Sootblower Solutions by
CBW Clyde Be ergemann Wesel 10.2007 - Rev. 5
Clyde B Cl d Bergemann
6th October 2010
Agenda
Sootblower application area Water lance blowers Sootblowers
Wall blowers Long retractable sootblowers Helical sootblowers Oscillating sootblowers Axial sootblowers Rotating element sootblowers Rake sootblowers
RX-SMART Helix technology gy
Important Clyde Bergemann design features Operator b O t benefits fit
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Sootblower Solutions 2010
CBW Clyde Bergemann Wesel
Clyde Bergemann Sootblowers: Applications pp
power generation boilers regenerative gas/air heaters petrochemical fired heaters and boilers pulp mill recovery boilers waste-to-energy plants industrial boilers marine boilers DeNOx and DeSOx installations
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The cleaning systems at a glance
Superheater/ Re-Heater Long Retractable Sootblowers O ill ti Oscillating Sootblowers Axial Sootblowers Helical Sootblowers SMART Helix
ECO Helical Sootblowers Rotating Element Sootblowers Air heater/Gas heater Rake Sootblowers Jetblower DeNOx Rake Sootblowers S tbl
Furnace Wall Deslagger Water Cannon DeSOx Helical Sootblower
Overview of the on-load boiler cleaning systems - October 2007
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Sootblower Solutions Travel
Travel in Meter 0 0,5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
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V92 PK PS RK RL
Single Rack Single Rack Double Rack Double Rack
Travel (preferred)
Travel Tra el (possible)
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CBW Clyde Be ergemann Wesel 10.2007 - Rev. 5
Water Lance Blowers
SMART CANNON WLB-CB100
SMART CANNON TM
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Operation principle
A high pressure water jet cleans the opposite furnace wall, following a pre programmed pre-programmed pattern
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SMART CANNON complete system
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WLB CB 100
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WLB CB100 Wall Box
Ball and socket joint j i t
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CBW Clyde Be ergemann Wesel 10.2007 - Rev. 5
Wall Blowers
Wall Blowers
Wall Blower F 149
Blowing medium: Water
Wall Blower V92E
Blowing medium: Steam or Air
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Wall Deslagger: principle of function
Blowing medium: steam/air or water No le head with t o opposite highNozzle ith two high performance nozzles is helically moved into the boiler
Overview of the on-load boiler cleaning systems - October 2007
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V 92 E Furnace Wall Sootblower
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F 149Water Blowing Wall Sootblower
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Wall deslagger - Characteristics & Operating Sequence
Blowing Characteristics
Blowing arc - 30 to 360 Blowing medium Steam, Air
Nozzle head helically moves into the boiler. Blowing process begins as soon as the nozzle head reaches the blowing position position. During the process, the tube wall is cleaned in circular form. On reaching the front end position, the direction of movement changes and the nozzle head returns to its starting position.
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CBW Clyde Be ergemann Wesel 10.2007 - Rev. 5
Long Retractable Sootblowers
Long Retractable Sootblower
Type PS-SL/PK-SL
Blowing medium: Air or Steam
Type RK-SL / RL-SL
Blowing medium: Air or Steam
completely retractable lance
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PK/PS/RK/RL -SL Operating Principle
Blowing Characteristics:
Blowing medium Steam, Air
The lance with two opposite, highperformance nozzles helically moves into the flue gas pass pass. The blowing process may begin as soon as the two nozzles have passed through the boiler wall. During the blowing process the lance tube continues to move helically into the flue gas pass. On reaching the front-side end position the g p direction of movement changes and the lance tube returns to its starting position.
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Long Retractable Sootblower PS-SL/RK-SL/RL-SL
Track beam Front support
Covering Terminal box
Back support Feed tube
Limit switch
Lance tube support Rack Lance tube With nozzle head
Chain drive for lance rotation Blower carriage Motor
Blower valve
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PS-SL Long Retractable Sootblower
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RK-SL Long Retractable Sootblower
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RL-SL Long Retractable Sootblower
Long Retractable Blower
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CBW Clyde Be ergemann Wesel 10.2007 - Rev. 5
Helical Sootblowers
Helical Sootblowers
Type PK-SB/PS-SB / RK-SB
Blowing medium: Air or Steam g
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PK/PS/RK -SB Operating Principle
Blowing Characteristics:
Blowing medium Steam, Air g ,
The steam tubes comprise of the feed tube, the lance tube and the blowing tube. The blowing tube
remains in the boiler even when the sootblower is not in operation operation. is equipped with high-performance nozzles over its whole length and is movably supported in the flue gas pass b b i by bearings. continues to move helically into the flue gas pass during the blowing process. on reaching the front-side end position, changes its direction of movement and returns to its starting p position.
