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Prep Hard Gel

This document provides a procedure for producing hard capsule gel using recycled gelatin including 13 steps: 1) Heat the melter jacket to 80°C; 2) Weigh and prepare ingredients; 3) Disperse Cab-O-Sil in water with mixing; 4) Transfer water and ingredients to the melter and mix; 5) Add sodium lauryl sulfate solution and mix; 6) Add gelatin and cuttings and mix; 7) Add Cab-O-Sil suspension and mix; 8) Apply vacuum for at least 30 minutes with no foam; 9) Release vacuum; 10) Add sodium lauryl sulfate solution and mix for 30 minutes; 11) Add acetic

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72 views1 page

Prep Hard Gel

This document provides a procedure for producing hard capsule gel using recycled gelatin including 13 steps: 1) Heat the melter jacket to 80°C; 2) Weigh and prepare ingredients; 3) Disperse Cab-O-Sil in water with mixing; 4) Transfer water and ingredients to the melter and mix; 5) Add sodium lauryl sulfate solution and mix; 6) Add gelatin and cuttings and mix; 7) Add Cab-O-Sil suspension and mix; 8) Apply vacuum for at least 30 minutes with no foam; 9) Release vacuum; 10) Add sodium lauryl sulfate solution and mix for 30 minutes; 11) Add acetic

Uploaded by

Sarfarazpk1
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
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GELCELL CAPSULES LIMITED HARDCAP GEL PREP PROCEDURE Including Recycled Gelatin

Date: 1. 2. Heat melter jacket to 80C. Temp. ____________. Weigh out the following and set aside.
ITEM NO. INGREDIENT REC. NO. AMOUNT (KGS) INIT. BY

Batch No.

GC001 GC0002 GC0006 GC0007 GC0010 3.

GELATIN-BONE 220 GELATIN-PORKSKIN 240 SODIUM LAURYL SULFATE CAB-O-SIL CUTTINGS 32%

80.0 34.5 0.084 0.183 55.0

Transfer the Cab-O-Sil into a 12-litre tank in 5 litres of hot purified water. Position the dispersator shaft in the tank at a distance of 1/3 of diameter from the side (not centered). Mix during 45 min. at a speed of 7000 RPM. Start Finish DO NOT ALLOW the suspension staying without mixing before Step 5. Transfer the following into melter and start stirrer.
ITEM NO. INGREDIENT REC. NO. AMOUNT (KGS) INIT. BY

4.

GC009 5. 6. 7. 8. 9.

PURIFIED WATER

425.0

Mix Sodium Lauryl Sulfate from Step 2 with 0.500 Kg of Purified Water from Step 3 and mix until uniform. Be sure water temperature is more than 72C (160F). Start Finish Transfer gelatin into melter and mix at speed 80. Transfer cuttings into melter and keep stirring. Start Start Finish Finish Finish

Transfer the Cab-O-sil suspension from Step 3 into melter and mix for 10 minutes. Start

Continue stirring and start vacuum pump. (Minimum hour, no foam in the melter) Vacuum: 20-24 inch Hg. Start Finish

10. Release vacuum valve. 11. Add Sodium Lauryl Sulfate solution and continue stirring at speed 15 for 30 minutes. Start 12. Add 3.5 x quantity of items 1 and 2 = __________ litre of Acetic Acid and mix until uniform. 1000 Start 13. Transfer to tanks through a filter.
TANK NO. CAP/BODY QUANTITY (KG) CHECKED BY

Finish Finish

TOTAL KGS prepared:

Prepared by:

Signature:

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