Scribd
Upload
153 views3 pages

Tut Sheet Mcm01

The document contains two tutorial sheets for a course on Metal Cutting and Metrology. The first sheet contains questions about basic machining operations, single point cutting tools, tool angles, rake angles, and how rake angle affects tool life. The second sheet contains questions about Merchant's force circle, types of chips, chip breakers, orthogonal cutting forces, and using Lee & Shaffer's relation to determine shear angle.

Uploaded by

Dhruvay Jain
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
153 views3 pages

Tut Sheet Mcm01

The document contains two tutorial sheets for a course on Metal Cutting and Metrology. The first sheet contains questions about basic machining operations, single point cutting tools, tool angles, rake angles, and how rake angle affects tool life. The second sheet contains questions about Merchant's force circle, types of chips, chip breakers, orthogonal cutting forces, and using Lee & Shaffer's relation to determine shear angle.

Uploaded by

Dhruvay Jain
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
You are on page 1/ 3

F0RM No. ITM-FRM-65 (Rev.

00)

ITM UNIVERSITY School / Department Mech & Auto Engg. Course Name: Metal ,cutting & meterology Course Code: MEL-307

REVIEW DATE:

Tutorial sheet No. 1 Issue Date : 10 / 08 / 2011 Faculty: Pradeep Rohilla pages

Unit / Title : metal cutting

Semester: 5th

Q1. Q2. Q3 Q4. Q5. Q6. Q7. Q8.

Explain the basic machining operation with the help of neat sketch. Explain the various element of single point cutting tool in ASA system with the help of neat sketch. Show the ORS of tool angles with the help of neat sketch. Write the relationship between ASA and ORS system of tool angles. What do you mean by zero, positive and negative rake angle in single point cutting tool. Describe the tool represented by 7, 10, 5, 8, 9, 8, 1 mm in ASA system. When the use of positive rake angle and negative rake angle are recommended. How does the rake angle affect the life of cutting tool.

ITM UNIVERSITY School / Department Mech & Auto Engg. Course Name: Metal ,cutting & meterology Course Code: MEL-307

REVIEW DATE:

Tutorial sheet No. 2 Issue Date : 01/09/11 Faculty: Pradeep Rohilla pages

Unit / Title : Orthogonal cutting force analysis

Semester: 5th

Q1. Q2. Q3. Q4. Q5.

Explain the merchants force circle with the help of neat sketch. Explain the various types of chips produced during metal cutting. Why are discontinuous chip are preferred over the continuous chips. What is the use of chip breaker. In an orthogonal cutting operation, the following data have been observed Uncut chip thickness = 0.2 mm, chip thickness = 2 mm Width of cut = 2.5 mm rake angle = 0 Cutting force = 950 N thrust force = 475 N Determine: Shear angle, co-efficient of friction, friction angle, ultimate shear stress of the material (Ans. 18.4, 0.5, 26.57, 379.4MPa) In an orthogonal cutting operation, the following data have been observed Uncut chip thickness = 0.2 mm, cutting speed = 200 m/min Width of cut = 2.5 mm rake angle = 10 co-efficient of friction = 0.5 Ultimate shear stress of the material = 400 MPa Determine: Shear angle, Cutting force and thrust force, (Ans. 36.7, 420 N, 125 N)

Q6.

Q7.

Determine the cutting force and the thrust force and the cutting ratio when machining M.S take Uncut chip thickness = 0.25 mm, co-efficient of friction = 0.5 Width of cut = 2 mm rake angle = 10 Ultimate shear stress of the material = 400 MPa (Ans. 800.65 N, 400.4 N, 0.333)

use lee & Shaffer relation for shear angle

You might also like