5.
0 DESIGN CALCULATIONS
Load Data
Reference Drawing No.
2-87-010-80926 Foundation loading for steel chimney
1-00-281-53214 Boiler foundation plan
sketch : Figure 1
Quantity
Dia of Stack , d
6.00
Dia. of Raft , D
13.00
Area of Raft , A = 3.14 xDxD/4
132.67
Section Modulus , z = 3.14xDxDxD/32
215.58
Unit
m
m
m^2
m^3
Height of soil above Raft , h
Thickness of the Raft, t
Height of pedestal , h1
Thickness of pedestal t1
m
m
m
m
4.00
2.00
4.50
1.00
Load from chimney
Mimimun Dead Load , W1
170.00
Maximun Dead Load and Live Load , W2
320.00
Wind Load
Shear due to wind on main stack , H1
125.00
Moment due to wind on main stack , M1
5450.00
Hence Addition Moment due to shear at founding level ,
M2 = H1 x (h1+t)
812.50
Load from Boiler Foundation
Dead Load and live(HRSG Foundation)
Dead Load + Live Load + Vertical wind Load , W3 = 79.9+26.8+34
140.70
Hence moment , M3 = W3 x a
717.57
where 'a' = 5.1 , distance from center line of the stack to central line of HRSG pedestal
Wind shear and Thermal Shear = 6.5+16
22.50
Additional Moment , M4 = (6.5+16)xb
78.75
where 'b' = 3.5 , distance from the founding level of HRSG to top of HRSG Pedestal
Net Safe Bearing Pressure = S.B.C.
50.00
Gross Bearing Pressure (DL+LL) = S.B.C. + (1.8x(h+t))
60.80
Gross Bearing Pressure (in DL+LL+WL) = S.B.C. + (1.8x(h+t))
60.80
No increase in stresses as chimney is a critical structure
Weight of pedestal , W5 = 3.14xdxt1xh1
Weight of soil above the raft , W6
= ((3.14x(D^2) /4)-(Area of pedestal)) Xhx unit wt of soil
=(3.14x13^2/4-(3.14x6x1))x4x1.8
Weight of raft , W7
=3.14xD^2/4 x H X uint wt of concrete
Wself
= W5+W6+W7
ton
ton
ton
ton-m
ton-m
ton
ton-m
ton-m
ton/m^2
ton/m^2
ton/m^2
211.95
ton
819.54
ton
ton
663.33
1694.82 ton
Case 1 : Check for Bearing Pressure in Pure Dead Load Live load
Total Axial Weight (gross)
Wg = W2+W3+Wself
2155.52
ton
Total Moment =
Mg1 = M2
717.57
ton-m
Maximum Base Pressure , q1 = Wg/A + Mg1/z
Minimum Base Pressure , q2 = Wg/A-Mg1/z
19.58
12.92
ton/m^2<
ton/m^2 >
50 ok
0 Ok
Case 2 : Check for Bearing Pressure in Dead Load+Live Load+Wind Load
Total Gross Weight
Wg = W2+W3+Wself
2155.52 ton
Total Moment =
Mg2 = M1+M2+M3+M4
7058.82 ton-m
Maximum Base Pressure , q3 = Wg/A + Mg2/z
Minimum Base Pressure , q4 = Wg/A-Mg2/z
48.99 ton/m^2
-16.50 ton/m^2
Modified Base Pressure
e = Mg2 / Wg
e/ D = 3.28 / 13 =
0.25
Crossponding to e/D , C2 = 3.55 (refer Mark Fintel , Fig 5-14)
q5 = Wg / A
Modified Base Pressure , qp
= C2xq5
<60.8 OK
3.27 m
16.25 ton/m^2
57.68 <60.8 ton/m^2 ok
Check for overturning :
Vertical load V = W1 + Wself
lever arm = D/2
Moment of Rsistance , MR = 0.9x(V)xD/2
Overturning Moment , MO = Mg2
Factor of safety F.O.S.
Check for sliding ( = 0.5)
=(V)x/ 1
sliding
1864.82 ton
6.50
10909.17
7058.82
1.55 <1.5
7.46 <1.5
Analysis and Design of Raft:
Case A : Full Raft with axial laod condition
For Bending Moment Calculation in raft , Selfweight and weight above soil not considered
Axial load without soil and weight of raft
p=P/A
a=
6.5
=(c/c of chimney rad,r)/(radius of raft,a)
Refer table 6.9 , Tall chimneys by S.N. Manohar
=-2.52-(8Xln )-(2.96xx)
Y2
Y3 = Y4
=5.48-2.96xx
Y6
Y8
=-8XX
Y7
460.70 ton
4607.00 Kn
34.73 Kn/m^2
=3/6.5
0.46
3.13
0.00
4.74
-8.00
-1.70
Moment calcluation due to axial laod.