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CBW Clyde Be ergemann Wesel 10.2007 - Rev. 5
Oscillating Sootblowers
Oscillating Sootblower
Type PS-PB / RK-PB
Blowing medium: Air or Steam
Type PS-PL / RK-PL
Blowing medium: Air or Steam
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PS/RK -PB Operating Principle
Blowing Characteristics:
Blowing medium Steam, Air g ,
The steam tubes comprise of the feed tube, the lance tube and the blowing tube. The blowing tube
remains in the boiler even when the sootblower is not in operation operation. is equipped with high-performance nozzles over its whole length and is movably supported in the flue gas pass b b i by bearings. continues to move helically into the flue gas pass during the blowing process. on reaching the front-side end position, changes its direction of movement and returns to its starting p position.
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PS/RK -PL Operating Principle
Blowing Characteristics:
Blowing medium Steam, Air
The lance with two opposite, highperformance nozzles helically moves into the flue gas pass pass. The blowing process may begin as soon as the two nozzles have passed through the boiler wall. During the blowing process the lance tube continues to move in an oscillating motion into the flue gas pass. On reaching the front-side end position the g p direction of movement changes and the lance tube returns to its starting position.
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CBW Clyde Be ergemann Wesel 10.2007 - Rev. 5
Axial Sootblowers
Axial Sootblower
Type PS-AL
Blowing medium: Air or Steam
Type RK-AL
Blowing medium: Air or Steam
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PS/RK -AL Operating Principle
Blowing Characteristics:
Blowing medium Steam, Air
The lance with two opposite, highperformance nozzles helically moves into the flue gas pass pass. The blowing process may begin as soon as the two nozzles have passed through the boiler wall. During the blowing process the lance tube continues to move axially into the flue gas pass. On reaching the front-side end position the g p direction of movement changes and the lance tube returns to its starting position.
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CBW Clyde Be ergemann Wesel 10.2007 - Rev. 5
Rotating Element Sootblower
Rotating Element Sootblower
Rotating Element Sootblower
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Rotating element Sootblower D92
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D92 Operating Principle
Blowing Characteristics:
Blowing medium Steam, Air g ,
The steam tubes comprise of the feed/lance tube and the blowing tube. The blowing tube
remains in the boiler even when the sootblower is not in operation operation. is equipped with high-performance nozzles over its whole length and rotates in the flue gas pass. During the blowing process the blowing tube performs one rotation. A special control of the valve also enables cleaning of specific segments. The blowing process ends when the necessary number of rotations have been performed
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CBW Clyde Be ergemann Wesel 10.2007 - Rev. 5
Rake Sootblowers
Rake Sootblower
Type PK-AT/PS-AT / RK AT
Blowing medium: Air or Steam Option: additional lance for water washing p g
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Rake Sootblower
Airheater
Heating Surface Bundles
Heating Surface Bundles
Type PK-AT/PS-AT / RK-AT
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CBW Clyde Be ergemann Wesel 10.2007 - Rev. 5
PK-AT/PS/RK -AT Operating Principle
Blowing Characteristics:
Blowing medium Steam, Air
The steam tubes comprise of the feed tube, the lance tube, the blowing tube and the rake. rake The blowing tube and rake
remain in the boiler even when the sootblower is not in operation. is equipped with high-performance nozzles over it whole l its h l length and i movably th d is bl supported in the flue gas pass by bearings. continues to move axially into the flue gas pass during the blowing process. on reaching the front-side end position, changes its direction of movement and g returns to its starting position.
Sootblower Solutions 2010
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CBW Clyde Be ergemann Wesel 10.2007 - Rev. 5
RX SMART Helix technology
SMART Helix Nomenclature
SMART Helix Technology
Steam RX-SMART RX SMART Helix
Water RX-SMART Helix-W RX SMART Helix W
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Smart Helix technology
Deposit build-up Increases towards the centre of boiler Depending on fuel mixture and firing mode Is influenced by factors which are frequently changing Solution is the RX-SMART Helix technology Enhancement of the conventional long retractable sootblowers Variable insertion/retraction speed Dynamic helix Dynamic lance rotation Flexible blowing pressure Flexible adjustment of cleaning intensity g gg g according slagging situation
heavy
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light moderate heavy
moderate
light
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SOLUTION: SMART HELIX
SMART HELIX is a long retractable sootblower where cleaning parameters can be adjusted to different cleaning needs. This zone-based approach ensures you to have the right tool for specific super-heater requirements g p p q Dual-motor design allows independent and variable axial and rotational speeds
Axial motor
Rotational motor
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RX-SMART Helix-W
Waste incinerators Biomass boilers Refuse Derived Fuels (RDF) boilers
3 2 1
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Deposit hardness Deposit hardness Normal High
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Cleaning devices (2)
A real example
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Water sootblower
RX-SMART Helix-W:
Two motors (Axial and Rotation) - axial velocity: free adjustable - rotational velocity: free adjustable Go-Stop-Clean-Go mode or dynamic helix Water blowing: interruptible and free adjustable flow
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RX-SMART Helix-W components
Modules include
RX-SMART Helix-W Sootblower Pump module Water inlet module Water outlet module
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Important Clyde Bergemann Design Features
Recommended Design Principles for Steam Feeding System Quality of Steam Advanced Valve Design Droop Correction Multi-Blowing Pattern g
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Recommended Design Principles for Steam Feeding Systems
Piping Arrangement:
Inclination of proper draining. Avoid Christmas Tree piping layout. Ensure proper thermal insulation of the pipeworks.
