Alignment calculations with dials configurati 1
readings of the dials type 1 type 2 type 3 type 4 result optalign
r0 rim 12 oclock 0.000 0.000 0.000 0.000 0.000
r3 rim 3 oclock 0.000 0.000 0.000 0.000 0.000
r6 rim 6 oclock 0.000 0.000 0.000 0.000 0.000
r9 rim 9 oclock 0.000 0.000 0.000 0.000 0.000
f0 face 12 oclock 0.000 0.000 0.000 0.000 0.000
f3 face 3 oclock 0.000 0.000 0.000 0.000 0.000
f6 face 6 oclock 0.000 0.000 0.000 0.000 0.000
f9 face 9 oclock 0.000 0.000 0.000 0.000 0.000
h clockheight from cente 50 100
rs sag rim indicator 0.000
fs sag face indicator 0.000
sl distance left feet from 500
sr distance right feet fro 1000
d diameter of coupling 100
a max acceptable 0.050 -0.050 see page 2
rpm rotations per minute 3600
result optalign setting angle distance
vo vertical offset 0.000 0 100 100 2062
va vertical angular 0.000 0
ho horizontal offset 0.000 0
ha horizontal angular 0.000 0
proposal shims thermal gr result
shim left 0.000 0.000 0.000 0.000
shim right 0.000 0.000 0.000 0.000
move left 0.000 0.000 see page 3 0.000
move right 0.000 0.000 0.000
calcs result after max
vo vertical offset 0.000 0.000 0.000 offset
va vertical angular 0.000 0.000 0.000 angular
ho horizontal offset 0.000 0.000
ha horizontal angular 0.000 0.000
the lined boxes can be used as input
under shims it is possible to put what you got to get in limits. As shims do have only some types of thickness.
rim indicator on right hand coupling on mtbm
face indicator on right hand coupling face to left hand coupling
rim positive means mtbm is high
face positive means mtbm is too high
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0.020
0.020 RIM
0.020
0.020
0.020
0.020
0.020
0.020
FACE
0.000
0.000
0.000
0.000
1.000
0.900
0.800
0.700
0.600
0.500
0.400
0.300
types of thickness.
0.200
0.100
0.000
0.000 0.100 0.200 0.300 0.400 0.500 0.600 0.700 0.800 0.900 1.000
.700 0.800 0.900 1.000
suggested shaft alignment tolerances
rpm metric inch(mils)
soft any 0.06 2
acceptable excellent acceptable excellent
offset
600 0.23 0.13 9.00 5.00
750 0.19 0.09 7.48 3.54
1500 0.09 0.06 3.54 2.36
1800 0.08 0.05 3.00 2.00
3000 0.06 0.03 2.36 1.18
3600 0.04 0.03 1.50 1.00
6000 0.03 0.02 1.18 0.79
7200 0.03 0.01 1.00 0.50
angularity
600 0.15 0.10 5.91 3.94
750 0.13 0.09 5.12 3.54
1500 0.07 0.05 2.76 1.97
1800 0.05 0.03 1.97 1.18
3000 0.04 0.03 1.57 1.18
3600 0.03 0.02 1.18 0.79
6000 0.03 0.02 0.98 0.59
7200 0.02 0.01 0.79 0.39
disk coupling
600 0.30 0.18 3.00 1.80
750 0.25 0.15 2.50 1.50
1500 0.12 0.07 1.20 0.70
1800 0.10 0.06 1.00 0.60
3000 0.07 0.04 0.70 0.40
3600 0.05 0.03 0.50 0.30
6000 0.04 0.03 0.03 0.25
7200 0.03 0.02 0.30 0.20
thermal expansion calculation
height centreline above base
standing movable
alignment 25 25 25 25 celsius
working te 25 25 25 25 celsius
height 500 500 500 500 mm
coefficient 1.06E-05 1.06E-05 1.06E-05 1.06E-05 mm/mm
thermal gr 0.00 0.00 0.00 0.00 mm
left right left right
expansion coefficient 1.20E-05 iron
1.70E-05 copper
1.06E-05 cast iron
2.25E-05 aluminium
1.98E-05 brass
1.13E-05 steel
1.30E-05 concrete
1.22E-06 invar
1.31E-05 steel nikkel
1.76E-05 stainless
8.10E-05 rubber
9.90E-05 nylon
