fluid < Sealant or adhesive MWD oes G@aF Removal procedures The part designation number corresponds to the number in the illustration to indicate removal procedures. Disassembly procedures The part designation number corresponds to the number in the illustration to indicate disassembly procedures. Installation procedures Specified in case installation is impossible in reverse order of removal procedures. Omitted if installation is possible in reverse order of removal procedures Reassembly procedures Specified in case reassembly is impossible in reverse order of disassembly procedures. Omitted if reassembly is possible in reverse order of disassembly procedures. cation of major maintenance or service Indicates that there are essential points for removal or disassembly. AM : Indicates that there are essential points for installation or reassembly.