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Recommended Design Principles for Steam Feeding Systems
Piping Arrangement:
Inclination of proper draining. Avoid Christmas Tree piping layout. Ensure proper thermal insulation of the pipeworks.
Pre-heating Control: g
Draining temperature controlled, not time controlled.
Sootblower Solutions 2010
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Recommended Design Principles for Steam Feeding Systems
Piping Arrangement:
Inclination of proper draining. Avoid Christmas Tree piping layout. Ensure proper thermal insulation of the pipeworks.
Pre-heating Control: g
Draining temperature controlled, not time controlled.
Cleaning Sequence:
Start with Sootblower nearest to the drain station. station
Sootblower Solutions 2010
CBW Clyde Bergemann Wesel All rights reserved
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Recommended Design Principles for Steam Feeding Systems
Piping Arrangement:
Inclination of proper draining. Avoid Christmas Tree piping layout. Ensure proper thermal insulation of the pipeworks.
Pre-heating Control: g
Draining temperature controlled, not time controlled.
Cleaning Sequence:
Start with Sootblower nearest to the drain station. station
Short Connecting Pipe:
Secure complete pre-heating; avoid p p g; cold pipe part.
Sootblower Solutions 2010
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Recommended Design Principles for Steam Feeding Systems
Piping Arrangement:
Inclination of proper draining. Avoid Christmas Tree piping layout. Ensure proper thermal insulation of the pipeworks.
Pre-heating Control: g
Draining temperature controlled, not time controlled.
Cleaning Sequence:
Start with Sootblower nearest to the drain station. station
Short Connecting Pipe:
Secure complete pre-heating; avoid p p g; cold pipe part.
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Quality of Steam
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Quality of Steam
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High Performance Sootblower Valve
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Droop Correction*
The nozzle head is guided along the optimum sootblower center line either through
droop correction on the track beam droop correction at the front plate
Fish Belly construction
Results:
Distance a between nozzle and heat exchanger surface remains fairly constant, thus leads to reduced erosion of the heating g surfaces.
Droop correction through adjustment on the track beam
Droop correction through adjustment at the front plate Sootblower Solutions 2010
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Vertical slots to adjust the front plate (not shown in fig.)
*Patentee: Clyde Bergemann
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Multi Blowing Pattern*
The nozzle head is in its reverse position and is programmed to turn to a certain degrees degrees. The steam jet continuously cleans different areas of heating surfaces Results:
Constant and complete cleaning. Smooth and balanced cleaning erosion impact to the heating surfaces is reduced. *Patentee: Clyde Bergemann
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CBW Clyde Be ergemann Wesel 10.2007 - Rev. 5
Operator Benefits p
Operator benefits : Efficiency & Availability
Sootblowing maintains balanced heat transfer in the boiler as close as possible to design parameters maximises thermal efficiency and reduces gas exit temperatures prevents fouling in the super heater area prevents blockage in air heater prevents blockage in economiser avoids unplanned outages and loss of production
Clyde Bergemann sootblowers are reliable and simple to maintain Clyde Bergemann designs optimise cleaning effect and y g g p g minimise consumption of steam, water and air
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All rights reserved
Sootblower Solutions 2010
CBW Clyde Bergemann Wesel
The cleaning systems at a glance
Superheater/ Re-Heater Long Retractable Sootblowers O ill ti Oscillating Sootblowers Axial Sootblowers Jetblower Helical Sootblowers SMART Helix
ECO Helical Sootblowers Rotating Element Sootblowers Air heater/Gas heater Rake Sootblowers Jetblower
Automation SMART CONTROLTM Remote Control Optimisation Smart Clean ISB PlatformTM
DeNOx Rake Sootblowers S tbl
Furnace Wall Deslagger Water Cannon
Overview of the on-load boiler cleaning systems - October 2007
CBW Clyde Bergemann Wesel All rights reserved
66
www.clydebergemann.de www clydebergemann de
Title of Presentation
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