r
m
1
2
3
4
5
6.5
f
0.15
0.31
0.46
0.62
0.77
1.00
Mr
Kn-m
-171.81
-192.32
-215.79
-74.09
-9.93
5.72
Mt
Kn-m
-168.12
-177.56
-193.29
-151.46
-117.23
-83.76
Case B : Full Raft with Moment laod condition
=3/^2-5.46-0.81^2
Y2
Y3 = Y4
=-5.46-0.81xx
Y6
Y8
=3XX
Y7
Refer : Tall chimney by S.N.Manohar TABLE 6.10
Moment calcluation due to Moment laod.
When is 0
cos 0 =
1
r
m
1
2
3
4
5
6.5
f
0.15
0.31
0.46
0.62
0.77
1.00
Mr
Kn-m
-595.57
-1223.56
-1916.42
-724.16
-173.43
-0.10
Mt
Kn-m
-273.50
-558.02
-864.57
-673.16
-444.88
-243.48
Qr
Kn
-17.36
-34.73
-52.09
113.95
59.90
0.00
Qt
Kn
0.00
0.00
0.00
0.00
0.00
0.00
8.45
0.00
-5.63
12.00
0.64
Sin 0 =
Mtor
Kn-m
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Qr
Kn
-768.30
-824.98
-919.43
899.76
476.84
-32.59
q=M/Z
Qt
Kn
0.00
0.00
0.00
0.00
0.00
0.00
Qtor=1.6
xMtor/b
Kn
0.00
0.00
0.00
0.00
0.00
0.00
f<b
f<b
f<b
f>b
f>b
f>b
Qtor=1.6
xMtor/b
Kn
181.15
368.36
567.68
555.31
412.02
239.49
f<b
f<b
f<b
f>b
f>b
f>b
327.43 Kn/m^2
Total (max at f= ) Radial Moment Mr
Total (max at f= ) Tengantial Moment Mt
When is 45
cos 45 =
r
m
1
2
3
4
5
6.5
f<b
f<b
f<b
f>b
f>b
f>b
f
0.15
0.31
0.46
0.62
0.77
1.00
Mr
Kn-m
-421.07
-865.06
-1354.91
-511.98
-122.62
-0.07
-2132.20 Kn-m
-1057.87 Kn-m
0.707
Mt
Kn-m
-193.36
-394.52
-611.25
-475.92
-314.53
-172.14
sin 45 =
Mtor
Kn-m
-113.22
-230.23
-354.80
-347.07
-257.51
-149.68
0.71
Qr
Kn
-543.19
-583.26
-650.04
636.13
337.13
-23.04
Qt
Kn
525.38
512.03
489.77
72.30
-146.57
-353.14
When is 90
cos 90 =
r
m
1
2
3
4
5
6.5
Summery at different angle
When is 0
r
m
1
2
3
4
5
6.5
When is 45
r
m
1
2
3
4
5
6.5
sin 90 =
1.00
f
0.15
0.31
0.46
0.62
0.77
1.00
Mr
Kn-m
0.00
0.00
0.00
0.00
0.00
0.00
Mt
Kn-m
0.00
0.00
0.00
0.00
0.00
0.00
Mtor
Kn-m
-160.14
-325.64
-501.84
-490.90
-364.23
-211.71
Qr
Kn
0.00
0.00
0.00
0.00
0.00
0.00
f
0.15
0.31
0.46
0.62
0.77
1.00
Mr
Kn-m
767.37
1415.88
2132.20
798.25
183.36
5.82
Mt
Kn-m
441.62
735.57
1057.87
824.62
562.11
327.24
Qr
Kn
785.67
859.70
971.52
1013.70
536.74
32.59
Qt
Kn
0.00
0.00
0.00
0.00
0.00
0.00
f
0.15
0.31
0.46
0.62
0.77
1.00
Mr
Kn-m
706.09
1287.60
1925.49
933.14
390.06
155.47
Mt
Kn-m
474.70
802.30
1008.00
974.45
689.27
405.58
Qr
Kn
741.71
986.35
1269.80
1305.38
809.05
262.52
Qt
Kn
706.54
880.39
1057.45
627.61
558.59
592.63
f
0.15
0.31
0.46
0.62
0.77
1.00
Mr
Kn-m
331.95
517.95
717.62
564.99
374.16
217.43
Mt
Kn-m
328.26
503.19
695.13
642.36
481.46
295.47
Qr
Kn
273.59
555.75
855.03
899.39
642.68
338.74
Qt
Kn
999.35
1245.25
1495.68
887.71
790.08
838.23
Qt
Kn
743.12
724.23
692.74
102.27
-207.31
-499.49
Qtor=1.6
xMtor/b
Kn
256.23
521.02
802.94
785.44
582.77
338.74
f<b
f<b
f<b
f>b
f>b
f>b
When is 90
r
m
1
2
3
4
5
6.5
Sample calculation
Grade of concrete = M25
Design Moment and Reinforcment Calculation
