Calculating OEE Worksheet
Fill in the highlighted areas with your production data for a single shift. In some cases, you may have
to convert units to simplify the calculation. For example, 3600 PPH (Pieces per Hour) is 60 PPM
(Pieces per Minute).
Production Data
Shift Length 8 Hours = 480 Minutes
Short Breaks 15 Breaks @ 1 Minutes Each = 15 Minutes Total
Meal Break 30 Breaks @ 1 Minutes Each = 30 Minutes Total
Down Time 30 Minutes
Ideal Run Rate 2 PPM (Pieces Per Minute)
Total Pieces 700 Pieces
Reject Pieces 25 Pieces
Support Variable Calculation Result
Planned
Production Time Shift Length - Breaks 435 Minutes
Operating Time Planned Production Time - Down Time 405 Minutes
Good Pieces Total Pieces - Reject Pieces 675 Pieces
OEE Factor Calculation My OEE%
Availability Operating Time / Planned Production Time 93.10%
Performance (Total Pieces / Operation Time) / Ideal Run Rate 86.42%
Quality Good Pieces / Total Pieces 96.43%
Overall OEE Availability x Performance x Quality 77.59%
World
OEE Factor Class My OEE%
Availability 90.00% 93.10%
Performance 95.00% 86.42%
Quality 99.90% 96.43%
Overall OEE 85.00% 77.59%
World Class Overall OEE for discrete manufacturing plants is generally considered to be 85% or
better. Studies indicate that the average Overall OEE score for discrete manufacturing plants is
approximately 60%.
©2002-2005 Vorne Industries Inc., Itasca, IL USA ● (630) 875-3600 ● www.vorne.com ● www.oee.com
Calculating OEE Worksheet
Fill in the highlighted areas with your production data for a single shift. In some cases, you may have
to convert units to simplify the calculation. For example, 3600 PPH (Pieces per Hour) is 60 PPM
(Pieces per Minute).
Production Data
Shift Length 8 Hours = 480 Minutes
Short Breaks 2 Breaks @ 15 Minutes Each = 30 Minutes Total
Meal Break 1 Breaks @ 30 Minutes Each = 30 Minutes Total
Down Time 47 Minutes
Ideal Run Rate 60 PPM (Pieces Per Minute)
Total Pieces 19,271 Pieces
Reject Pieces 423 Pieces
Support Variable Calculation Result
Planned
Production Time Shift Length - Breaks 420 Minutes
Operating Time Planned Production Time - Down Time 373 Minutes
Good Pieces Total Pieces - Reject Pieces 18,848 Pieces
OEE Factor Calculation My OEE%
Availability Operating Time / Planned Production Time 88.81%
Performance (Total Pieces / Operation Time) / Ideal Run Rate 86.11%
Quality Good Pieces / Total Pieces 97.80%
Overall OEE Availability x Performance x Quality 74.79%
World
OEE Factor Class My OEE%
Availability 90.00% 88.81%
Performance 95.00% 86.11%
Quality 99.90% 97.80%
Overall OEE 85.00% 74.79%
World Class Overall OEE for discrete manufacturing plants is generally considered to be 85% or
better. Studies indicate that the average Overall OEE score for discrete manufacturing plants is
approximately 60%.
©2002-2005 Vorne Industries Inc., Itasca, IL USA ● (630) 875-3600 ● www.vorne.com ● www.oee.com