r
m
1
2
3
4
5
6.5
Mr
Kn-m
767.374
1415.881
2132.205
798.2542
183.3625
5.817362
Mu/bd^2
0.318853
0.588316
0.885958
0.331685
0.076189
0.002417
Grade Of steel =
Fe415
Dia of bar to be used =
25
pt
min pt
ast
spacing
Provided
SP-16 (TABLE 1)
mm^2
required
0.09
0.12
2280
215.19
200
0.17
0.12
3230
151.90
200
0.25
0.12
4750
103.29
100
0.09
0.12
2280
215.19
200
0.09
0.12
2280
215.19
200
0.09
0.12
2280
215.19
200
Reinforcment Due to Radial Moment (max at f= 0.5)
Mr
Factored Moment
Depth of Raft
Effective Depth
D
d
Mu/bd2
pt
Pt Min
For the Mu/bd2 and fck
Using SP-16 (table-1)
Ast = ptxbxd
Dia of bar to be used
Spacing required
Provide
25 mm
dia bars
2132.20
3198.31
2000.00
1900.00
0.89
0.23
0.12
4370.00
25.00
112.27
Kn-m
Kn-m
mm
mm
798.25
1197.38
2000.00
1900.00
0.33
0.09
0.12
2280.00
25.00
215.19
Kn-m
Kn-m
mm
mm
mm^2
mm
@ 100 mm C/C
Reinforcment Due to Radial Moment (at f = 0.67)
Mr
Factored Moment
Depth of Raft
Effective Depth
D
d
Mu/bd2
pt
Pt Min
For the Mu/bd2 and fck
Using SP-16
Ast = ptxbxd
Dia of bar to be used
Spacing required
Provide
25 mm
dia bars
mm^2
mm
@ 200 mm C/C
Design Moment and Reinforcment Calculation
r
m
1
2
3
4
5
6.5
Mt
Kn-m
441.6152
735.575
1057.868
824.6215
562.1095
327.2372
Mu/bd^2
0.183497
0.305641
0.439557
0.34264
0.233564
0.135971
Dia of bar to be used =
25
pt
min pt
ast
spacing
Provided
SP-16 (TABLE 1)
mm^2
required
0.1
0.12
2280
215.19
200
0.1
0.12
2280
215.19
200
0.12
0.12
2280
215.19
200
0.1
0.12
2280
215.19
200
0.1
0.12
2280
215.19
200
0.1
0.12
2280
215.19
200
Reinforcment Due to (Max) Tangential Moment
Mt
Factored Moment
Depth of Raft
Effective Depth
D
d
Mu/bd2
pt
For the Mu/bd2 and fck
Using SP-16
Ast = ptxbxd
Dia of bar to be used
Spacing required
Provide
Pt Min
25 mm
dia bars
1057.87
1586.80
2000.00
1900.00
0.44
0.09
Kn-m
Kn-m
mm
mm
0.12
2280.00 mm^2
25.00
215.19 mm
@ 200 mm C/C
Check for OneWay Shear ::
Shear Force (max at d at any angle ) ,
Factored shear force , Vu
Calculated Shear Stress
Min % Of Steel provide
Shear strength of conc.
Enhancement of shear strength ,2xdxTc/av
1000.00
1500
0.789
0.258
0.42
0.840
KN per m length
KN per m length
N/mm2
N/mm2
As per clause 40.5.1
Hence Safe
Of IS-456
Check for Two-Way Shear ::
Max. vertical load on Raft = W2 + W3
Shear Sress
460.70 KN
0.363711 N/mm2
.tc
Permissible stress
0.25 X fck N/mm2
1.25
N/mm2
ok
Design of Pedestal
Mg2
Wg
e = M/W
r
e/r
70588.2
21555.15
3.2747719
7
Kn-m
kn
m
m
0.467825
0
0
150
value of
value of C
Assume % of reinforcment
Fc= (CW)/ ( r t (1-p))
3%
0.84 N/mm^2
Fs = (SxmxW)/(r t (1-p)
S = C ((cos F) + cos m))/((cos b) - cos f))
20 mm
dia bars
<0.38xfck
9.5 ok
0.64 N/mm^2
<0.57fy
236.55 ok
0.0244
Maximum steel stress , Fs
Provide
from chart 7.1
@ 150 mm C/C
10